CN219705467U

CN219705467U - Wire baffle processing device

Info

Publication number: CN219705467U
Application number: CN202320311134.XU
Authority: CN
Inventors: 吴凯; 吴杰; 王志刚; 周典稳; 孔政尧
Original assignee: Hubei Zhilai Technology Co ltd
Current assignee: Hubei Zhilai Technology Co ltd
Priority date: 2023-02-24
Filing date: 2023-02-24
Publication date: 2023-09-19
Anticipated expiration: 2033-02-24

Abstract

The utility model relates to a wire baffle machining device, which comprises a machining module for machining a wire baffle, a conveying module for conveying the machined wire baffle to the machining module and a control unit; the conveying module comprises a conveying bracket, a positioning bracket and a linear moving assembly, wherein the conveying bracket is arranged on the linear moving assembly; the transmission bracket is used for clamping the processed line baffle plate thereon and moving the processed line baffle plate towards the direction of the processing module along with the movement of the linear moving assembly; the positioning bracket is used for clamping the processed line baffle plate and fixing the position of the processed line baffle plate when the linear moving assembly reversely moves to return to the starting point. The wire baffle processing device has the following beneficial effects: the labor cost is low, mistakes are not easy to occur, and the consistency of finished products is high.

Description

Wire baffle processing device

Technical Field

The present utility model relates to a processing apparatus, and more particularly, to a wire baffle processing device.

Background

Wire guards are typically made of plastic for shielding and securing wires in the device and are materials commonly used in the manufacture of devices. Generally, the wire baffle has a set length, for example, 2.4 meters, which is cut as needed for use, and perforated in a set position (when it is desired to draw or introduce a cable) to conform to the environment and requirements of use in the device. The requirements for the length of the wire baffles and the perforation positions in the device are obviously diversified, and are completely dependent on the structure and wiring conditions of the device. Thus, in manufacturing or assembling the apparatus, cutting and punching are required according to the specific circumstances of the apparatus. This means a large number of manual operations, which are not only costly to labor, prone to errors, but also poor consistency of the finished product.

Disclosure of Invention

The utility model aims to solve the technical problems of high labor cost, easy error and poor consistency of finished products in the prior art, and provides a line baffle processing device with low labor cost, difficult error and high consistency of the finished products.

The technical scheme adopted for solving the technical problems is as follows: constructing a wire baffle machining device, comprising a machining module for machining a wire baffle, a conveying module for conveying the machined wire baffle to the machining module and a control unit;

the control unit controls the processing module to perform set processing actions on the designated positions of the processed line baffles; the control unit also controls the conveying module to move the appointed position of the processed line baffle to the processing module for processing;

the conveying module comprises a conveying bracket, a positioning bracket and a linear moving assembly, wherein the conveying bracket is arranged on the linear moving assembly and moves along with the linear moving assembly; when the transmission bracket moves in the direction of the processing module of the linear movement module item, clamping the processed line baffle plate on the transmission bracket to enable the processed line baffle plate to move along with the linear movement assembly; when the linear moving assembly leaves the processing module, the transmission bracket releases the clamping of the processed line baffle; the positioning bracket is arranged between the processing module and the linear moving assembly, and does not clamp the processed line baffle when the linear moving assembly moves towards the processing module; when the linear moving assembly reversely moves away from the processing module or the processing module to process the processed line baffle, the positioning bracket clamps the processed line baffle to fix the position of the processed line baffle.

Still further, the transmission bracket comprises a mounting plate, a first base, a first movable block and a first cylinder; the mounting plate is connected with the linear moving mechanism and moves along with the linear moving mechanism; the first base is arranged on the mounting plate and used for placing a processed line baffle; the first movable block is connected with the shaft of the first air cylinder and is arranged above the first base through a bracket, and the first air cylinder drives the first movable block to ascend or descend so that the processed line baffle is loosened or clamped on the first base.

Further, the positioning bracket comprises a second base, a second movable block and a second air cylinder; the second base is arranged in front of the processing module and used for supporting the processed line baffle; the second movable block is connected with a shaft of the second air cylinder, the second air cylinder is arranged on one side of the second base, the second movable block extends to the upper portion of the second base, and the second movable block is driven to ascend or descend by the second air cylinder, so that the processed line baffle is loosened or clamped on the second base.

Still further, the processing module includes a base plate, a pillar, and a top plate, the base plate and the top plate being connected as a unit through the pillar, a member or an assembly for performing a processing function being provided on the base plate and between the base plate and the top plate.

Still further, the bottom plate is adjacent to the border of transport module one side still is provided with the locating bracket mounting hole, the locating bracket mounting hole is used for installing locating bracket's second base and second cylinder.

Still further, the processing module further comprises a punching assembly for punching a through hole of a set shape in the processed wire baffle; the punching assembly comprises a punching base, a receiving groove and a forming cutter, wherein the receiving groove and the forming cutter are arranged on the punching base; the forming cutter has a set shape for punching a through hole of the set shape in a wire baffle placed in the receiving groove.

Still further, the processing module includes a cutting assembly including a cutting base, a cutting groove provided on the cutting base, and a cutting blade provided above the cutting groove, the cutting blade having the same shape as the cutting groove, and cutting a wire baffle therein when the cutting blade enters the cutting groove from top to bottom.

Further, the control unit may further cause the positioning bracket to maintain a clamped state with respect to the wire barrier being processed when the punching assembly or the cutting assembly performs punching or cutting operation, respectively.

Still further, the linear motion assembly includes a linear motor.

Still further, a wire baffle bracket and a guide bracket are included; the wire baffle bracket is used for lifting one end of the wire baffle to be processed outside a workbench provided with the processing module, the conveying module and the control unit; the guide bracket is arranged on the workbench, is positioned between the wire baffle bracket and the conveying module, and is matched with the wire baffle bracket, so that the processed wire baffle is aligned with the conveying bracket.

The wire baffle processing device has the following beneficial effects: since the use of the transport module, in particular the cooperation between the transport carriage and the positioning carriage, i.e. the linear movement assembly moves with the linear movement assembly fixed by the transport carriage and the linear movement assembly fixed by the positioning carriage in preparation for the next movement of the linear movement assembly back to the starting point, this makes use of the cooperation between the transport carriage, the fixed carriage and the linear movement assembly to achieve an automatic movement of the linear movement assembly along its length, while the length of each movement is entirely determined by the length of the movement of the linear movement assembly starting from the starting position this time, the accuracy of the movement is controllable and uniform. Therefore, the labor cost is low, the error is not easy to occur, and the consistency of the finished products is high.

Drawings

FIG. 1 is a schematic view of a wire baffle machining apparatus according to an embodiment of the present utility model in one orientation;

FIG. 2 is a schematic view of another orientation of the wire baffle processing apparatus in the illustrated embodiment;

fig. 3 is a schematic view of the construction of the processing module in the embodiment.

Description of the embodiments

Embodiments of the present utility model will be further described with reference to the accompanying drawings.

As shown in fig. 1 and 2, in one embodiment of the wire baffle machining apparatus of the present utility model, a machining module 1 for machining a wire baffle, a conveying module 2 for conveying the machined wire baffle to the machining module 1, and a control unit 3; the control unit 3 controls the processing module 1 to perform a set processing operation on a designated position of a processed line baffle; the control unit 3 also controls the conveying module 2 to move the appointed position of the processed line baffle to the processing module 1 for processing; the conveying module 2 comprises a conveying bracket 21, a positioning bracket 22 and a linear moving assembly 23, wherein the conveying bracket 21 is arranged on the linear moving assembly 23 and moves along with the movement of the linear moving assembly 23; the transmission bracket 21 clamps the processed line baffle plate on the transmission bracket in a locking state and moves the processed line baffle plate towards the direction of the processing module 1 along with the movement of the linear moving assembly 23; when the linear moving assembly 23 returns to the starting point of the movement, the transmission bracket 21 releases the clamping of the processed line baffle; the positioning bracket 22 is arranged between the processing module 1 and the linear moving assembly 23, and when the linear moving assembly 23 moves towards the processing module 1, the positioning bracket 22 is in an unlocked state and does not clamp the processed line baffle; when the linear moving assembly 23 moves reversely to return to its starting point, the positioning bracket 22 clamps the processed wire baffle to fix the position of the processed wire baffle. In the embodiment, the automatic feeding of the processed line baffle is realized through the cooperation of the transmission bracket 21, the positioning bracket 22 and the linear movement assembly 23. Specifically, by means of the linear movement assembly 23, and the clamping or non-clamping of the transmission bracket 21 and the positioning bracket 22, the linear movement assembly 23 can drive or not drive the processed line baffle, and by controlling the movement distance of the linear movement assembly 23 towards the processing module 1 each time, the feeding length brought by each movement can be controlled, so that accurate processing on the processed line baffle in the length direction can be realized, for example, a predetermined cutting length can be realized, and a through hole in a set position can be obtained. The device can obtain the wire baffle with the required size, and the machining precision (the machining precision in the length direction) of the wire baffle with the same size is hardly changed, namely, a product with low probability of error and good consistency can be obtained on the basis of automatic machining.

It should be noted that, in the present embodiment, the control unit 3 is a controller composed of a PLC, which controls the respective components of the processing module 1 and the conveying module 2. As is well known, the technology of PLC controlling various mechanisms on industrial equipment is available, and in the case that the control signal in this embodiment relates only to the switching value sustainable time (the control signal duration of the linear motion assembly 23 determines the moving distance), the structure and operation of the control unit 3 will be obvious to those skilled in the art, and will not be described herein.

In this embodiment, as shown in fig. 1, the transmission bracket 21 includes a mounting plate 211, a first base 212, a first movable block 213, and a first cylinder 214; the mounting plate 211 is connected with the linear motion assembly 23 and moves along with the linear motion assembly 23; the first base 212 is arranged on the mounting plate 211 and is used for placing a processed line baffle; the first movable block 213 is connected to the shaft of the first cylinder 214 and is disposed above the first base 212 by a bracket 215 (see fig. 2), and the first cylinder 214 drives the first movable block 213 to rise or fall such that the wire baffle to be processed is loosened or clamped on the first base 212. In this embodiment, the conveying bracket 21 is actually mounted on the linear moving assembly 23, and clamps one end of the processed line baffle through the first movable block 213 and the first base 212, moves along with the linear moving assembly 23 and moves the processed line baffle towards the direction of the processing module 1; when the processed line baffle needs to be moved towards the processing module 1 again, the clamping of the first movable block 213 and the first base 212 on the processed line baffle is only required to be released (namely, the first movable block 213 is lifted), so that the linear moving assembly 22 moves reversely to return to the starting point (at this time, the processed line baffle is fixed in position by the positioning bracket 23 and cannot move), then the first movable block 213 is lowered to clamp the processed line baffle, so that the linear moving assembly 22 drives the processed line baffle to move towards the processing module 1 again for a set distance (during moving, the positioning bracket 23 naturally releases or does not clamp the processed line baffle). In other cases in this embodiment, the required feeding length may be retracted instead of the starting point, and then the feeding length may be moved to the initial retracted position again. And by means of rollback to the starting point, this error accumulation can be eliminated as much as possible.

In the present embodiment, the linear movement assembly 23 is a linear motor. Such a selection not only makes its speed of movement more suitable, but also facilitates its control.

Further, as shown in fig. 1, the positioning bracket 22 includes a second base 221, a second movable block 223, and a second cylinder 222; the second base 221 is disposed in front of the processing module 1 (i.e., near a side or direction of the linear motion assembly 23) and is used for supporting the processed line baffle; the second movable block 223 is connected with the shaft of the second cylinder 222, the second cylinder 222 is disposed on one side or one side of the second base 221 (both are disposed side by side), the second movable block 223 extends above the second base 221, and the second movable block 223 is driven by the second cylinder 222 to ascend or descend, so that the processed line baffle is loosened or clamped on the second base 221. In this embodiment, the positioning bracket 22 is used to fix the processed wire baffle so that the processed wire baffle will not be displaced by the actions of other components when the processed wire baffle is retracted by the processing or linear moving assembly 23, and of course, the actions of the positioning bracket 22 and the actions of the conveying bracket 21 and the linear moving assembly 23 are matched as described above, and the feeding or feeding length of the processed wire baffle is controlled.

As shown in fig. 3, in the present embodiment, the processing module 1 includes a bottom plate 13, a support 15, and a top plate 14, wherein the bottom plate 13 and the top plate 14 are connected as a whole by the support 15, and a member or assembly for performing a processing function is disposed on the bottom plate 13 and between the bottom plate 13 and the top plate 15. The components or members provided on the base plate 13 described above include a punching assembly 11 and a cutting assembly 12. Furthermore, the edge of the base plate 13 adjacent to one side of the transport module 2 is provided with a positioning bracket mounting hole 16, and the positioning bracket mounting hole 16 is used for mounting the second base 221 and the second cylinder 222 of the positioning bracket, that is, the positioning bracket 22 in the transport module 2 is actually mounted on the base plate 13. The advantage of setting up like this is that can be in the processing near the line baffle of fixed quilt processing, improves processingquality on the one hand, on the other hand, even need the line baffle of length weak point, also can process.

More specifically, in the present embodiment, the punching assembly 11 is configured to punch through holes of a predetermined shape in the processed wire baffle plate, the through holes being configured to allow the incoming or outgoing wire to pass therethrough; the punching assembly 11 comprises a punching base 111, a receiving groove 112 and a forming cutter 113, wherein the receiving groove 112 is arranged on the punching base; the forming tool 113 has a set shape for punching a through hole of a set shape in a wire baffle placed in the receiving groove 112.

The cutting assembly 12 includes a cutting base 121, a cutting groove 123 provided on the cutting base 121, and a cutting blade 122 provided above the cutting groove 123, wherein the cutting blade 122 has the same shape or a shape matching the cutting groove 123, and cuts a wire baffle in the cutting groove 123 when the cutting blade 122 enters the cutting groove 123 from top to bottom. The cutting tool 122 is provided on a base which is provided on the top plate 14, and the base and the cutting tool 122 can be regarded as a movable die part in a press die as in a usual press die, and moves downward under the control of the control unit 3 to drive the cutting tool 122 to perform a cutting function.

It should be noted that, in the present embodiment, as shown in fig. 3, the punching assembly 11 and the cutting assembly 12 are juxtaposed on the base plate 13. The receiving groove 112 and the cutting groove 123 of the two assemblies are aligned, and the functions of feeding, conveying, punching, cutting and the like are automatically and continuously realized, and the processed line baffle is not required to be transversely moved in the processing process, and only needs to be sequentially conveyed forward (namely, in the direction of the processing module 1) according to a set distance.

As described above, in reality, the whole line baffle with a set length is processed and cut into a desired length, and the length of the line baffle is at least 2-3 meters, so that the line baffle processing device further comprises a line baffle bracket 5 and a guide bracket 4 for ensuring the stability of the line baffle during transmission; the wire baffle bracket 5 is used for lifting one end of the wire baffle to be processed outside the workbench 9 on which the processing module 1, the conveying module 2 and the control unit 3 are installed, so as to ensure that the wire baffle cannot shake up and down during transmission or conveying; the guide bracket 4 is arranged on the workbench 9 and is positioned between the wire baffle bracket 5 and the conveying module 2 and matched with the wire baffle bracket 5, so that the machined wire baffle is aligned with the conveying bracket 21. Essentially, both the wire baffle bracket 5 and the guide bracket 4 are provided to ensure that the wire baffle is not rocked up and down when the long wire baffle is conveyed or processed, which is also advantageous to ensure the processing accuracy.

The foregoing examples illustrate only a few embodiments of the utility model and are described in detail herein without thereby limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims

1. The wire baffle machining device is characterized by comprising a machining module, a conveying module and a control unit, wherein the machining module is used for machining a wire baffle, and the conveying module is used for conveying the machined wire baffle to the machining module;

the conveying module comprises a conveying bracket, a positioning bracket and a linear moving assembly, wherein the conveying bracket is arranged on the linear moving assembly and moves along with the linear moving assembly; when the linear moving assembly moves towards the machining module, the transmission bracket clamps the machined line baffle plate on the transmission bracket so as to move along with the linear moving assembly; when the linear moving assembly leaves the processing module, the transmission bracket releases the clamping of the processed line baffle; the positioning bracket is arranged between the processing module and the linear moving assembly, and does not clamp the processed line baffle when the linear moving assembly moves towards the processing module; when the linear moving assembly reversely moves away from the processing module or the processing module to process the processed line baffle, the positioning bracket clamps the processed line baffle to fix the position of the processed line baffle.

2. The wire baffle machining apparatus of claim 1 wherein the transfer carriage comprises a mounting plate, a first base, a first movable block, and a first cylinder; the mounting plate is connected with the linear moving assembly and moves along with the linear moving assembly; the first base is arranged on the mounting plate and used for placing a processed line baffle; the first movable block is connected with the shaft of the first air cylinder and is arranged above the first base through a bracket, and the first air cylinder drives the first movable block to ascend or descend so that the processed line baffle is loosened or clamped on the first base.

3. The wire baffle machining apparatus of claim 2 wherein the positioning bracket comprises a second base, a second movable block, and a second cylinder; the second base is arranged in front of the processing module and used for supporting the processed line baffle; the second movable block is connected with a shaft of the second air cylinder, the second air cylinder is arranged on one side of the second base, the second movable block extends to the upper portion of the second base, and the second movable block is driven to ascend or descend by the second air cylinder, so that the processed line baffle is loosened or clamped on the second base.

4. A line baffle machining apparatus as claimed in claim 3 wherein the machining module comprises a base plate, a post and a top plate, the base plate and top plate being integrally connected by the post, a component or assembly to perform a machining function being provided on the base plate between the base plate and top plate.

5. The line baffle machining apparatus of claim 4, wherein the base plate is further provided with a positioning bracket mounting hole adjacent to the transport module side for mounting the second base of the positioning bracket and the second cylinder.

6. The line baffle machining apparatus of claim 5, wherein the machining module further comprises a punching assembly for punching a through hole of a set shape in the line baffle being machined; the punching assembly comprises a punching base, a receiving groove and a forming cutter, wherein the receiving groove and the forming cutter are arranged on the punching base; the forming cutter has a set shape for punching a through hole of the set shape in a wire baffle placed in the receiving groove.

7. The wire baffle machining apparatus of claim 6 wherein the machining module comprises a cutoff assembly comprising a cutoff base, a cutoff slot disposed on the cutoff base and a cutoff knife disposed above the cutoff slot, the cutoff knife having the same shape as the cutoff slot, the cutoff knife cutting off the wire baffle therein when entering the cutoff slot from top to bottom.

8. The line barrier processing apparatus of claim 7, wherein the control unit further causes the positioning bracket to maintain a clamped state on the processed line barrier when the punching assembly or the cutting assembly performs punching or cutting action, respectively.

9. The line baffle machining apparatus of claim 1, wherein the linear motion assembly comprises a linear motor.

10. The wire baffle machining apparatus of claim 1 further comprising a wire baffle bracket and a guide bracket; the wire baffle bracket is used for lifting one end of the wire baffle to be processed outside a workbench provided with the processing module, the conveying module and the control unit; the guide bracket is arranged on the workbench, is positioned between the wire baffle bracket and the conveying module, and is matched with the wire baffle bracket, so that the processed wire baffle is aligned with the conveying bracket.