CN220331413U - Sawing equipment and robot full-automatic system - Google Patents
Sawing equipment and robot full-automatic system Download PDFInfo
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- CN220331413U CN220331413U CN202321819938.7U CN202321819938U CN220331413U CN 220331413 U CN220331413 U CN 220331413U CN 202321819938 U CN202321819938 U CN 202321819938U CN 220331413 U CN220331413 U CN 220331413U
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- sawing
- sealing strip
- feeding
- plate
- belt conveyor
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- 238000007789 sealing Methods 0.000 claims abstract description 82
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000004080 punching Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000012545 processing Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 abstract description 10
- 238000003754 machining Methods 0.000 description 9
- 238000012805 post-processing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The application discloses full-automatic system of sawing equipment and robot belongs to the automobile parts processing field, including the lathe, the lathe on be provided with belt conveyor, belt conveyor's both ends are material loading level and unloading level respectively, belt conveyor's left and right sides has arranged saw cuts feeding frame, wherein saw cuts and feeds and install saw cuts angle feeding assembly on the frame, saw cuts angle feeding assembly on be provided with saw cuts the device; the sealing strip to be sawed is conveyed to the sawing device by the belt conveyor to saw the end part of the sealing strip. The cutting of the end part of the sealing strip is completed in the sawing device, so that the processing precision is high and the processing efficiency is high.
Description
Technical Field
The application relates to the field of automobile part machining, in particular to sawing equipment and a robot full-automatic system.
Background
The automobile sealing strip can be called as a protective molding trim strip, and is mainly made of polyvinyl chloride, extruded by related equipment, and finally molded through post-processing multi-step stamping. The door frame, the side window and the front windshield and the rear windshield in the automobile can be provided with the sealing strip, and the sealing strip not only can play a role in sealing, but also can play a role in vibration reduction. The sealing strip is an important component in the design of the automobile body, and the quality of the sealing strip can directly influence the quality of the automobile.
The main working procedures of post-processing of the sealing strips are sawing and multi-step stamping, in the existing post-processing scheme of the automobile sealing strips, small batches of the method generally adopt a method of manually plugging the sealing strips to be processed into each stamping station in sequence, and the processing method requires a certain operation proficiency of workers and has higher labor cost. The special semi-automatic or full-automatic post-processing production line is generally adopted for mass processing, and the special post-processing production line, in particular the full-automatic production line, adopts a large-scale conveying system and a hydraulic system on two sides to push the processing mode of the stamping tool, so that the stability is good and the production efficiency is higher.
Related prior art, such as chinese patent application "a robot-based automatic post-processing system for automotive sealing strips", application number: CN201821473441.3, it is composed of robot conveying equipment, punching equipment and loading and unloading equipment, where the robot conveying equipment includes industrial robot and auxiliary gripping device arranged at the top of the industrial robot, the punching equipment is provided with several pieces, and is arranged at the side of the robot conveying equipment, and the loading and unloading equipment is used for placing the automobile sealing strip to be processed. Compared with the prior art, the sealing strip to be processed is held by the robot to move between the two electric punching machine tools, each punching machine tool comprises a plurality of parallel punching tools, the gesture of the sealing strip is regulated by the robot during multi-angle punching, and the punching machine only needs to perform simple up-and-down movement, so that the sealing strip punching machine has the characteristics of small occupied area, low cost, easiness in maintenance, high flexibility and the like.
Many sealing strip structures at present, but not simple straight line strip structures, have the shape that part is the curve section that appears, just be difficult to process in current sealing strip automatic post-processing system, perhaps need extra process to accomplish the cutting, perhaps need the sealing strip to accomplish after cutting in advance, send into automatic post-processing system again and carry out subsequent machine-shaping.
Disclosure of Invention
The technical problem that this application will solve is to provide a saw cut equipment and full-automatic system of robot, accomplishes the cutting of sealing strip tip in saw cutting the device, and machining precision is high, and machining efficiency is high.
The technical scheme that this application adopted is: the sawing equipment comprises a machine tool, wherein a belt conveyor is arranged on the machine tool, the two ends of the belt conveyor are respectively provided with a feeding position and a discharging position, sawing feeding frames are arranged on the left side and the right side of the belt conveyor, at least one sawing feeding frame is provided with a sawing angle feeding assembly, and the sawing angle feeding assembly is provided with a sawing device; the sealing strip to be sawed is conveyed to the sawing device by the belt conveyor to saw the end part of the sealing strip.
Compared with the prior art, the sealing strip sawing machine has the advantages that the belt conveyor is designed on the machine tool and used for conveying the sealing strips to be sawed, sawing feeding frames are distributed on the left side and the right side of the belt conveyor, and the sawing feeding frames are located at positions corresponding to sawing processing stations of the sealing strips. When the belt conveyor is conveyed to the position where the sawing device is located, the sawing device works to cut the end part of the sealing strip. In this application, just no longer carry out repetitive location after the sealing strip is fixed, saw cut the device only need go on cutting the sealing strip under the standard position can. Repeated positioning is carried out on the sealing strip, the error probability can be increased inevitably, and after the sealing strip is fixed, repeated positioning is not needed, so that the machining precision is improved effectively. Secondly, the assembly line has been realized in the processing of this application to the sealing strip, effectively improves the machining efficiency of sealing strip. The steps of repeated positioning, feeding and discharging are omitted, and the working efficiency is improved.
Specifically, one end of the sealing strip to be cut in the application is a straight line section, and the other end of the sealing strip is a curve section. In the production and processing process, in order to ensure the processing precision and the processing efficiency of the sealing strip, the cutting angle of the sawing device to the sealing strip can be changed by only adjusting the sawing angle feeding assembly.
In some embodiments of the present application, the belt conveyor comprises a conveyor belt, the conveyor belt forms a vertically arranged closed figure, a plurality of track trays for installing sealing strips are arranged on the conveyor belt, and the track trays are located at a discharging position along with the circulation of the conveyor belt through a loading position.
In some embodiments of the present application, the material loading position department be provided with material loading positioner, material loading positioner include a left and right sides setting up the push pedal in material loading position both sides, the push pedal install on linear guide, power device is connected to the push pedal, power device drives two push pedals and syntropy relative movement.
Specifically, the push plates are provided with inductors, and when the two push plates detect that the end parts of the sealing strips are contacted with the sealing strips, the sealing strips are retracted to the initial positions. The track tray in this application removes to the material loading level, and the staff will wait to saw cut the track tray of sealing strip put into material loading level department, then starts material loading positioner. The two pushing plates are used for calibrating the placement positions of the sealing strips, so that the standard preset by sawing equipment is reached.
In some embodiments of the present application, the sawing feed frame is provided with a track, and the sawing feed frame is provided with a sawing angle feed assembly or a sawing device, and the sawing angle feed assembly or the sawing device moves along the sawing feed frame to be close to or far away from the sealing strip to be sawn.
In some embodiments of the present application, a pressing device is disposed above the belt conveyor, and when the track tray moves below the pressing device, the pressing device moves downward to fix the sealing strip to be sawn on the position, where the pressing device is located corresponds to the sawing feeding frame. And the compressing device is arranged, so that the sawing device is convenient for cutting the sealing strip, and the sawing precision is improved.
In some embodiments of the present application, the sawing angle feeding assembly includes a bottom plate and an inclined plate, the bottom plate is rotatably connected to one side of the inclined plate, the bottom plate is connected to the other side of the inclined plate through a screw, and rotating the screw changes the relative position between the inclined plate and the screw.
In some embodiments of the present application, the bottom of lead screw pass through runing rest and bottom plate connection, the contained angle between lead screw and the bottom plate is changeable, is provided with the regulating block of swivelling joint on the hang plate, regulating block and hang plate between the contained angle adjustable, lead screw upper portion pass the hang plate, hang plate and lead screw threaded connection.
In some embodiments of the present application, the surface of the inclined plate is provided with a track, the sawing device is mounted on the track of the inclined plate, the inclined plate is provided with a cylinder connected with the sawing device, the cylinder is parallel to the plane where the inclined plate is located, and the cylinder is connected with the sawing device to drive the sawing device to move on the inclined plate.
A robot full-automatic system comprises a robot, punching equipment and sawing equipment, wherein the robot works to clamp sealing strips from the blanking position of the sawing equipment and place the sealing strips on the punching equipment, and the punching equipment works to punch the sealing strips.
In some embodiments of the present application, two robots and four die-cutting devices are included, the four die-cutting devices are disposed two by two on two sides of the two robots respectively, and the robots are disposed close to the blanking position of the sawing device. The structure is the preferred structure of this application, rationally lays the quantity and the position of robot and die-cut equipment, effectively improves the machining efficiency of sealing strip.
The above embodiments may be arbitrarily combined on the basis of common knowledge in the art.
Drawings
The present application will be described in further detail below in conjunction with the drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn for the purpose of illustrating the preferred embodiments only and thus should not be taken as limiting the scope of the present application. Moreover, unless specifically indicated otherwise, the drawings are merely schematic representations, not necessarily to scale, of the compositions or constructions of the described objects and may include exaggerated representations.
FIG. 1 is a schematic view of a sawing apparatus of the present application;
FIG. 2 is a schematic view of the structure at the sawing feed frame in the present application;
FIG. 3 is a schematic view of the saw angle feed assembly of the present utility model;
fig. 4 is a fully automated system of robots in the present application.
Wherein, the reference numerals specifically explain as follows: 1. a machine tool; 2. feeding the material; 3. discharging the material; 4. sawing the feeding frame; 5. sawing device; 6. a sawing angle feed assembly; 61. a bottom plate; 62. an inclined plate; 63. a screw rod; 64. a rotating bracket; 65. an adjusting block; 7. a belt conveyor; 7a, a track tray; 8. a compacting device; 10. a sealing strip; 11. feeding positioning device; 11a, push plate; 12. a robot; 13. punching equipment.
Detailed Description
The present application will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
A sawing apparatus as shown in fig. 2 to 4: the sawing machine comprises a machine tool 1, wherein a belt conveyor 7 is arranged on the machine tool 1, the two ends of the belt conveyor 7 are respectively provided with a feeding position 2 and a discharging position 3, sawing feeding frames 4 are arranged on the left side and the right side of the belt conveyor 7, at least one sawing feeding frame 4 is provided with a sawing angle feeding assembly 6, and the sawing angle feeding assembly 6 is provided with a sawing device 5; the sealing strip 10 to be sawed is transported by the belt conveyor 7 to the sawing device 5 for sawing the end of the sealing strip 10.
In this application, the sealing strip 10 is fixed and then no longer positioned repeatedly, and the sawing device 5 only needs to cut the sealing strip 10 in the standard position. Repeated positioning is carried out on the sealing strip 10, the error probability can be increased inevitably, and after the sealing strip 10 is fixed, repeated positioning is not needed, so that the machining precision is improved effectively. Secondly, the assembly line has been realized in this application to the processing of sealing strip 10, effectively improves the machining efficiency of sealing strip 10. The steps of repeated positioning, feeding and discharging are omitted, and the working efficiency is improved.
Specifically, in the present application, one end of the sealing strip 10 to be cut is a straight line segment, and the other end of the sealing strip 10 is a curved line segment. In the production and processing process, in order to ensure the processing precision and the processing efficiency of the sealing strip 10, the cutting angle of the sawing device 5 to the sealing strip 10 can be changed only by adjusting the sawing angle feeding assembly 6.
The belt conveyor 7 comprises a conveying belt, the conveying belt forms a vertical closed graph, a plurality of track trays 7a for installing sealing strips 10 are arranged on the conveying belt, and the track trays 7a are circulated through the feeding level 2 and the discharging level 3 along with the conveying belt.
The feeding position 2 is provided with a feeding positioning device 11, the feeding positioning device 11 comprises a left push plate 11a and a right push plate 11a which are arranged on two sides of the feeding position 2, the push plates 11a are arranged on the linear guide rail, the push plates 11a are connected with a power device, and the power device drives the two push plates 11a to move in the same direction and relatively.
Specifically, the push plates 11a are provided with sensors, and when both push plates 11a detect that the end of the sealing strip 10 contacts with the sensor, the sensor is retracted to the initial position. The track tray 7a in the present application is moved to the loading level 2, and the worker puts the sealing strip 10 to be sawn into the track tray 7a at the loading level 2, and then starts the loading positioning device 11. The two pushing plates 11a are used for calibrating the placement positions of the sealing strips 10 to reach the preset standard of sawing equipment.
The sawing and feeding frame 4 is provided with a track, the sawing and feeding frame 4 is provided with a sawing angle feeding assembly 6 or a sawing device 5, and the sawing angle feeding assembly 6 or the sawing device 5 moves along the sawing and feeding frame 4 to be close to or far away from the sealing strip 10 to be sawed.
The upper part of the belt conveyor 7 is provided with a pressing device 8, when the track tray 7a moves to the lower part of the pressing device 8, the pressing device 8 moves downwards to fix the sealing strip 10 to be sawed on the position, and the position of the pressing device 8 corresponds to the position of the sawing feeding frame 4. The compressing device 8 is arranged, so that the sawing device 5 can conveniently cut the sealing strip 10, and the sawing precision is improved.
The sawing angle feeding assembly 6 comprises a bottom plate 61 and an inclined plate 62, wherein one side of the bottom plate 61 and one side of the inclined plate 62 are rotatably connected, the other side of the bottom plate 61 and the other side of the inclined plate 62 are connected through a screw 63, and the relative position between the inclined plate 62 and the screw 63 is changed by rotating the screw 63.
The bottom of the screw 63 is connected with the bottom plate 61 through a rotating bracket 64, the included angle between the screw 63 and the bottom plate 61 is variable, an adjusting block 65 which is connected in a rotating way is arranged on the inclined plate 62, the included angle between the adjusting block 65 and the inclined plate 62 is adjustable, the upper part of the screw 63 passes through the inclined plate 62, and the inclined plate 62 is connected with the screw 63 in a threaded way.
The surface of the inclined plate 62 is provided with a track, the sawing device 5 is arranged on the track of the inclined plate 62, the inclined plate 62 is provided with an air cylinder connected with the sawing device 5, the air cylinder is parallel to the plane where the inclined plate 62 is arranged, and the air cylinder is connected with the sawing device 5 to drive the sawing device 5 to move on the inclined plate 62.
A robot 12 full-automatic system is shown in fig. 1, and comprises a robot 12, a punching device 13 and a sawing device, wherein the robot 12 is used for clamping a sealing strip 10 from a blanking position 3 of the sawing device and placing the sealing strip on the punching device 13, and the punching device 13 is used for punching the sealing strip 10.
The application includes two robots 12 and four die-cut equipment 13, and four die-cut equipment 13 two by two sets up to be placed respectively in the both sides of two robots 12, and robot 12 is placed near the unloading position 3 of sawing equipment. The structure is the preferred structure of this application, rationally lays the quantity and the position of robot 12 and die-cut equipment 13, effectively improves the machining efficiency of sealing strip 10.
The foregoing has outlined rather broadly the principles and embodiments of the present application in order that the detailed description of the utility model may be better understood, and in order that the present application may be better understood. It should be noted that it would be obvious to those skilled in the art that various improvements and modifications can be made to the present application without departing from the principles of the present application, and such improvements and modifications fall within the scope of the claims of the present application.
Claims (10)
1. The sawing equipment is characterized by comprising a machine tool (1), wherein a belt conveyor (7) is arranged on the machine tool (1), the two ends of the belt conveyor (7) are respectively provided with a feeding position (2) and a discharging position (3), sawing feeding frames (4) are arranged at the left side and the right side of the belt conveyor (7), at least one sawing feeding frame (4) is provided with a sawing angle feeding assembly (6), and the sawing angle feeding assembly (6) is provided with a sawing device (5); the sealing strip (10) to be sawed is conveyed to the sawing device (5) by the belt conveyor (7) to saw the end part of the sealing strip (10).
2. Sawing device according to claim 1, characterized in that the belt conveyor (7) comprises a conveyor belt which forms a vertically arranged closed pattern, on which a plurality of track trays (7 a) for mounting sealing strips (10) are arranged, the track trays (7 a) being circulated along the conveyor belt through the loading level (2) to the unloading level (3).
3. Sawing equipment according to claim 1 or 2, characterized in that the feeding level (2) is provided with a feeding positioning device (11), the feeding positioning device (11) comprises a push plate (11 a) arranged at the two sides of the feeding level (2) left and right, the push plate (11 a) is arranged on a linear guide rail, the push plate (11 a) is connected with a power device, and the power device drives the two push plates (11 a) to move in the same direction relative to each other.
4. A sawing device as claimed in claim 1, characterized in that the sawing feed frame (4) is provided with rails, that the sawing feed frame (4) is provided with a sawing angle feed assembly (6) or a sawing means (5), that the sawing angle feed assembly (6) or the sawing means (5) is moved along the sawing feed frame (4) closer to or farther from the sealing strip (10) to be sawn.
5. Sawing device according to claim 2, characterized in that a pressing device (8) is arranged above the belt conveyor (7), the rail tray (7 a) moves below the pressing device (8) and then the pressing device (8) moves downwards to fix the sealing strip (10) to be sawn in position, and the position of the pressing device (8) corresponds to the position of the sawing feeding frame (4).
6. Sawing device according to claim 1, characterized in that the sawing angle feed assembly (6) comprises a bottom plate (61) and a tilting plate (62), the bottom plate (61) being rotatably connected to one side of the tilting plate (62), the bottom plate (61) being connected to the other side of the tilting plate (62) by means of a screw (63), the rotation of the screw (63) changing the relative position between the tilting plate (62) and the screw (63).
7. Sawing equipment according to claim 6, characterized in that the bottom of the screw (63) is connected with the bottom plate (61) by a rotating bracket (64), the included angle between the screw (63) and the bottom plate (61) is variable, the inclined plate (62) is provided with a regulating block (65) which is connected in a rotating way, the included angle between the regulating block (65) and the inclined plate (62) is adjustable, the upper part of the screw (63) passes through the inclined plate (62), and the inclined plate (62) is connected with the screw (63) in a threaded way.
8. A sawing device as claimed in claim 6 or 7, characterized in that the surface of the inclined plate (62) is provided with rails, the sawing means (5) are mounted on the rails of the inclined plate (62), the inclined plate (62) is provided with a cylinder connected with the sawing means (5), the cylinder is arranged parallel to the plane of the inclined plate (62), and the cylinder is connected with the sawing means (5) to drive the sawing means (5) to move on the inclined plate (62).
9. A fully automatic system of robots (12), characterized by comprising a robot (12), a punching device (13) and a sawing device according to any one of claims 1-8, wherein the robot (12) is operative to clamp a sealing strip (10) from a blanking position (3) of the sawing device and to place the sealing strip (10) on the punching device (13), and the punching device (13) is operative to punch the sealing strip (10).
10. A fully automated system of robots (12) according to claim 9, characterized by comprising two robots (12) and four die-cutting devices (13), the four die-cutting devices (13) being arranged two by two on both sides of the two robots (12), respectively, the robots (12) being arranged close to the blanking level (3) of the sawing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321819938.7U CN220331413U (en) | 2023-07-12 | 2023-07-12 | Sawing equipment and robot full-automatic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321819938.7U CN220331413U (en) | 2023-07-12 | 2023-07-12 | Sawing equipment and robot full-automatic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220331413U true CN220331413U (en) | 2024-01-12 |
Family
ID=89457186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321819938.7U Active CN220331413U (en) | 2023-07-12 | 2023-07-12 | Sawing equipment and robot full-automatic system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220331413U (en) |
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2023
- 2023-07-12 CN CN202321819938.7U patent/CN220331413U/en active Active
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