CN219704251U - Pipe end alignment mechanism for stabilizing rod end machining production line - Google Patents
Pipe end alignment mechanism for stabilizing rod end machining production line Download PDFInfo
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- CN219704251U CN219704251U CN202321366018.4U CN202321366018U CN219704251U CN 219704251 U CN219704251 U CN 219704251U CN 202321366018 U CN202321366018 U CN 202321366018U CN 219704251 U CN219704251 U CN 219704251U
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- wheel
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- 230000000087 stabilizing effect Effects 0.000 title claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 title abstract description 16
- 238000003754 machining Methods 0.000 title abstract description 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000003381 stabilizer Substances 0.000 claims abstract description 14
- 230000000903 blocking effect Effects 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of machining of automobile stabilizer bars, and solves the problem of efficient machining of stabilizer bar ends. The utility model relates to a pipe end alignment mechanism used on a stabilizing rod end processing production line, which comprises a vertical frame, a pipe supporting mechanism, a pipe transverse conveying mechanism and a pipe end blocking head, wherein the vertical frame is arranged on the vertical frame; a plurality of upper support shafts are transversely arranged on the vertical frame near the upper end part; a plurality of lower support shafts are transversely and uniformly distributed at the position, close to the lower end, of the vertical frame; a group of supporting wheels are arranged on each upper supporting shaft in the vertical frame; a driven sprocket is fixedly arranged on each upper supporting shaft; a driving sprocket is arranged on each lower support shaft, and each driving sprocket is connected with a corresponding driven sprocket through a transmission chain; the two adjacent lower support shafts are connected through a gear meshing mechanism or a chain wheel and chain transmission mechanism, wherein the lower support shaft close to one side is a total power input shaft; the pipe end baffle head is fixedly arranged on the vertical frame and is close to one end. The mechanism occupies small space and runs reliably.
Description
Technical Field
The utility model belongs to the technical field of end processing of an automobile stabilizer bar, relates to end processing equipment of the automobile stabilizer bar, and particularly relates to a tube end alignment mechanism used on a stabilizer bar end processing production line.
Background
The automobile stabilizer bar is a symmetrical space bent bar structure with two flattened ends and provided with connecting holes. The stabilizer bar is processed by adopting a generally adopted material pipe as a circular pipe, firstly flattening, punching and trimming the two ends of the material pipe, then performing heat treatment on the material pipe with the end processed, improving the performance of the material pipe and preparing for the subsequent pipe bending processing; and then placing the material pipe on a pipe bending machine, carrying out pipe bending processing through the pipe bending machine to reach the designed space curve shape, and finally, carrying out heat treatment to finish the forming processing of the stabilizer bar.
The processing mode commonly adopted at present for the end press processing of the stabilizer bar is as follows: flattening processing is completed on the first stamping equipment, punching processing is completed on the second stamping equipment, and trimming processing is completed on the third stamping equipment. This kind of processing method needs to occupy three independent equipment, and equipment cost is high on the one hand, and occupation space is big, and another party production efficiency is low.
Aiming at the defects of the existing stabilizer bar end processing, a fully-automatic control stabilizer bar end processing generating line is preset, and the production line sequentially comprises a feeding mechanism, a front end pipe conveying mechanism, a pipe end aligning mechanism, a transition conveying mechanism, a pipe end heating conveying structure, linkage stabilizer bar end processing equipment and a discharging mechanism from front to back. Wherein the tube end alignment mechanism is for performing an end alignment operation on the tube end output from the front end tube conveying mechanism. Aiming at the requirement of pipe end alignment, a pipe end alignment mechanism which has simple structure, small occupied space, stable and reliable operation and is beneficial to improving production efficiency needs to be designed.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a pipe end alignment mechanism for a stabilizer bar end processing production line.
The above object of the present utility model is achieved by the following technical solutions:
a pipe end alignment mechanism for a stabilizing rod end processing production line comprises a vertical frame, a pipe supporting mechanism, a pipe transverse conveying mechanism and a pipe end blocking head; the vertical frame is of a vertical flat box-shaped structure formed by connecting front and rear side plates, and a plurality of supporting legs which are in contact with the ground are arranged at the lower end of the vertical frame; a plurality of upper supporting shafts are uniformly distributed on the part, close to the upper end, of the vertical frame along the transverse line direction, and two ends of each upper supporting shaft are rotatably supported on the front side plate and the rear side plate of the vertical frame; a plurality of lower support shafts are uniformly distributed on the part, close to the lower end, of the vertical frame in the transverse direction, and two ends of each lower support shaft can be rotatably supported on the front side plate and the rear side plate of the vertical frame; the upper support shafts and the lower support shafts are in one-to-one correspondence;
a group of supporting wheels are arranged on each upper supporting shaft in the vertical frame, and grooves for positioning the steel pipes are formed in the supporting wheels; a driven sprocket is fixedly arranged on each upper supporting shaft; a driving chain wheel is arranged on each lower supporting shaft, and each driving chain wheel is connected with a corresponding driven chain wheel above through a transmission chain; the two adjacent lower support shafts are connected through a gear meshing mechanism or a chain wheel and chain transmission mechanism, and the rotation directions of the lower support shafts are the same, wherein the lower support shaft close to one side is a total power input shaft;
the pipe end baffle head is fixedly arranged at a position, close to one end, on the vertical frame, the height of the pipe end baffle head is matched with the height of the groove on the supporting wheel, and the pipe end baffle head is arranged on the outer side of the supporting wheel at the end.
Each group of supporting wheels consists of a front half wheel and a rear half wheel; the front half wheel and the rear half wheel are symmetrically arranged, and a groove for positioning the steel pipe is enclosed between the front half wheel and the rear half wheel; each of the wheel sprockets is coaxially disposed between the front and rear half wheels.
The utility model has the advantages and positive effects that:
1. the utility model adopts a plurality of groups of supporting wheel pairs which are transversely arranged to realize the positioning support along the front-rear direction, and realizes the homodromous rotation of the plurality of groups of supporting wheels through the transmission chain structures of the plurality of groups of supporting wheels which are respectively driven one by one, thereby realizing the transverse conveying of the steel pipes supported on the supporting wheels to the position of the pipe end stop head and the alignment of the pipe ends through the contact with the inner side surfaces of the pipe end stop heads.
2. The utility model better combines the pipe support and the transverse transmission of the pipe together through a plurality of groups of transmission wheels and a plurality of groups of transmission chains, and forms a transverse moving platform above the pipe end alignment mechanism. The pipe end alignment mechanism has compact structural design, particularly, the driven sprocket is arranged between the front transmission chain and the rear transmission chain, the occupied space is small, and in addition, the space is reserved between the supporting wheels, so that the follow-up transition conveying mechanism can be conveniently connected with the pipe end alignment mechanism.
3. The pipe end alignment mechanism realizes the transverse conveying of the steel pipes through the friction force of the plurality of groups of supporting wheels, after the pipe ends are aligned, the steel pipes with the aligned ends can be conveyed successively through the subsequent transition conveying mechanism, then the steel pipes in the previous working procedure are input, the seamless connection of the previous working procedure and the subsequent working procedure can be realized, and compared with the mode that the pushing mechanism is usually designed at one end far away from the pipe end blocking head, the return time of the pushing mechanism can be omitted, so that the production efficiency of pipe end processing can be improved.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a side view of the present utility model;
FIG. 3 is a top view of the present utility model;
fig. 4 is a structural view of a gear engagement shape of the power output of the lower support shaft of the present utility model.
Detailed Description
The structure of the present utility model will be further described by way of examples with reference to the accompanying drawings. It should be noted that the present embodiments are illustrative and not restrictive.
Referring to fig. 1-4, an alignment mechanism for a pipe end on a stabilizing rod end processing line is disclosed, which comprises: comprises a vertical frame 2, a pipe supporting mechanism, a pipe transverse conveying mechanism and a pipe end baffle head 5. The vertical frame is of a vertical flat box-shaped structure formed by connecting front and rear side plates. Two longitudinal supporting beams 7 are fixedly connected to the lower end of the vertical frame near the front side and the rear side, and the front end and the rear end of the two longitudinal supporting beams are respectively connected with the rear side of the frame of the front end pipe conveying mechanism of the production line and the front side of the frame of the end heating conveying structure of the production line. A plurality of upper support shafts 4 are uniformly distributed on the part, close to the upper end, of the stand along the transverse line direction (the direction perpendicular to the pipe conveying direction of the production line), and two ends of each upper support shaft are rotatably supported on the front side plate and the rear side plate of the stand through bearings. A plurality of lower support shafts 6 are uniformly distributed on the vertical frame near the lower end along the transverse direction, and the two ends of the lower support shafts are rotatably supported on the front side plate and the rear side plate of the vertical frame through bearings. The upper support shafts and the lower support shafts are in one-to-one correspondence.
A group of supporting wheels 3 are arranged on each upper supporting shaft in the vertical frame, and grooves for positioning the steel pipes are formed in the supporting wheels. In the present utility model, each set of support wheels is constituted by a front half wheel 3.1 and a rear half wheel 3.2. The front half wheel and the rear half wheel are symmetrically arranged, and a groove for positioning the steel pipe is enclosed between the front half wheel and the rear half wheel. The pipe supporting structure is formed by a plurality of groups of front and rear half wheel structures, and the horizontal support of the steel pipe along the transverse direction can be realized by the plurality of groups of front and rear half wheel structures through grooves.
A driven sprocket 8 is fixedly mounted on each upper support shaft, and the driven sprocket is preferably arranged between the front half wheel and the rear half wheel, so that the arrangement mode can save the occupied space of the pipe end alignment mechanism, and the whole structure is compact. A driving chain wheel 10 is arranged on each lower supporting shaft, each driving chain wheel is connected with a corresponding driven chain wheel above through a transmission chain 9, input power of the driving chain wheel is transmitted to the corresponding front half wheel and the corresponding rear half wheel, and the pipe steel conveyed into the groove is transversely conveyed to the position where the end baffle is arranged through a plurality of groups of front half wheel structures and rear half wheel structures which are transversely arranged.
The power input of the lower support shaft can be realized by the following modes: a gear 11 is arranged on each lower support shaft, and the gears on the adjacent lower support shafts realize power transmission through a intermediate wheel 12 arranged between the two lower support shafts, so that a plurality of driving chain wheels are guaranteed to rotate along the same direction. The lower support shaft close to one side is a total power input shaft, can be connected with an independent motor in a driving way, and can also realize power input through one transmission branch of a transmission system on a production line.
The pipe end baffle head is fixedly arranged at a position, close to one end, on the vertical frame, and the height of the pipe end baffle head is matched with the height of the groove on the supporting wheel, and the pipe end baffle head is arranged on the outer side of the supporting wheel at the end.
The working principle of the pipe end alignment mechanism used on the stable rod end processing production line is as follows:
the steel pipe 1 which is output backwards through the pipe output temporary storage mechanism on the production line falls into the grooves on the multiple groups of supporting wheels, the multiple transmission chains drive the corresponding supporting wheels (comprising the front half wheel and the rear half wheel) to rotate through the driven chain wheels on the upper parts, the multiple groups of supporting wheels drive the steel pipe to move towards one end of the pipe end baffle head through friction force, after the end part of the steel pipe contacts with the inner end surface of the pipe end baffle head, the pipe end alignment is realized, the steel pipe is guaranteed to be conveyed backwards into the subsequent heating conveying mechanism, and the heating length of the pipe end is consistent.
Although the embodiments of the present utility model and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit of the utility model and the appended claims, and therefore the scope of the utility model is not limited to the embodiments and the disclosure of the drawings.
Claims (2)
1. A pipe end alignment mechanism for on stabilizing rod end processing line, its characterized in that: comprises a vertical frame, a pipe supporting mechanism, a pipe transverse conveying mechanism and a pipe end blocking head; the vertical frame is of a vertical flat box-shaped structure formed by connecting front and rear side plates, and a plurality of supporting legs which are in contact with the ground are arranged at the lower end of the vertical frame; a plurality of upper supporting shafts are uniformly distributed on the part, close to the upper end, of the vertical frame along the transverse line direction, and two ends of each upper supporting shaft are rotatably supported on the front side plate and the rear side plate of the vertical frame; a plurality of lower support shafts are uniformly distributed on the part, close to the lower end, of the vertical frame in the transverse direction, and two ends of each lower support shaft can be rotatably supported on the front side plate and the rear side plate of the vertical frame; the upper support shafts and the lower support shafts are in one-to-one correspondence;
a group of supporting wheels are arranged on each upper supporting shaft in the vertical frame, and grooves for positioning the steel pipes are formed in the supporting wheels; a driven sprocket is fixedly arranged on each upper supporting shaft; a driving chain wheel is arranged on each lower supporting shaft, and each driving chain wheel is connected with a corresponding driven chain wheel above through a transmission chain; the two adjacent lower support shafts are connected through a gear meshing mechanism or a chain wheel and chain transmission mechanism, and the rotation directions of the lower support shafts are the same, wherein the lower support shaft close to one side is a total power input shaft;
the pipe end baffle head is fixedly arranged at a position, close to one end, on the vertical frame, the height of the pipe end baffle head is matched with the height of the groove on the supporting wheel, and the pipe end baffle head is arranged on the outer side of the supporting wheel at the end.
2. A tube end alignment mechanism for use in a stabilizer bar end tooling line as set forth in claim 1, wherein: each group of supporting wheels consists of a front half wheel and a rear half wheel; the front half wheel and the rear half wheel are symmetrically arranged, and a groove for positioning the steel pipe is enclosed between the front half wheel and the rear half wheel; each of the wheel sprockets is coaxially disposed between the front and rear half wheels.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321366018.4U CN219704251U (en) | 2023-05-31 | 2023-05-31 | Pipe end alignment mechanism for stabilizing rod end machining production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321366018.4U CN219704251U (en) | 2023-05-31 | 2023-05-31 | Pipe end alignment mechanism for stabilizing rod end machining production line |
Publications (1)
Publication Number | Publication Date |
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CN219704251U true CN219704251U (en) | 2023-09-19 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321366018.4U Active CN219704251U (en) | 2023-05-31 | 2023-05-31 | Pipe end alignment mechanism for stabilizing rod end machining production line |
Country Status (1)
Country | Link |
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CN (1) | CN219704251U (en) |
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2023
- 2023-05-31 CN CN202321366018.4U patent/CN219704251U/en active Active
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