CN219702817U - Polishing workpiece cleaning system - Google Patents
Polishing workpiece cleaning system Download PDFInfo
- Publication number
- CN219702817U CN219702817U CN202321239376.9U CN202321239376U CN219702817U CN 219702817 U CN219702817 U CN 219702817U CN 202321239376 U CN202321239376 U CN 202321239376U CN 219702817 U CN219702817 U CN 219702817U
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- China
- Prior art keywords
- lifting
- hanging
- guide rail
- cleaning system
- workpiece cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 31
- 238000005498 polishing Methods 0.000 title abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 abstract description 11
- 238000009434 installation Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 238000004804 winding Methods 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
A polishing workpiece cleaning system belongs to the technical field of hanging cleaning devices. Comprises a movable guide rail, a traveling device, a lifting device, a hanging basket and a washing pool; the movable guide rail is horizontally arranged, and the travelling device is arranged on the movable guide rail; the lifting device is vertically arranged, the upper end of the lifting device is fixedly connected with the travelling crane device, and the lower end of the lifting device is detachably connected with the hanging basket; the washing tanks are arranged in a plurality of ways along the length direction of the movable guide rail, and the hanging basket is arranged in one of the washing tanks. The plurality of washing tanks can correspond to different workpieces for cleaning, the whole system has low requirements on the installation environment, the movable guide rail is only required to be installed on the ceiling, all operation processes only need to control the traveling device and the lifting device, the operation is simple, the whole system structure is simple, the manufacturing cost is low, and the system is particularly suitable for simple workpiece cleaning procedures.
Description
Technical Field
A polishing workpiece cleaning system belongs to the technical field of hanging cleaning devices.
Background
314. 316, etc., stainless steel or other metal work pieces need to be cleaned after the polishing process, scraps generated by surface polishing, oil stains and other impurities remained in the previous process are removed, the factory requirements are met, different cleaning agents, especially different labels and different metals, are needed in the general cleaning process, and a plurality of different cleaning agents are needed.
In the prior art, when a polished workpiece is cleaned, high-specification hoisting equipment such as a crane boom and a suspension arm is generally used, the workpiece is required to be arranged in a specified mode, so that the weight of a lifting appliance tray and the like is uniform, and a complex guide rail and a high-requirement installation environment are required for a general travelling guide rail, so that the operation is complex and the cost is high. However, in practice, the high-strength high-specification equipment is not required for small and medium-sized metal parts. However, at least two workers are occupied by adopting manpower, and the manual operation of stacking the workpieces in the cleaning pool is troublesome, difficult to exert force and force, and the potential safety hazard is high.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: overcomes the defects of the prior art, and provides a polishing workpiece cleaning system which has low requirement on installation environment, simple operation, low cost and safety.
The technical scheme adopted for solving the technical problems is as follows: a polished workpiece cleaning system, characterized by: comprises a movable guide rail, a traveling device, a lifting device, a hanging basket and a washing pool; the movable guide rail is horizontally arranged, and the travelling device is arranged on the movable guide rail; the lifting device is vertically arranged, the upper end of the lifting device is fixedly connected with the travelling crane device, and the lower end of the lifting device is connected with the hanging basket; the washing tanks are arranged in a plurality of ways along the length direction of the movable guide rail, and the hanging basket is arranged in one of the washing tanks.
When the device is used, the travelling crane device moves along the movable guide rail, the lifting device is used for lifting and lowering the hanging basket, the hanging basket contains workpieces, the workpieces are moved into or out of the washing tanks for washing, and the plurality of washing tanks can be used for washing different workpieces correspondingly. The whole system has low requirements on the installation environment, only the movable guide rail is required to be installed on the ceiling, and all operation processes only need to control the traveling device and the lifting device, so that the operation is simple, the whole system structure is simple, the manufacturing cost is low, and the system is particularly suitable for a simple workpiece cleaning process.
It is further preferred that at least one void is provided directly under the moving rail. The device is used for placing transfer tools such as carts and the like, and facilitates the goods entering and exiting of workpieces.
Preferably, the crane comprises a frame, rollers and a movable motor, wherein the movable motor is arranged on the frame, the output end of the movable motor is connected with the rollers, and the rollers are arranged on the movable guide rail.
Further preferably, the frame is also provided with a lifting motor, and the lifting motor is connected with a lifting device.
Further preferably, the lifting device comprises a lifting rope and a hanging plate, wherein the upper end of the lifting rope is fixedly connected with the output end of the lifting motor, the lower end of the lifting rope is connected with the hanging plate, a hook is arranged on the hanging plate, and the hanging plate is connected with the hanging basket through the hook. Lifting is realized by rolling up or putting down the lifting rope through the lifting motor.
Further preferably, the hanging rope and the hanging plate are correspondingly provided with two groups, and the hooks of the hanging plate are oppositely arranged. The stability of the hook is increased.
Further preferably, a hanging rod is arranged between the hanging plates, and two hanging ropes are respectively connected with two ends of the hanging rod.
Further preferably, the number of the hanging rods is two, and the two hanging rods are different in horizontal height. And different lifting limits can be conveniently adjusted.
Further preferably, the lifting device further comprises a lifting guide rail, the lifting guide rail is vertically arranged, the upper end of the lifting guide rail is connected with the travelling crane device, and the lower end of the lifting guide rail is connected with the hanging plate in a sliding manner. The lifting guide rail improves stability during lifting.
Preferably, the hanging basket comprises a lifting rod and a basket, the end part of the lifting rod is provided with an opening corresponding to the lower end of the lifting device, the opening is downward, and the lifting rod is fixedly connected with the basket. The hanging plate is lowered to the lower part of one side of the lifting rod, then is translated to the lower part of the opening, and the lifting device is lifted to realize the connection of the hook and the lifting rod, so that the hanging basket is lifted.
Further preferably, the basket is provided with a plurality of through holes.
Compared with the prior art, the utility model has the following beneficial effects: the whole system has low requirements on the installation environment, only the movable guide rail is required to be installed on the ceiling, and all operation processes only need to control the traveling device and the lifting device, so that the operation is simple, the whole system structure is simple, the manufacturing cost is low, and the system is particularly suitable for a simple workpiece cleaning process.
Drawings
FIG. 1 is a front view of a polishing work piece cleaning system.
FIG. 2 is a side view of a polished workpiece cleaning system.
FIG. 3 is a top view of a polished workpiece cleaning system.
Fig. 4 is an enlarged view of the structure at a in fig. 3.
Fig. 5 is a schematic view of a basket structure.
Wherein, 1, a mounting rod; 2. a moving guide rail; 3. a travelling device; 4. guard bars; 5. a lifting device; 6. a hanging basket; 7. a washing pool; 301. a moving motor; 302. a roller; 303. a frame; 304. a wheel axle; 501. lifting the guide rail; 502. lifting reinforcing ribs; 503. a hanging rope; 504. a boom; 505. a hook; 506. a hanging plate; 507. a slide block; 508. a winding rod; 509. a lifting motor; 601. angle steel lifting rod; 602. a connecting rod; 603. hanging basket reinforcing ribs; 604. and (5) washing the basket.
Detailed Description
The utility model is further described with reference to fig. 1 to 5.
Referring to fig. 1 to 3: a polishing workpiece cleaning system comprises a mounting rod 1, a movable guide rail 2, a traveling device 3, a guardrail 4, a lifting device 5, a hanging basket 6 and a washing pool 7.
Two movable guide rails 2 are arranged in parallel, two ends of each movable guide rail 2 are respectively fixedly connected with the top of a room through a mounting rod 1, and a travelling crane device 3 is arranged on the movable guide rails 2; the guardrail 4 sets up in the removal guide rail 2 below for separate the removal region and the personnel area of running gear 3, install the yakeli board in the outside of guardrail 4 simultaneously, parcel guardrail 4 internal area, the region more than the removal guide rail 2, external breathing pipe conveniently absorbs waste gas, concentrates the air current simultaneously and dispels the heat to running gear, can make things convenient for operating personnel to observe running condition of running gear again. The lifting device 5 is fixedly connected with the traveling crane device 3 at the upper end, the lower end is arranged below the traveling crane device 3, and the hanging basket 6 is detachably connected with the lower end of the lifting device 5. The number of the washing tanks 7 is plural, and the washing tanks are sequentially arranged along the length direction of the movable guide rail 3.
Referring to fig. 4: the traveling device 3 comprises a mobile motor 301, a lifting motor 509, rollers 302, a frame 303 and an axle 304, wherein the two ends of the frame 303 along the length direction of the mobile guide rail 2 are respectively provided with the axle 304 vertical to the mobile guide rail 2, the two ends of the axle 304 respectively penetrate through the frame 303 to be connected with the rollers 302, and the rollers 302 are arranged on the mobile guide rail 2; the middle part of the wheel shaft 304 at one end is connected with the output shaft of the moving motor 301, and the moving motor 301 is utilized to realize the translation of the travelling device 3 on the moving guide rail 2. A lifting motor 509 is also fixedly arranged on the frame 303.
Referring to fig. 2 and 4: the lifting device 5 comprises a lifting guide rail 501, a lifting reinforcing rib 502, a lifting rope 503, a lifting rod 504, a hook 505, a hanging plate 506, a sliding block 507 and a winding rod 508; the two lifting guide rails 501 are arranged in parallel, the upper ends of the lifting guide rails 501 are fixedly connected with the frame 303, and the tops of the two lifting guide rails 501 are connected through lifting reinforcing ribs 502. The lower ends of the lifting guide rails 501 are sleeved with sliding blocks 507 in a sliding manner, the sliding blocks 507 of the two lifting guide rails 501 are connected through hanging rods 504, and the hanging rods 504 are arranged in parallel and have different horizontal heights. The hanging plates 506 are fixedly connected to the lower parts of the sliding blocks 507, two hooks 505 are arranged on the hanging plate 506 of each sliding block 507, the two hooks 505 are identical in horizontal height, and a total of four hooks 505 of the two hanging plates 506 are used for guaranteeing the stability of the hooking process. The two ends of the winding rod 508 are rotatably connected with the lifting guide rail 501 through bearings, and the middle part of the winding rod 508 is connected with the output shaft of the lifting motor 509; the two lifting ropes 503 are respectively arranged at two ends of the winding rod 508, the upper end of the lifting rope 503 is fixedly connected with the winding rod 508, and the lower end is connected with the hanging rod 504; the lifting motor 509 drives the winding rod 508 to rotate, so as to wind up or put down the lifting rope 503, and further realize lifting of the sliding block 507 along the lifting guide rail 501.
Referring to fig. 2 and 5: the hanging basket 6 comprises an angle steel lifting rod 601, a connecting rod 602, a hanging basket reinforcing rib 603 and a washing basket 604; the angle steel lifting rod 601 has two, and length direction perpendicular to removes guide rail 2, and the terminal surface at angle steel lifting rod 601 both ends is the style of calligraphy of falling "V", and the opening is downwards, makes things convenient for couple 505 to remove to angle steel lifting rod 601 below from one side, then when mentioning couple 505, drives angle steel lifting rod 601 and rises, and couple 505 and angle steel lifting rod 601's detachable connection is more stable. The two angle steel lifting rods 601 respectively correspond to the hooks 505 on the two hanging plates 506.
Each angle steel lifting rod 601 is connected with a basket 604 through two connecting rods 602, and two adjacent connecting rods 602 are connected through a basket reinforcing rib 603. The top of the basket 604 is provided with an opening, and a plurality of through holes are uniformly distributed on the periphery and the bottom surface.
A vacancy is arranged right below one end of the movable guide rail 2 and is used for placing transfer tools such as a cart and the like, so that the cleaned workpiece and the hanging basket 6 can be conveniently transferred to the next process, and the workpiece can be conveniently taken out. The outer shell is sleeved outside the main body of the mobile motor 301, so that uniform heat dissipation of the whole machine is facilitated by utilizing the self heat dissipation fan.
The operation process of the polishing workpiece cleaning system is as follows: an operator transfers a hanging basket 6 filled with workpieces to a vacancy of a polishing workpiece cleaning system by using a transfer tool such as a trolley, the moving motor 301 and the lifting motor 509 are operated by a remote control, the hanging hook 505 is positioned below one side of the angle steel lifting rod 601, the travelling crane device 3 is translated, the hanging hook 505 is positioned right below the angle steel lifting rod 601, the lifting device 5 is lifted, the hanging hook 505 enters an opening of the angle steel lifting rod 601, the hanging basket 6 is lifted, the moving motor 301 and the lifting motor 509 are further matched to realize the cleaning and soaking of the hanging basket 6 to the corresponding washing pool 7, the hanging basket 6 is moved out to the transfer tool by adopting the same operation, and the primary cleaning is completed; during the soaking, other workpieces may be cleaned in different baths 7 using the same procedure.
The above description is only a preferred embodiment of the present utility model, and is not intended to limit the utility model in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims (9)
1. A polished workpiece cleaning system, characterized by: comprises a movable guide rail (2), a travelling crane device (3), a lifting device (5), a hanging basket (6) and a washing pool (7); the movable guide rail (2) is horizontally arranged, and the travelling device (3) is arranged on the movable guide rail (2); the lifting device (5) is vertically arranged, the upper end of the lifting device is fixedly connected with the travelling crane device (3), and the lower end of the lifting device is connected with the hanging basket (6); the washing tanks (7) are arranged in a plurality, are arranged below the movable guide rail (2) along the length direction of the movable guide rail (2), and the hanging basket (6) is arranged in one of the washing tanks (7).
2. A polished workpiece cleaning system as recited in claim 1, wherein: the traveling device (3) comprises a frame (303), rollers (302) and a mobile motor (301), wherein the mobile motor (301) is arranged on the frame (303), the output end of the mobile motor (301) is connected with the rollers (302), and the rollers (302) are arranged on the mobile guide rail (2).
3. A polished workpiece cleaning system as recited in claim 2, wherein: the frame (303) is also provided with a lifting motor (509), and the lifting motor (509) is connected with a lifting device (5); the lifting device (5) comprises a lifting rope (503) and a hanging plate (506), wherein the upper end of the lifting rope (503) is fixedly connected with the output end of a lifting motor (509), the lower end of the lifting rope (503) is connected with the hanging plate (506), a hook (505) is arranged on the hanging plate (506), and the hanging plate (506) is connected with a hanging basket (6) through the hook (505).
4. A polished workpiece cleaning system as recited in claim 3, wherein: two groups of hanging ropes (503) are arranged corresponding to the hanging plates (506), and hooks (505) of the hanging plates (506) are arranged oppositely.
5. A polished workpiece cleaning system as recited in claim 3, wherein: a hanging rod (504) is arranged between the hanging plates (506), and two hanging ropes (503) are respectively connected with two ends of the hanging rod (504).
6. A polished workpiece cleaning system as recited in claim 5, wherein: the number of the hanging rods (504) is two, and the horizontal heights of the two hanging rods (504) are different.
7. A polished workpiece cleaning system as recited in claim 3, wherein: the lifting device (5) further comprises a lifting guide rail (501), the lifting guide rail (501) is vertically arranged, the upper end of the lifting guide rail (501) is connected with the travelling crane device (3), and the lower end of the lifting guide rail is connected with the hanging plate (506) in a sliding mode.
8. A polished workpiece cleaning system as recited in claim 1, wherein: the hanging basket (6) comprises a lifting rod and a basket (604), an opening corresponding to the lower end of the lifting device (5) is arranged at the end part of the lifting rod, the opening is downward, and the lifting rod is fixedly connected with the basket (604).
9. A polished workpiece cleaning system as recited in claim 8, wherein: the basket (604) is provided with a plurality of through holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321239376.9U CN219702817U (en) | 2023-05-22 | 2023-05-22 | Polishing workpiece cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321239376.9U CN219702817U (en) | 2023-05-22 | 2023-05-22 | Polishing workpiece cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219702817U true CN219702817U (en) | 2023-09-19 |
Family
ID=87979792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321239376.9U Active CN219702817U (en) | 2023-05-22 | 2023-05-22 | Polishing workpiece cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219702817U (en) |
-
2023
- 2023-05-22 CN CN202321239376.9U patent/CN219702817U/en active Active
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| GR01 | Patent grant |