CN219683622U

CN219683622U - Shaping device

Info

Publication number: CN219683622U
Application number: CN202320884108.6U
Authority: CN
Inventors: 刘德彬; 祁元文
Original assignee: Zhejiang Desheng Intelligent Equipment Technology Co ltd
Current assignee: Zhejiang Desheng Intelligent Equipment Technology Co ltd
Priority date: 2023-04-17
Filing date: 2023-04-17
Publication date: 2023-09-15
Anticipated expiration: 2033-04-17

Abstract

The utility model discloses a shaping device, which comprises a vibrating disc, a guide rail, a conveying mechanism, a first clamping mechanism, a second clamping mechanism, a workbench and a shaping mechanism, wherein a plurality of yokes are arranged in the vibrating disc, positioning protrusions are arranged on the yokes, one end of the guide rail is connected with the vibrating disc, the other end of the guide rail extends into the conveying mechanism, the conveying mechanism is positioned at one side of the workbench, the conveying mechanism drives the yokes to move towards the workbench, the first clamping mechanism is positioned at one side of the conveying mechanism and is opposite to the second clamping mechanism, and the first clamping mechanism and the second clamping mechanism are matched to convey the yokes into the workbench; the shaping mechanism comprises a shaping block, a driving rod and a first motor, wherein a positioning groove matched with the positioning protrusion is formed in the shaping block, one end of the driving rod is linked with the first motor, the other end of the driving rod faces the shaping block, and the first motor drives the driving rod to drive the shaping block to shape the yoke iron; the utility model has the characteristics of stable work, good shaping effect, low noise and the like.

Description

Shaping device

Technical Field

The present utility model relates to a shaping device.

Background

The yoke iron is one of the parts on the electromagnet and is mainly used for enhancing the attraction force of the electromagnetic coil, so that magnetic force lines generated by the electromagnetic coil are sealed inside, and the efficiency of the electromagnet is improved. The existing yoke is of a flat plate-shaped structure as a whole, and the yoke is deformed due to the influence of factors such as external force impact and the like during production and processing, such as the problem that one end part of the yoke is tilted, and then the yoke is punched and shaped through a shaping device, so that the yoke is restored to the original shape.

However, in the actual use process, the existing shaping device mostly adopts an air cylinder as a driving source, and the air cylinder is not stable as the driving source, so that the shaping device cannot effectively shape the yoke as a whole, namely, the pressure is too large, and the yoke is easy to deform further; too little pressure can not effectively reshape to the work effect of yoke has been influenced. Meanwhile, the shaping device adopting the air cylinder has larger noise in the working process, and has extremely bad influence on the working environment.

Disclosure of Invention

The utility model mainly solves the technical problem of providing a shaping device.

The technical scheme adopted by the utility model for solving the technical problems is as follows: the shaping device comprises a vibrating disc, a guide rail, a conveying mechanism, a first clamping mechanism, a second clamping mechanism, a workbench and a shaping mechanism, wherein a plurality of yokes are arranged in the vibrating disc, positioning protrusions are arranged on the yokes, one end of the guide rail is connected with the vibrating disc, the other end of the guide rail extends into the conveying mechanism, the conveying mechanism is positioned on one side of the workbench, the conveying mechanism drives the yokes to move towards the workbench, the first clamping mechanism is positioned on one side of the conveying mechanism and is opposite to the second clamping mechanism, and the first clamping mechanism and the second clamping mechanism are matched to convey the yokes into the workbench; the shaping mechanism comprises a shaping block, a driving rod and a first motor, wherein a positioning groove matched with the positioning protrusion is formed in the shaping block, one end of the driving rod is linked with the first motor, the other end of the driving rod faces the shaping block, and the first motor drives the driving rod to drive the shaping block to shape the yoke.

Adopt above-mentioned structure setting, at first in moving the yoke orientation order to the guide rail through the vibration dish, and transport to transport mechanism through the guide rail in, rethread transport mechanism transports workstation one side, and then transport the yoke centre gripping in the transport mechanism to the workstation through first fixture and the cooperation of second fixture on, at last first motor drive actuating lever drives the plastic piece and moves towards the yoke, and the plastic piece is through positioning groove and the protruding cooperation location yoke of location, and then the plastic piece is to the punching press plastic of yoke, resumes the original state with the yoke. Compared with the prior art, the motor drive is adopted, so that the whole operation of the shaping mechanism is more stable, the yoke can be effectively shaped, the condition that the pressure of the shaping mechanism is too large or too small is effectively prevented from happening, the quality of the yoke after shaping is improved, and meanwhile, the motor drive is adopted, so that the noise of the shaping mechanism during working is smaller, and adverse effects on the working environment are not easy to cause.

The shaping mechanism further comprises a fixing frame and a connecting frame, the first motor is fixed at the top of the fixing frame, the shaping block is fixed at the bottom of the connecting frame, one end of the driving rod penetrates through the fixing frame to be linked with the first motor, and the other end of the driving rod stretches into the connecting frame and can move up and down relative to the connecting frame.

By adopting the structure, the fixing effect of the first motor is realized through the fixing frame, the fixing effect of the shaping block is realized through the arrangement of the connecting frame, and meanwhile, the driving rod is in lifting motion relative to the connecting frame, so that the matching effect between the driving rod and the shaping block is further enhanced.

The inner wall of the fixing frame is provided with a first sliding rail, a first sliding block is arranged on the side face of the connecting frame, and the first sliding block is arranged in a sliding manner relative to the first sliding rail.

The first sliding rail and the first sliding block are adopted to achieve the effect that the connecting frame is arranged in a sliding mode relative to the fixing frame, and therefore the overall effect of the shaping block is further enhanced.

Wherein, the plastic piece includes first briquetting, second briquetting and third briquetting, and first briquetting side is equipped with spacing arch, is equipped with spacing recess on the second briquetting, is equipped with the locating hole in the spacing recess, and first briquetting passes the locating hole to be fixed in on the second briquetting, and spacing arch offsets with spacing recess, and third briquetting one end is connected with the link bottom, and the other end is connected fixedly with first briquetting and second briquetting.

By adopting the structure, the setting of the first pressing block, the second pressing block and the third pressing block is adopted, so that the overall structural strength of the shaping block is better, the shaping effect of the yoke is more improved, the positioning fixing effect between the first pressing block and the second pressing block is realized through the positioning holes, the limiting fixing effect is realized through the limiting protrusions and the limiting grooves, the fixing between the first pressing block and the second pressing block is firmer, and the fixing effect between the shaping block and the connecting frame is further enhanced through the setting of the third pressing block.

Wherein, be equipped with the steel ball between first briquetting top and the third briquetting bottom.

Adopt the steel ball setting, realized the buffering effect, effectively prevent that shaping piece from exerting the too big pressure, influence the shaping effect of yoke for shaping piece overall operation is more stable.

Wherein, be equipped with the first spout with yoke adaptation on the guide rail.

Adopt first spout setting, realized the transportation effect to the yoke.

Wherein, transport mechanism includes transport bin and second motor, is equipped with the push rod with the linkage of second motor in the transport bin, be equipped with on the push rod with first spout complex transportation groove, the push rod passes through transportation groove transportation yoke.

By adopting the structure, the driving effect of the push rod is achieved through the second motor, the push rod is arranged in a sliding mode relative to the cloud storage bin and moves towards the workbench, the transportation effect of the yoke is achieved through the push rod and the transportation groove, namely, the yoke in the guide rail moves into the transportation groove through the first sliding groove, and then the push rod moves towards the workbench through the driving of the second motor, so that the transportation effect is achieved.

Wherein, be equipped with on the transport bin with transport groove complex second spout, first fixture includes first clamping lever and third motor, first clamping lever one end and third motor linkage, the other end part stretches into in the second spout.

By adopting the structure, the pushing effect on the yoke is realized through the arrangement of the second sliding groove, the first clamping rod and the third motor, namely, when the push rod is transported to the innermost part of the transportation bin, the third motor drives the first clamping rod to penetrate through the second sliding groove and extend into the transportation groove, and the yoke is pushed into the workbench.

The second clamping mechanism comprises a second clamping rod and a fourth motor, one end of the second clamping rod is linked with the fourth motor, and the other end of the second clamping rod extends into the workbench to be matched with the first clamping rod.

By adopting the structure, the driving effect of the second clamping rod is realized through the fourth motor, and the effect of clamping the yoke iron by matching with the first clamping rod is realized through the arrangement of the second clamping rod.

Wherein, the workbench is provided with a discharge hole.

Adopt the discharge gate setting, realized the ejection of compact effect of yoke after the plastic is accomplished.

Drawings

FIG. 1 is a schematic structural view of embodiment 1 of the present utility model;

FIG. 2 is a schematic structural view of the shaping mechanism in embodiment 1 of the present utility model;

FIG. 3 is a cross-sectional view of the shaping mechanism of embodiment 1 of the present utility model;

FIG. 4 is a schematic view showing a partial structure of the shaping mechanism in embodiment 1 of the present utility model;

FIG. 5 is an exploded view of the shaping block of embodiment 1 of the present utility model;

FIG. 6 is a schematic view showing a partial structure in embodiment 1 of the present utility model;

fig. 7 is a partial structural view of another angle in embodiment 1 of the present utility model.

Description of the embodiments

Examples

Referring to fig. 1 to 7, a truing device comprises a plurality of yokes 1, a vibrating plate 2, a guide rail 3, a transport mechanism 4, a first clamping mechanism 5, a second clamping mechanism 6, a workbench 7 and a truing mechanism 8.

The vibration dish 2 is located the guide rail 3 left side, and vibration dish 2 mainly used changes the unordered yoke 1 of a plurality of into directional ordered arrangement through the mode of vibration to remove orderly yoke 1 in proper order and transport in the guide rail 3, thereby be convenient for the follow-up plastic of yoke 1.

The guide rail 3 is located between vibration dish 2 and transport mechanism 4, and guide rail 3 one end is connected with vibration dish 2, and the other end part stretches into in transport mechanism 4, be equipped with on the guide rail 3 with the first spout 31 of yoke 1 appearance adaptation, first spout 31 one end and vibration dish 2 intercommunication setting, the other end communicates with transport storehouse 41 on the transport mechanism 4, through this kind of structure setting, has realized the transportation effect to yoke 1.

The transport mechanism 4 is located on the right side of the guide rail 3, and the transport mechanism 4 is mainly used for further transporting the unshaped yoke 1, so that the yoke 1 is transported to the workbench 7. The transport mechanism 4 includes a transport bin 41, a push rod 42, and a second motor 43. One end of the transport bin 41 is communicated with the guide rail 3, the other end of the transport bin 41 is connected with the workbench 7, and the transport bin 41 is mainly used for being matched with the push rod 42, so that the transport effect on the yoke 1 is achieved. Further, the transporting bin 41 is further provided with a detecting device 411 and a second chute 412, the detecting device 411 is located at the top of the transporting bin 41 and is arranged towards the transporting chute 421 on the push rod 42, and the detecting device 411 mainly has the effect of detecting whether the yoke 1 is in place, namely, after the yoke 1 is in place, the detecting device 411 gives a signal to the second motor 43, so that the push rod 42 is driven to drive the yoke 1 to move.

The second chute 412 is located at the innermost position of the transport bin 41, where, referring to fig. 7, the innermost position of the transport bin 41 is specifically the side of the transport bin 41 close to the shaping mechanism 8. The second sliding groove 412 is mainly used for being matched with the first clamping rod 51 and the conveying groove 421, so that the limiting effect of the first clamping rod 51 is achieved, and the pushing effect of the first clamping rod 51 on the yoke 1 in the conveying groove 421 is also achieved.

The push rod 42 is located in the transportation bin 41 and is slidably arranged relative to the transportation bin 41, specifically, one end of the push rod 42 is linked with the second motor 43, the other end of the push rod extends into the transportation bin 41, and the push rod 42 is driven by the second motor 43, so that the sliding effect of the push rod 42 in the transportation bin 41 is achieved, and the transportation effect of the yoke 1 is also achieved. Further, the push rod 42 is provided with a transport groove 421, the transport groove 421 is rectangular and is concavely arranged, the transport groove 421 is matched with the first chute 31 and the second chute 412, and the transport groove 421 is mainly used for storing and transporting the yoke 1, so that the transport effect on the yoke 1 is achieved.

The first clamping mechanism 5 is located on the left side of the conveying mechanism 4 and is arranged in parallel with the guide rail 3, the first clamping mechanism 5 comprises a first clamping rod 51 and a third motor 52, one end of the first clamping rod 51 is linked with the third motor 52, the other end of the first clamping rod extends into the second sliding groove 412, and the first clamping rod 51 is mainly used for being matched with the second clamping rod 61, so that the clamping pushing effect on the yoke 1 is achieved, and the yoke 1 is pushed into the workbench 7 to be shaped.

The second clamping mechanism 6 is located on the right side of the workbench 7, the second clamping mechanism 6 comprises a second clamping rod 61 and a fourth motor 62, one end of the second clamping rod 61 is linked with the fourth motor 62, the other end of the second clamping rod extends into the workbench 7, and the second clamping rod 61 is mainly used for being matched with the first clamping rod 51, so that the clamping pushing effect on the yoke 1 is achieved. Meanwhile, the second clamping rod 61 and the first clamping rod 51 have a limiting effect, namely the yoke 1 positioned on the workbench 7 is clamped and fixed, and offset is prevented, so that the shaping effect of the shaping mechanism 8 on the yoke 1 is better, the precision is higher, and the quality of the shaped yoke 1 is better.

The workbench 7 is located between the conveying mechanism 4 and the second clamping mechanism 6 and below the shaping mechanism 8, and the workbench 7 is mainly used for matching with the shaping mechanism 8 to shape the unshaped yoke 1. Further, be equipped with the discharge gate on the workstation 7, the discharge gate is the rectangle form, and runs through workstation 7 perpendicularly, and the discharge gate mainly used yoke 1 after the plastic ejection of compact to be convenient for collect the arrangement to yoke 1 after the plastic.

The shaping mechanism 8 is located above the workbench 7, and the shaping mechanism 8 includes a fixing frame 81, a connecting frame 82, a first motor 83, a driving rod 84, and a shaping block 85. The fixing frame 81 is mainly used for supporting and fixing the connecting frame 82, the first motor 83, the driving rod 84 and the shaping block 85, and the shaping mechanism 8 is firmer in integral structure through the arrangement of the fixing frame 81, so that the shaping effect on the yoke 1 is improved. Further, the fixing frame 81 is provided with a first sliding rail 811, and the first sliding rail 811 is mainly used for being matched with the first sliding block 821 on the connecting frame 82, so that the sliding effect of the connecting frame 82 relative to the fixing frame 81 is achieved.

The connecting frame 82 is located the mount 81, and the connecting frame 82 mainly used fixes plastic piece 85 to cooperate with actuating lever 84, thereby make plastic piece 85 fixed more firm, also make the cooperation better between plastic piece 85 and the actuating lever 84, thereby further improved the plastic effect to yoke 1.

Further, the connecting frame 82 is provided with the first slider 821 towards one side of the first sliding rail 811, the first slider 821 is in sliding fit with the first sliding rail 811, by means of the arrangement of the structure, the sliding effect of the connecting frame 82 relative to the fixing frame 81 is achieved, and a certain buffering effect on the shaping block 85 is also achieved, so that the shaping effect of the shaping block 85 is improved.

The first motor 83 is fixed above the fixing frame 81, and the first motor 83 is mainly used for driving the driving rod 84 to move, so that the driving rod 84 drives the shaping block 85 to shape the yoke 1, and the shaping effect is achieved. Here, in this embodiment, the first motor 83 preferably adopts the servo motor setting, through this kind of structure setting for shaping mechanism 8 overall operation is more stable, can effectively plastic yoke 1, prevents effectively that shaping mechanism 8 pressure from too big or undersize's condition from taking place, has improved the quality after the yoke 1 plastic, simultaneously, adopts motor drive for shaping mechanism 8 during operation noise is littleer, is difficult for causing harmful effects to operational environment.

The driving rod 84 is located between the fixing frame 81 and the connecting frame 82, specifically, one end of the driving rod 84 passes through the fixing frame 81 to be linked with the first motor 83, the other end part of the driving rod 84 stretches into the connecting frame 82 and is arranged towards the shaping block 85, the driving rod 84 is arranged in a lifting mode relative to the connecting frame 82, the driving rod 84 is mainly used for being matched with the first motor 83, therefore, the driving effect of the shaping block 85 is achieved, and the stamping shaping effect of the shaping block 85 on the yoke 1 is achieved.

The shaping block 85 is fixed at the bottom of the connecting frame 82, and the shaping block 85 is mainly used for applying pressure to the yoke 1, so that shaping of the yoke 1 is realized. The shaping block 85 includes a first press block 851, a second press block 852, and a third press block 853. The shaping of first briquetting 851 is "T" shape, and first briquetting 851 sets up towards workstation 7, and mainly used carries out punching press plastic work to yoke 1, and first briquetting 851 both sides are equipped with convex spacing arch 854, spacing arch 854 and spacing recess 855 adaptation on the second briquetting 852, after first briquetting 851 wholly passes locating hole 856 on the second briquetting 852, spacing arch 854 offsets with spacing recess 855 to realized that first briquetting 851 is located the spacing fixed effect on the second briquetting 852, make first briquetting 851 fixed more firm.

Further, the bottom of the first pressing block 851 is further provided with a positioning groove 857, the yoke 1 is provided with a positioning protrusion 11 protruding towards the first pressing block 851, the positioning groove 857 is matched with the positioning protrusion 11, the positioning effect is achieved through the structure, and the shaping effect of the shaping block 85 on the yoke 1 is further improved.

The second pressing block 852 is mainly used for fixing the first pressing block 851 and is connected with the third pressing block 853, so that the overall structure of the shaping block 85 is more stable and firmer. The whole rectangle form that is of second briquetting 852 is equipped with spacing recess 855 and locating hole 856 on the second briquetting 852, spacing recess 855 mainly used with spacing protruding 854 adaptation to realized that first briquetting 851 is located the spacing fixed effect on the second briquetting 852, make first briquetting 851 fixed more firm. The locating hole 856 is located in the limit groove 855 and penetrates through the second pressing block 852, the locating hole 856 is matched with the first pressing block 851, and the first pressing block 851 penetrates through the locating hole 856 to be fixed on the second pressing block 852, so that the fixing effect of the first pressing block 851 is achieved. Meanwhile, the limiting effect on the first pressing block 851 is also achieved, and the first pressing block 851 is prevented from shifting during shaping, so that the shaping effect is poor.

The third pressing block 853 is located above the first pressing block 851 and the second pressing block 852, and the third pressing block 853 is mainly used for fixing the first pressing block 851 and the second pressing block 852 and is connected with the connecting frame 82, so that the fixing effect that the shaping block 85 is integrally located on the connecting frame 82 is achieved. Specifically, the top of the third pressing block 853 is fixedly connected with the bottom of the connecting frame 82, and the bottom of the third pressing block 853 is fixedly connected with the second pressing block 852 and the first pressing block 851, so that the fixing effect that the shaping block 85 is integrally located on the connecting frame 82 is achieved.

Further, still be equipped with steel ball 86 between first briquetting 851 top and the third briquetting 853 bottom, steel ball 86 mainly used realizes the buffering effect, promptly when actuating lever 84 applys pressure to third briquetting 853, through the setting of steel ball 86, forms certain buffering effect, and then effectively prevents that the pressure that first briquetting 851 applyed is too big, leads to influencing the plastic effect of yoke 1 for the whole operation of plastic piece 85 is more stable.

When the shaping device is used, firstly, a plurality of unshaped yokes 1 are transported into the transport groove 421 along the first sliding groove 31 through the vibration disc 2, after the detection device 411 detects that the shaping device is in place, the second motor 43 drives the push rod 42 to move towards the workbench 7, after the push rod 42 moves to the innermost position of the transport bin 41, the third motor 52 and the fourth motor 62 respectively drive the first clamping rod 51 and the second clamping rod 61 to clamp and push the unshaped yokes 1 into the workbench 7 and are positioned below the shaping block 85, then the first motor 83 drives the driving rod 84 to descend, so that the driving rod 84 applies pressure to the shaping block 85, the shaping block 85 descends to carry out shaping operation on the yokes 1, after the yokes 1 are shaped, the yokes are moved to a discharge port for discharging through the cooperation of the first clamping rod 51 and the second clamping rod 61, and the process is finished, and the circulation is finished.

So adopt above-mentioned structure setting, compared with prior art, adopted motor drive for shaping mechanism 8 whole function is more stable, can effectively plastic yoke 1, prevents effectively that shaping mechanism 8 pressure from too big or undersize the condition from taking place, has improved the quality after the yoke 1 plastic, simultaneously, adopts motor drive for shaping mechanism 8 during operation noise is littleer, is difficult for causing harmful effects to operational environment. And, the plastic piece 85 also buffers through steel ball 86, further makes plastic effect more, and not fragile yoke 1.

Claims

1. A shaping device, characterized in that: the device comprises a vibrating disc, a guide rail, a conveying mechanism, a first clamping mechanism, a second clamping mechanism, a workbench and a shaping mechanism, wherein a plurality of yokes are arranged in the vibrating disc, positioning protrusions are arranged on the yokes, one end of the guide rail is connected with the vibrating disc, the other end of the guide rail partially stretches into the conveying mechanism, the conveying mechanism is positioned on one side of the workbench, the conveying mechanism drives the yokes to move towards the workbench, the first clamping mechanism is positioned on one side of the conveying mechanism and is opposite to the second clamping mechanism, and the first clamping mechanism and the second clamping mechanism are matched to convey the yokes into the workbench; the shaping mechanism comprises a shaping block, a driving rod and a first motor, wherein a positioning groove matched with the positioning protrusion is formed in the shaping block, one end of the driving rod is linked with the first motor, the other end of the driving rod faces the shaping block, and the first motor drives the driving rod to drive the shaping block to shape the yoke.

2. A shaping device as in claim 1, wherein: the shaping mechanism further comprises a fixing frame and a connecting frame, the first motor is fixed at the top of the fixing frame, the shaping block is fixed at the bottom of the connecting frame, one end of the driving rod penetrates through the fixing frame to be linked with the first motor, and the other end of the driving rod stretches into the connecting frame and can move up and down relative to the connecting frame.

3. A shaping device as claimed in claim 2, characterized in that: the inner wall of the fixing frame is provided with a first sliding rail, a first sliding block is arranged on the side face of the connecting frame and is in sliding arrangement relative to the first sliding rail.

4. A shaping device as claimed in claim 3, characterized in that: the shaping block comprises a first pressing block, a second pressing block and a third pressing block, wherein a limiting protrusion is arranged on the side face of the first pressing block, a limiting groove is formed in the second pressing block, a positioning hole is formed in the limiting groove, the first pressing block penetrates through the positioning hole to be fixed on the second pressing block, the limiting protrusion abuts against the limiting groove, one end of the third pressing block is connected with the bottom of the connecting frame, and the other end of the third pressing block is connected and fixed with the first pressing block and the second pressing block.

5. A shaping device as in claim 4, wherein: a steel ball is arranged between the top of the first pressing block and the bottom of the third pressing block.

6. A shaping device as in claim 1, wherein: the guide rail is provided with a first chute matched with the yoke.

7. A shaping device as in claim 6, wherein: the conveying mechanism comprises a conveying bin and a second motor, a push rod linked with the second motor is arranged in the conveying bin, a conveying groove matched with the first sliding groove is formed in the push rod, and the push rod conveys the yoke through the conveying groove.

8. A shaping device as in claim 7, wherein: be equipped with on the transport bin with transport groove complex second spout, first fixture includes first clamping lever and third motor, first clamping lever one end and third motor linkage, other end part stretches into in the second spout.

9. A shaping device as in claim 8, wherein: the second clamping mechanism comprises a second clamping rod and a fourth motor, one end of the second clamping rod is linked with the fourth motor, and the other end of the second clamping rod extends into the workbench to be matched with the first clamping rod.

10. A shaping device as in claim 1, wherein: the workbench is provided with a discharge hole.