CN219667552U - Low-height compact standardized heavy-load lifting driving module and bending machine - Google Patents
Low-height compact standardized heavy-load lifting driving module and bending machine Download PDFInfo
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Abstract
本实用新型公开了一种低高度紧凑型标准化重载升降驱动模块及折弯机,包括动力部件、连接座和螺旋传动机构;螺旋传动机构包括旋转部件和升降部件;升降部件竖向设置,底部与外部升降载荷相连接,顶部与旋转部件螺纹副配合;旋转部件与安装座铰接配合;安装座具有与外部设备相安装的安装平面;动力部件包括驱动电机和设在安装座内的旋转换向传动机构;驱动电机水平设置;旋转换向传动机构包括横向旋转件和竖向旋转件;横向旋转件横向设置,且输入端与驱动电机相连接;竖向旋转件竖向设置,输出端与旋转部件顶端相连接。本申请在承载的同时,使模块总高度降低200~300mm,从而结构紧凑,尺寸小,占用空间小,且便于运输。
The utility model discloses a low-height compact standardized heavy-duty lifting drive module and a bending machine, which include a power component, a connecting seat and a screw transmission mechanism; the screw transmission mechanism includes a rotating component and a lifting component; the lifting component is arranged vertically, and the bottom It is connected to the external lifting load, and the top is matched with the thread pair of the rotating part; the rotating part is hingedly matched with the mounting base; the mounting base has a mounting plane for mounting with external equipment; the power component includes a drive motor and a rotation reversal located in the mounting base Transmission mechanism; the driving motor is set horizontally; the rotation reversing transmission mechanism includes a transverse rotating part and a vertical rotating part; the transverse rotating part is set horizontally, and the input end is connected to the driving motor; the vertical rotating part is set vertically, and the output end is connected to the rotating part. The tops of the components are connected. This application reduces the total height of the module by 200 to 300mm while carrying the load, so that the structure is compact, the size is small, the space is small, and it is easy to transport.
Description
技术领域Technical field
本实用新型涉及一种动力驱动装置,特别是一种低高度紧凑型标准化重载升降驱动模块及折弯机。The utility model relates to a power drive device, in particular to a low-height compact standardized heavy-duty lifting drive module and a bending machine.
背景技术Background technique
目前,针对80吨以上数控折弯设备的滑块升降驱动装置,国内、国外市场主要是以液压驱动为主。受限于制造成本,传动技术,数控系统,整机结构等等方面因素的影响,机械式全电伺服目前还是空白。上述液压驱动的优点是,能适用于80吨以上的大吨位,易于实现大幅面、厚板的折弯加工。然而,也存在着,如下不足:At present, for the slide lift drive device of CNC bending equipment above 80 tons, the domestic and foreign markets are mainly hydraulic drive. Limited by manufacturing costs, transmission technology, CNC systems, machine structure and other factors, mechanical all-electric servo is still blank. The advantage of the above-mentioned hydraulic drive is that it can be applied to large tonnage of more than 80 tons, and it is easy to realize the bending processing of large format and thick plates. However, there are also the following shortcomings:
1、噪声大、能耗高、液压油渗漏和污染环境。1. Loud noise, high energy consumption, hydraulic oil leakage and environmental pollution.
2、成本较高,因为液压油缸、阀组、液压泵等高精密零件成本较高,其中阀组,液压泵部件中高端市场几乎完全依赖于进口,成本高。2. The cost is high, because the cost of high-precision parts such as hydraulic cylinders, valve groups, and hydraulic pumps is relatively high. Among them, the high-end market of valve groups and hydraulic pump components is almost completely dependent on imports, and the cost is high.
3、精度不高,液压系统位置精度控制存在先天的劣势,位置可控性差。3. The accuracy is not high. There are inherent disadvantages in the position accuracy control of the hydraulic system, and the position controllability is poor.
4、寿命低,元器件磨损,液压油路污染,都容易对液压系统稳定性产生不良影响。4. Short service life, component wear, and hydraulic oil circuit contamination can easily have adverse effects on the stability of the hydraulic system.
5、滑块动作冲击大,不平缓。5. The slider moves with great impact and is not smooth.
6、受环境的温度、湿度、灰尘等因素影响较大。6. It is greatly affected by environmental temperature, humidity, dust and other factors.
7、运动控制复杂。7. The motion control is complex.
8、控制系统依赖进口。8. The control system relies on imports.
9、加工效率低。9. Low processing efficiency.
然而,目前80吨及以上市场占有率达到80%以上市场份额。然而,由于如下原因,使得机械式全电伺服成为取替传统液压传动的瓶颈。However, the current market share of 80 tons and above has reached more than 80% of the market share. However, due to the following reasons, mechanical all-electric servo has become the bottleneck in replacing traditional hydraulic transmission.
1、现有技术主要是伺服电机经过同步带减速之后对丝杠进行驱动,刚性差,噪声高,传动精度差。1. The existing technology mainly uses a servo motor to drive the screw after decelerating with a synchronous belt. It has poor rigidity, high noise, and poor transmission accuracy.
2、采用连杆机构,虽然具有非线性特性,能够实现空行程高速低负载,折弯行程低速高负载的特性,但是零部件多,控制复杂,且有效的工作行程短。2. Using a linkage mechanism, although it has nonlinear characteristics and can achieve high speed and low load in the idle stroke and low speed and high load in the bending stroke, it has many parts, complicated control, and short effective working stroke.
3、采用伺服电机经减速机构,通过联轴器与丝杠连接,外形尺寸太大,不便于包装运输。3. The servo motor is connected through a reduction mechanism and the screw through a coupling. The overall size is too large and is inconvenient for packaging and transportation.
4、传动部分不能实现模块化设计加工,制造成本高,没有互换性,很难实现批量化的复制。4. The transmission part cannot be designed and processed in a modular manner, the manufacturing cost is high, there is no interchangeability, and it is difficult to achieve mass replication.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对上述现有技术的不足,而提供一种低高度紧凑型标准化重载升降驱动模块及折弯机,该低高度紧凑型标准化重载升降驱动模块及折弯机在承载的同时,使模块总高度降低200~300mm,从而结构紧凑,尺寸小,占用空间小,且便于运输。The technical problem to be solved by this utility model is to provide a low-height compact standardized heavy-duty lifting drive module and a bending machine in view of the above-mentioned deficiencies in the prior art. The low-height compact standardized heavy-duty lifting drive module and bending machine While the machine is carrying the load, the total height of the module is reduced by 200 to 300mm, resulting in a compact structure, small size, small space occupation, and easy transportation.
为解决上述技术问题,本实用新型采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by this utility model is:
一种低高度紧凑型标准化重载升降驱动模块,包括动力部件、连接座和螺旋传动机构。A low-height compact standardized heavy-duty lifting drive module, including power components, connecting seats and screw transmission mechanisms.
螺旋传动机构包括旋转部件和升降部件;升降部件竖向设置,升降部件底部与外部升降载荷相连接,升降部件顶部与旋转部件螺纹副配合;旋转部件与安装座铰接配合;安装座具有与外部设备相安装的安装平面。The spiral transmission mechanism includes a rotating part and a lifting part; the lifting part is arranged vertically, the bottom of the lifting part is connected to the external lifting load, and the top of the lifting part cooperates with the thread pair of the rotating part; the rotating part is hingedly matched with the mounting base; the mounting base has the function of connecting with external equipment The corresponding mounting surface.
动力部件包括驱动电机和设置在安装座内的旋转换向传动机构。The power components include a driving motor and a rotary reversing transmission mechanism arranged in the mounting base.
驱动电机水平设置。The drive motor is set horizontally.
旋转换向传动机构包括直接或间接啮合的横向旋转件和竖向旋转件。The rotary reversing transmission mechanism includes directly or indirectly meshed transverse rotating parts and vertical rotating parts.
横向旋转件横向设置,且输入端与驱动电机直接或间接相连接。The transverse rotating member is arranged transversely, and the input end is directly or indirectly connected to the driving motor.
竖向旋转件竖向设置,且输出端与螺旋传动机构的旋转部件顶端直接或间接相连接。The vertical rotating part is arranged vertically, and the output end is directly or indirectly connected to the top of the rotating part of the screw transmission mechanism.
旋转换向传动机构为蜗轮蜗杆传动机构;横向旋转件为蜗杆,竖向旋转件为蜗轮;蜗轮同轴套设在螺旋传动机构的旋转部件顶端外周。The rotation reversing transmission mechanism is a worm gear transmission mechanism; the transverse rotating part is a worm, and the vertical rotating part is a worm gear; the worm gear is coaxially sleeved on the top periphery of the rotating part of the spiral transmission mechanism.
旋转换向传动机构为锥形齿轮减速机构,锥形齿轮减速机构包括相互啮合的锥形小齿轮和锥形大齿轮;锥形小齿轮为横向旋转件,同轴套设在驱动电机的输出轴外周;锥形大齿轮为竖向旋转件,同轴套设在螺旋传动机构的旋转部件顶端外周。The rotation reversing transmission mechanism is a bevel gear reduction mechanism. The bevel gear reduction mechanism includes a bevel pinion gear and a bevel large gear that mesh with each other. The bevel pinion gear is a transverse rotating component and is coaxially sleeved on the output shaft of the drive motor. Outer circumference; the bevel gear is a vertical rotating part, coaxially sleeved on the top outer circumference of the rotating part of the spiral transmission mechanism.
旋转换向传动机构为齿轮轴传动机构。The rotation reversing transmission mechanism is a gear shaft transmission mechanism.
齿轮轴传动机构包括驱动齿轮、齿轮轴和大齿轮。The gear shaft transmission mechanism includes a driving gear, a gear shaft and a large gear.
驱动齿轮为横向旋转件,同轴套设在驱动电机的输出轴外周。The drive gear is a transverse rotating component, coaxially sleeved on the outer periphery of the output shaft of the drive motor.
大齿轮为竖向旋转件,同轴套设在螺旋传动机构的旋转部件顶端外周。The large gear is a vertical rotating component, coaxially sleeved on the outer periphery of the top of the rotating component of the spiral transmission mechanism.
齿轮轴竖向转动安装在安装座内,齿轮轴上从上至下依次同轴套设有锥齿轮和小齿轮;其中,小齿轮与大齿轮相啮合;锥齿轮直接或间接与驱动齿轮相啮合。The gear shaft is vertically rotated and installed in the mounting seat. The gear shaft is equipped with bevel gears and pinion gears coaxially from top to bottom; among them, the pinion gear meshes with the large gear; the bevel gear directly or indirectly meshes with the driving gear .
驱动齿轮为驱动锥齿轮;驱动锥齿轮直接与锥齿轮相啮合。The driving gear is a driving bevel gear; the driving bevel gear directly meshes with the bevel gear.
驱动齿轮为驱动直齿轮;齿轮轴传动机构还包括过渡轮轴;过渡轮轴水平设置在安装座内;过渡轮轴上同轴依次套设有过渡轮和过渡锥齿轮;其中,过渡轮与驱动直齿轮相啮合,过渡锥齿轮与锥齿轮相啮合,从而实现锥齿轮间接与驱动齿轮相啮合。The driving gear is a driving spur gear; the gear shaft transmission mechanism also includes a transition wheel shaft; the transition wheel shaft is set horizontally in the mounting seat; a transition wheel and a transition bevel gear are coaxially arranged on the transition wheel shaft; among them, the transition wheel is in phase with the driving spur gear Meshing, the transition bevel gear meshes with the bevel gear, thereby realizing the bevel gear indirectly meshing with the driving gear.
螺旋传动机构为丝杆螺母结构;当旋转部件为丝杆时,升降部件为螺母;当旋转部件为螺母时,升降部件为丝杆。The screw transmission mechanism is a screw nut structure; when the rotating component is a screw, the lifting component is a nut; when the rotating component is a nut, the lifting component is a screw.
外部升降载荷顶部一体设置有载荷安装座,载荷安装座顶部设置有安装平面;在螺旋传动机构的升降部件正下方设有弧形块,弧形块底面与载荷安装座的顶部安装平面相适配;弧形块顶面与升降部件底面弧面或球面配合;升降部件正下方和弧形块能通过若干根螺栓与载荷安装座相连接。The top of the external lifting load is integrally provided with a load mounting seat, and the top of the load mounting seat is provided with a mounting plane; an arc-shaped block is provided directly below the lifting component of the spiral transmission mechanism, and the bottom surface of the arc-shaped block matches the top mounting plane of the load mounting seat. ; The top surface of the arc-shaped block matches the arc or spherical surface of the bottom surface of the lifting component; the directly below the lifting component and the arc-shaped block can be connected to the load mounting base through several bolts.
还包括导向机构;导向机构包括导向滑块和滑轨;其中,滑轨与连接座固定连接或一体化设置,导向滑块与螺旋传动机构的升降部件一体式设计或可拆卸连接;导向滑块与滑轨通过滑动副适配。It also includes a guide mechanism; the guide mechanism includes a guide slide block and a slide rail; among them, the slide rail and the connecting seat are fixedly connected or integrated, and the guide slide block and the lifting component of the spiral transmission mechanism are designed to be integrated or detachably connected; the guide slide block It is adapted to the slide rail through the sliding pair.
一种折弯机,包括机架、滑块、滑块升降驱动装置和折弯模。A bending machine includes a frame, a slide block, a slide lift driving device and a bending die.
机架包括两块平行设置的机架侧板。The rack includes two parallel rack side panels.
滑块为外部升降载荷,滑动安装在两块机架侧板的前侧面,且高度能够升降。The slider is an external lifting load, and is slidably installed on the front side of the two rack side panels, and can be raised and lowered in height.
折弯模包括折弯上模和折弯下模;其中,折弯上模设置在滑块底部,折弯下模设置在折弯上模正下方的机架上。The bending die includes an upper bending die and a lower bending die; the upper bending die is set at the bottom of the slider, and the lower bending die is set on the frame directly below the upper bending die.
滑块升降驱动装置具有两组,对称布设在滑动两侧,用于驱动滑动的高度升降。The slide lift driving device has two groups, which are symmetrically arranged on both sides of the slide, and are used to drive the height of the slide to rise and fall.
每组滑块升降驱动装置的结构,均为低高度紧凑型标准化重载升降驱动模块。The structure of each set of slider lifting drive devices is a low-height compact standardized heavy-duty lifting drive module.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本发明能使每组低高度紧凑型标准化重载升降驱动模块的总高度(也即折弯机的总高度)降低200~300mm,从而结构紧凑,尺寸小,占用空间小,且便于运输。1. The present invention can reduce the total height of each group of low-height compact standardized heavy-duty lifting drive modules (that is, the total height of the bending machine) by 200 to 300 mm, resulting in compact structure, small size, small space occupation, and easy transportation .
2、承载力强,能够实现80吨以上全电伺服传动,且成本得以有效控制,可以实现批量化。2. It has strong carrying capacity and can realize all-electric servo transmission of more than 80 tons. The cost can be effectively controlled and batch production can be achieved.
3、将低高度紧凑型标准化重载升降驱动模块作为一个独立的标准模块进行研发和制造,利于成本的控制和质量控制,适合大批量生产。同时还便于维修,互换,大幅提升加工制造的效率。3. The low-height compact standardized heavy-duty lifting drive module is developed and manufactured as an independent standard module, which is conducive to cost control and quality control and is suitable for mass production. At the same time, it is easy to repair and interchange, which greatly improves the efficiency of processing and manufacturing.
4、低高度紧凑型标准化重载升降驱动模块能与滑块之间活动连接,滑块可以倾斜,偏载,左右不同步,而不至于引起丝杠的损坏。4. The low-height compact standardized heavy-duty lifting drive module can be flexibly connected to the slider. The slider can be tilted, biased, and left and right out of sync without causing damage to the screw.
附图说明Description of drawings
图1显示了本申请一种低高度紧凑型标准化重载升降驱动模块不含联轴器时的结构图。Figure 1 shows the structural diagram of a low-height compact standardized heavy-duty lifting drive module without a coupling.
图2显示了本申请一种低高度紧凑型标准化重载升降驱动模块包含联轴器时的结构图。Figure 2 shows the structural diagram of a low-height compact standardized heavy-duty lifting drive module of the present application when it includes a coupling.
图3显示了本申请中旋转换向传动机构为蜗轮蜗杆传动机构的结构图;其中,(a)包含联轴器;(b)不包含联轴器;(c)不包含联轴器且具有过渡齿轮。Figure 3 shows a structural diagram in which the rotational reversing transmission mechanism in this application is a worm gear transmission mechanism; (a) includes a coupling; (b) does not include a coupling; (c) does not include a coupling and has Transition gear.
图4显示了本申请中旋转换向传动机构为锥形齿轮减速机构的结构图。Figure 4 shows a structural diagram in which the rotation reversing transmission mechanism in this application is a bevel gear reduction mechanism.
图5显示了本申请中旋转换向传动机构为齿轮轴传动机构的第一种实施例图。Figure 5 shows a diagram of the first embodiment in which the rotation reversing transmission mechanism in this application is a gear shaft transmission mechanism.
图6显示了本申请中旋转换向传动机构为齿轮轴传动机构的第二种实施例图。Figure 6 shows a diagram of the second embodiment in which the rotation reversing transmission mechanism in this application is a gear shaft transmission mechanism.
图7显示了本申请中螺旋传动机构的第一种实施例图。Figure 7 shows a diagram of the first embodiment of the screw transmission mechanism in this application.
图8显示了本申请中螺旋传动机构的第二种实施例图。Figure 8 shows a second embodiment of the screw transmission mechanism in this application.
图9显示了本申请中导向机构的结构示意图一。Figure 9 shows the first structural diagram of the guide mechanism in this application.
图10显示了本申请中导向机构的结构示意图二。Figure 10 shows the second structural diagram of the guide mechanism in this application.
图11显示了本申请中低高度紧凑型标准化重载升降驱动模块与滑块活动连接示意图。Figure 11 shows a schematic diagram of the movable connection between the low-height compact standardized heavy-duty lifting drive module and the slider in this application.
图12显示了图11的剖面图。Figure 12 shows a cross-sectional view of Figure 11.
图13显示了升降部件与弧形块的配合示意图;(a)为弧面配合;(b)为球面配合。Figure 13 shows the schematic diagram of the cooperation between the lifting component and the arc-shaped block; (a) is an arc surface fit; (b) is a spherical surface fit.
图14显示了本申请中折弯机的结构示意图。Figure 14 shows a schematic structural diagram of the bending machine in this application.
其中有:Including:
1.滑动升降驱动装置;1. Sliding lifting drive device;
1-1.动力部件;1-1. Power components;
1-1-1.驱动电机;1-1-1. Drive motor;
1-1-2a.蜗轮;1-1-2b.蜗杆;1-1-2c.过渡齿轮;1-1-2a. Worm gear; 1-1-2b. Worm; 1-1-2c. Transition gear;
1-1-3a.锥形小齿轮;1-1-3b.锥形大齿轮;1-1-3a. Conical small gear; 1-1-3b. Conical large gear;
1-1-4a.驱动齿轮;1-1-4b.齿轮轴;1-1-4c.锥齿轮;1-1-4d.小齿轮;1-1-4e.过渡轮;1-1-4f.过渡锥齿轮;1-1-4g.大齿轮;1-1-4a. Driving gear; 1-1-4b. Gear shaft; 1-1-4c. Bevel gear; 1-1-4d. Pinion gear; 1-1-4e. Transition wheel; 1-1-4f .Transition bevel gear; 1-1-4g. Large gear;
1-2.连接座;1-2. Connecting seat;
1-3-1.旋转部件;1-3-2.升降部件;1-3-1. Rotating parts; 1-3-2. Lifting parts;
1-4-1.导向滑块;1-4-2.滑轨;1-4-1. Guide slider; 1-4-2. Slide rail;
2-1.机架侧板;2-2.滑块;2-3.上折弯模;2-4.下折弯模;2-1. Frame side plate; 2-2. Slider; 2-3. Upper bending die; 2-4. Lower bending die;
3.弧形块;3-1.弧面;3-2.球面;3. Arc block; 3-1. Arc surface; 3-2. Spherical surface;
4.螺栓;4-1.弹簧;4-2.锁紧螺母。4. Bolt; 4-1. Spring; 4-2. Locking nut.
具体实施方式Detailed ways
下面结合附图和具体较佳实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific preferred embodiments.
本实用新型的描述中,需要理解的是,术语“左侧”、“右侧”、“上部”、“下部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“第一”、“第二”等并不表示零部件的重要程度,因此不能理解为对本实用新型的限制。本实施例中采用的具体尺寸只是为了举例说明技术方案,并不限制本实用新型的保护范围。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "left side", "right side", "upper part", "lower part", etc. are based on the orientation or positional relationship shown in the drawings, and only It is for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and "first", "second", etc. do not mean zero. The importance of the components should not be construed as a limitation of the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution and do not limit the scope of protection of the present invention.
如图14所示,一种折弯机,包括机架、滑块2-2、滑块升降驱动装置和折弯模。As shown in Figure 14, a bending machine includes a frame, a slider 2-2, a slider lifting drive device and a bending die.
机架包括两块平行设置的机架侧板2-1。The rack includes two parallel rack side plates 2-1.
滑块为外部升降载荷,滑动安装在两块机架侧板的前侧面,且高度能够升降。The slider is an external lifting load, and is slidably installed on the front side of the two rack side panels, and can be raised and lowered in height.
折弯模包括折弯上模2-3和折弯下模2-4;其中,折弯上模设置在滑块底部,折弯下模设置在折弯上模正下方的机架上。The bending die includes an upper bending die 2-3 and a lower bending die 2-4; wherein the upper bending die is arranged at the bottom of the slider, and the lower bending die is arranged on the frame directly below the upper bending die.
滑块升降驱动装置具有两组,对称布设在滑动两侧,用于驱动滑动的高度升降。The slide lift driving device has two groups, which are symmetrically arranged on both sides of the slide, and are used to drive the height of the slide to rise and fall.
进一步,两组滑块升降驱动装置的竖向轴线,也即两组低高度紧凑型标准化重载升降驱动模块的竖向轴线,分别设置在滑块所在平面与对应侧机架侧板所在平面的相交线上。Furthermore, the vertical axes of the two sets of slider lifting drive devices, that is, the vertical axes of the two sets of low-height compact standardized heavy-duty lifting drive modules, are respectively set on the plane where the slider is located and the plane where the corresponding side frame side plate is located. on the intersection line.
如图1和图2所示,一种低高度紧凑型标准化重载升降驱动模块,也即滑动升降驱动装置1,包括动力部件1-1、连接座1-2和螺旋传动机构。As shown in Figures 1 and 2, a low-height compact standardized heavy-duty lifting drive module, that is, a sliding lifting drive device 1, includes a power component 1-1, a connecting base 1-2 and a screw transmission mechanism.
如图7和图8所示,螺旋传动机构包括旋转部件1-3-1和升降部件1-3-2;升降部件竖向设置,升降部件底部与外部升降载荷(也即滑块)相连接,升降部件与旋转部件螺纹副配合;旋转部件与安装座铰接配合;安装座具有与外部设备相安装的安装平面。As shown in Figures 7 and 8, the screw transmission mechanism includes a rotating component 1-3-1 and a lifting component 1-3-2; the lifting component is arranged vertically, and the bottom of the lifting component is connected to the external lifting load (i.e., the slider) , the lifting component is threaded with the rotating component; the rotating component is hingedly matched with the mounting base; the mounting base has a mounting plane for mounting with external equipment.
螺旋传动机优选为梯形丝杠或滚珠丝杠或行星滚柱丝杠等;本申请中,螺旋传动机构优选为丝杠螺母结构,具有包括如下两种实施例。The screw transmission mechanism is preferably a trapezoidal screw, a ball screw, a planetary roller screw, etc.; in this application, the screw transmission mechanism is preferably a screw nut structure, including the following two embodiments.
第一种实施例First embodiment
如图7所示,旋转部件为丝杠,升降部件为螺母。As shown in Figure 7, the rotating component is a screw and the lifting component is a nut.
第二种实施例Second embodiment
如图8所示,旋转部件为螺母,升降部件为丝杆。螺母与连接座铰接,丝杠与滑块连接。螺母旋转,丝杠升降的好处就是结构更加紧凑,避免丝杠的共振问题。As shown in Figure 8, the rotating component is a nut and the lifting component is a screw rod. The nut is hinged with the connecting seat, and the screw is connected with the slider. The advantage of the nut rotating and the screw lifting is that the structure is more compact and avoids the resonance problem of the screw.
优选但不局限于,伺服电机的转轴可以做成中空结构,目的是为了让丝杠升降过程中从对应中空结构中穿过。但是如果伺服电机的转轴不中空结构也是可以的。Preferably, but not limited to, the rotating shaft of the servo motor can be made into a hollow structure in order to allow the screw to pass through the corresponding hollow structure during lifting. But it is also possible if the shaft of the servo motor is not a hollow structure.
如图3至图6所示,动力部件包括驱动电机1-1-1和设在安装座内的旋转换向传动机构。As shown in Figures 3 to 6, the power component includes a drive motor 1-1-1 and a rotation reversing transmission mechanism located in the mounting base.
驱动电机水平设置。The drive motor is set horizontally.
旋转换向传动机构包括直接或间接啮合的横向旋转件和竖向旋转件。The rotary reversing transmission mechanism includes directly or indirectly meshed transverse rotating parts and vertical rotating parts.
横向旋转件横向设置,且输入端与驱动电机直接或间接相连接。The transverse rotating member is arranged transversely, and the input end is directly or indirectly connected to the driving motor.
竖向旋转件竖向设置,且输出端与螺旋传动机构的旋转部件顶端直接或间接相连接。The vertical rotating part is arranged vertically, and the output end is directly or indirectly connected to the top of the rotating part of the screw transmission mechanism.
上述横向非绝对水平,上述竖向也非绝对竖直,当有10~20°倾斜,也在本申请的保护范围之内。The above-mentioned horizontal direction is not absolutely horizontal, and the above-mentioned vertical direction is not absolutely vertical. If there is an inclination of 10 to 20°, it is also within the protection scope of this application.
在本申请,旋转换向传动机构优选具有如下四种实施例。In this application, the rotary reversing transmission mechanism preferably has the following four embodiments.
实施例1Example 1
如图3中的(b)所示,旋转换向传动机构为蜗轮蜗杆传动机构;横向旋转件为蜗杆1-1-2b,竖向旋转件为蜗轮1-1-2a;蜗轮同轴套设在螺旋传动机构的旋转部件顶端外周。As shown in (b) in Figure 3, the rotational reversing transmission mechanism is a worm gear transmission mechanism; the horizontal rotating part is the worm 1-1-2b, and the vertical rotating part is the worm gear 1-1-2a; the worm gears are coaxially sleeved On the outer periphery of the top of the rotating component of the screw transmission mechanism.
进一步,如图3中的(a)所示,蜗杆的输入端优选通过联轴器1-1-5与驱动电机的输出轴相连接。Further, as shown in (a) of Figure 3, the input end of the worm is preferably connected to the output shaft of the drive motor through a coupling 1-1-5.
进一步,如图3中的(c)所示,驱动电机的输出轴上同轴套设有驱动齿轮1-1-4a,蜗杆优选水平安装在连接座内,其输入端优选同轴套设有过渡齿轮1-1-2c,过渡齿轮与驱动齿轮相互啮合,蜗杆中部螺纹与蜗轮相互啮合。Further, as shown in (c) in Figure 3, the output shaft of the drive motor is provided with a drive gear 1-1-4a coaxially sleeved. The worm is preferably installed horizontally in the connecting seat, and its input end is preferably coaxially sleeved with a drive gear 1-1-4a. Transition gear 1-1-2c, the transition gear and the driving gear mesh with each other, and the middle thread of the worm meshes with the worm gear.
实施例2Example 2
如图4所示,旋转换向传动机构为锥形齿轮减速机构,锥形齿轮减速机构包括相互啮合的锥形小齿轮1-1-3a和锥形大齿轮1-1-3b;锥形小齿轮为横向旋转件,同轴套设在驱动电机的输出轴外周;锥形大齿轮为竖向旋转件,同轴套设在螺旋传动机构的旋转部件顶端外周。As shown in Figure 4, the rotation reversing transmission mechanism is a bevel gear reduction mechanism. The bevel gear reduction mechanism includes a bevel small gear 1-1-3a and a bevel large gear 1-1-3b that mesh with each other; The gear is a transverse rotating part, and the coaxial sleeve is set on the outer circumference of the output shaft of the driving motor; the bevel gear is a vertical rotating part, and the coaxial sleeve is set on the top outer circumference of the rotating part of the spiral transmission mechanism.
实施例3Example 3
旋转换向传动机构为齿轮轴传动机构。The rotation reversing transmission mechanism is a gear shaft transmission mechanism.
如图5所示,齿轮轴传动机构包括驱动齿轮1-1-4a、齿轮轴1-1-4b和大齿轮1-1-4g。As shown in Figure 5, the gear shaft transmission mechanism includes a driving gear 1-1-4a, a gear shaft 1-1-4b and a large gear 1-1-4g.
驱动齿轮为横向旋转件,同轴套设在驱动电机的输出轴外周。The drive gear is a transverse rotating component, coaxially sleeved on the outer periphery of the output shaft of the drive motor.
大齿轮为竖向旋转件,同轴套设在螺旋传动机构的旋转部件顶端外周。The large gear is a vertical rotating component, coaxially sleeved on the outer periphery of the top of the rotating component of the spiral transmission mechanism.
齿轮轴竖向转动安装在安装座内,齿轮轴上从上至下依次同轴设有锥齿轮1-1-4c和小齿轮1-1-4d;其中,小齿轮与大齿轮相啮合;驱动齿轮为驱动锥齿轮,锥齿轮直接与驱动齿轮相啮合。The gear shaft is vertically rotated and installed in the mounting seat. The bevel gear 1-1-4c and the pinion gear 1-1-4d are coaxially arranged on the gear shaft from top to bottom; among them, the pinion gear meshes with the large gear; the drive The gear is a driving bevel gear, and the bevel gear directly meshes with the driving gear.
实施例4Example 4
如图6所示,旋转换向传动机构为齿轮轴传动机构,结构基本与实施例3相同,不同点在于:驱动齿轮为驱动直齿轮;齿轮轴传动机构还包括过渡轮轴;过渡轮轴水平设置在安装座内;过渡轮轴上同轴依次套设有过渡轮1-1-4e和过渡锥齿轮1-1-4f;其中,过渡轮与驱动直齿轮相啮合,过渡锥齿轮与锥齿轮相啮合,从而实现锥齿轮间接与驱动齿轮相啮合。As shown in Figure 6, the rotation reversing transmission mechanism is a gear shaft transmission mechanism, and the structure is basically the same as that of Embodiment 3. The difference is that: the driving gear is a driving spur gear; the gear shaft transmission mechanism also includes a transition axle; the transition axle is horizontally arranged on Inside the mounting seat; the transition wheel shaft is coaxially equipped with a transition wheel 1-1-4e and a transition bevel gear 1-1-4f; among them, the transition wheel meshes with the driving spur gear, and the transition bevel gear meshes with the bevel gear. This allows the bevel gear to mesh indirectly with the drive gear.
作为替换,旋转换向传动机构也可以为行星齿轮减速机构等,也在本申请的保护范围之内。As an alternative, the rotation reversing transmission mechanism can also be a planetary gear reduction mechanism, etc., which is also within the protection scope of this application.
如图9所示,一种低高度紧凑型标准化重载升降驱动模块,还包括能增加传动稳定性的导向机构;导向机构包括导向滑块1-4-1和滑轨1-4-2;其中,滑轨与连接座固定连接或一体化设置,导向滑块与螺旋传动机构的升降部件一体式设计或可拆卸连接;导向滑块与滑轨通过滑动副适配。As shown in Figure 9, a low-height compact standardized heavy-duty lifting drive module also includes a guide mechanism that can increase transmission stability; the guide mechanism includes a guide slider 1-4-1 and a slide rail 1-4-2; Among them, the slide rail and the connecting seat are fixedly connected or integrated, the guide slide block and the lifting component of the spiral transmission mechanism are integrated or detachably connected; the guide slide block and the slide rail are adapted through a sliding pair.
在图9中,滑轨为直线滑轨,作为替换,滑轨也可以为图10中的圆柱套筒,其优选与连接座螺栓连接称为一体;导向滑块可以螺旋传动部件一体化设计,也可以螺栓连接。导向滑块与导轨之间形成圆柱面导向。进一步,导向机构不局限于本案提出的具体形状,其他直线导轨,圆柱导轨,燕尾槽导轨等已知现有技术均在权利保护范围之内,视为等效替换。In Figure 9, the slide rail is a linear slide rail. As an alternative, the slide rail can also be a cylindrical sleeve as shown in Figure 10, which is preferably bolted to the connecting seat to be integrated; the guide slide block can be designed to be integrated with the spiral transmission component. Bolt connections are also possible. A cylindrical surface guide is formed between the guide slide block and the guide rail. Furthermore, the guide mechanism is not limited to the specific shape proposed in this case. Other known existing technologies such as linear guides, cylindrical guides, and dovetail guides are within the scope of rights protection and are considered equivalent replacements.
如图11和12所示,外部升降载荷(也即滑块)顶部一体设置有载荷安装座,载荷安装座顶部设置有安装平面;在螺旋传动机构的升降部件正下方设有弧形块3,弧形块底面与载荷安装座的顶部安装平面相适配;弧形块顶面与升降部件底面通过图13所示的弧面3-1或球面3-2配合。As shown in Figures 11 and 12, the top of the external lifting load (that is, the slider) is integrally provided with a load mounting seat, and the top of the load mounting seat is provided with a mounting plane; an arc block 3 is provided directly below the lifting component of the screw transmission mechanism. The bottom surface of the arc-shaped block matches the top mounting plane of the load mounting base; the top surface of the arc-shaped block matches the bottom surface of the lifting component through the arc surface 3-1 or the spherical surface 3-2 shown in Figure 13.
升降部件和弧形块优选通过若干根螺栓56与载荷安装座相连接,并在底部通过锁紧螺母4-2进行锁紧;位于弧形块与锁紧螺母之间的每根螺栓上均优选套设有起缓冲作用的弹簧4-1。The lifting component and the arc-shaped block are preferably connected to the load mounting base through several bolts 56, and are locked at the bottom by locking nuts 4-2; each bolt between the arc-shaped block and the locking nut is preferably The sleeve is provided with a spring 4-1 that plays a buffering role.
这样设置的好处为:本申请的滑块升降驱动装置与滑块活动连接,滑块可以倾斜,偏载,左右不同步,而不至于引起丝杠的损坏:升降部件(此处优选为螺母)下部设置有圆弧形的型面,与弧形块上部的圆弧形面适配,圆弧块的下部与滑块两个肩部的安装平面适配。螺栓依次穿过滑块肩部的圆孔,弧形块的圆孔与升降部件固定连接。螺栓的下部,自下而上通过锁紧螺母,弹簧依次连接,将滑块“吊起来”,平衡滑块的重力。The advantage of this arrangement is that the slider lifting drive device of the present application is movablely connected to the slider, and the slider can be tilted, unbalanced, and left and right unsynchronized without causing damage to the screw: the lifting component (preferably a nut here) The lower part is provided with an arc-shaped profile, which is adapted to the arc-shaped surface of the upper part of the arc-shaped block, and the lower part of the arc-shaped block is adapted to the mounting planes of the two shoulders of the slider. The bolts pass through the round holes on the shoulder of the slider in sequence, and the round holes of the arc-shaped block are fixedly connected to the lifting components. The lower part of the bolt is connected from bottom to top through the lock nut and the spring to "lift" the slider and balance the gravity of the slider.
以上详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种等同变换,这些等同变换均属于本实用新型的保护范围。The preferred embodiments of the present utility model have been described in detail above. However, the present utility model is not limited to the specific details in the above-mentioned embodiments. Within the scope of the technical concept of the present utility model, various equivalent transformations can be made to the technical solutions of the present utility model. , these equivalent transformations all belong to the protection scope of the present utility model.
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