CN110280631A - Mechanical full electric servo numerical control bender based on multiple degrees of freedom coupling driving - Google Patents
Mechanical full electric servo numerical control bender based on multiple degrees of freedom coupling driving Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0227—Length adjustment of the die
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- Bending Of Plates, Rods, And Pipes (AREA)
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Abstract
本发明公开了一种基于多自由度耦合驱动的机械式全电伺服数控折弯机,包括机架、与机架固连用于折弯的下模、可沿机架上下运动的滑块以及与滑块固连、配合下模折弯的上模,所述滑块上连接有用于驱动滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构,其中第二驱动机构左右对称设置。本发明适合大吨位、且具有重载、高精度、低能耗、驱动电机功率小、功率利用率高、速度快和制造成本低等优点,同时利用连杆机构的非线性运动特性和特定位置的自锁特性以及杠杆原理或利用螺纹副传动的自锁特性。
The invention discloses a mechanical all-electric servo numerical control bending machine based on multi-degree-of-freedom coupling drive, which includes a frame, a lower mold fixedly connected to the frame for bending, a slider that can move up and down along the frame, and a The slider is fixedly connected and matched with the lower mold to bend the upper mold. The slider is connected with a first drive mechanism and a second drive mechanism for driving the slider to achieve different speeds and stroke ranges, wherein the second drive mechanism is symmetrically arranged left and right . The invention is suitable for large tonnage, and has the advantages of heavy load, high precision, low energy consumption, small drive motor power, high power utilization rate, fast speed and low manufacturing cost. Self-locking characteristics and leverage principle or self-locking characteristics using threaded auxiliary transmission.
Description
技术领域technical field
本发明涉及板材折弯机,尤其涉及一种基于多自由度耦合驱动的机械式全电伺服数控折弯机。The invention relates to a plate bending machine, in particular to a mechanical all-electric servo numerical control bending machine based on multi-degree-of-freedom coupling drive.
背景技术Background technique
数控折弯机是金属板材加工领域最重要、最基础的设备,节能、环保、高速、高精、数字化和智能化是未来的发展趋势。数控折弯机的驱动方式有液压驱动和机械电伺服驱动,目前主要以液压驱动方式为主,但机械电伺服是未来的发展趋势。CNC bending machine is the most important and basic equipment in the field of sheet metal processing. Energy saving, environmental protection, high speed, high precision, digitization and intelligence are the future development trends. The driving methods of CNC bending machines include hydraulic drive and mechanical electric servo drive. At present, hydraulic drive is the main method, but mechanical electric servo is the future development trend.
液压驱动的优点是大吨位,易于实现大幅面、厚板的折弯加工;液压驱动的缺点有以下几个:1、噪声大、能耗高、液压油渗漏和污染环境;2、成本较高,因为液压油缸、阀组、液压泵等高精密零件成本较高,其中阀组,液压泵部件的高端市场几乎完全依赖于进口,成本高;3、精度不高,液压系统位置精度控制存在先天的劣势,位置可控性差;4、寿命低,元器件磨损,液压油路污染,都容易对液压系统稳定性产生不良影响;5、滑块动作冲击大,不平缓;6、受环境的温度、湿度、灰尘等因素影响较大;7、运动控制复杂。The advantage of hydraulic drive is large tonnage, which is easy to realize the bending processing of large format and thick plates; the disadvantages of hydraulic drive are as follows: 1. Large noise, high energy consumption, hydraulic oil leakage and environmental pollution; 2. High cost High, because the cost of high-precision parts such as hydraulic cylinders, valve groups, and hydraulic pumps is relatively high. Among them, the high-end market of valve groups and hydraulic pump components is almost completely dependent on imports, and the cost is high; 3. The accuracy is not high, and the position accuracy control of the hydraulic system exists. Inherent disadvantages, poor position controllability; 4. Low service life, wear and tear of components, and pollution of hydraulic oil circuits are likely to have adverse effects on the stability of the hydraulic system; 5. The impact of the slider action is large and uneven; Factors such as temperature, humidity, and dust have great influence; 7. Motion control is complicated.
机械电伺服可解决上述液压驱动方式的不足,但由于机械电伺服驱动方式存在技术瓶颈,目前仅仅在小吨位领域应用较多,一般不超过50吨。而目前小吨位的机械全电伺服折弯的驱动方式如图1和图2所示,大多采用重载滚珠丝杠驱动方式,主要有伺服电机a、同步带传动b、滚珠丝杠传动c、滑块d、工作台e等部分组成。其中伺服电机固定于机架上,滚珠丝杠与机架铰接,滑块与机架滑动连接且可沿机架上下方向滑动,工作台固定于机架上。同步带传动由小带轮、同步带、大带轮三个部分组成,起减速、传动的作用。滑块通过滚珠丝杠传动副进行驱动,伺服电机通过同步带带动丝杠旋转,滑块在滚珠丝杠传动副的驱动下实现上下运动。滑块d相对于工作台e上下运动,上模f安装于滑块上,下模g安装于工作台上,即可实现板材h的折弯加工。滑块采用左右两个丝杠对称驱动,一方面载荷大,刚度高,另一方面当上、下模之间出现平行度误差时,可以通过左右两个电机的反向转动实现平行度微调。The electromechanical servo can solve the shortcomings of the above-mentioned hydraulic drive method, but due to the technical bottleneck of the electromechanical servo drive method, it is only widely used in the field of small tonnage, generally no more than 50 tons. At present, the driving mode of mechanical all-electric servo bending with small tonnage is shown in Figure 1 and Figure 2. Most of them adopt the driving mode of heavy-duty ball screw, mainly including servo motor a, synchronous belt drive b, ball screw drive c, Slider d, workbench e and other parts. Wherein the servo motor is fixed on the frame, the ball screw is hinged with the frame, the slide block is slidably connected with the frame and can slide up and down along the frame, and the workbench is fixed on the frame. Synchronous belt transmission consists of three parts: small pulley, timing belt, and large pulley, which play the role of deceleration and transmission. The slider is driven by the ball screw transmission pair, the servo motor drives the screw to rotate through the synchronous belt, and the slider moves up and down under the drive of the ball screw transmission pair. The slider d moves up and down relative to the workbench e, the upper mold f is installed on the slider, and the lower mold g is installed on the workbench, so that the bending process of the plate h can be realized. The slide block is driven symmetrically by two left and right lead screws. On the one hand, the load is large and the rigidity is high. On the other hand, when there is a parallelism error between the upper and lower molds, the parallelism can be fine-tuned by the reverse rotation of the left and right two motors.
上述采用滚珠丝杠驱动的机械全电伺服折弯机,优点为结构简单、机械传动效率高、速度快、精度高、同时有效克服了液压传动的诸多问题;缺点有以下几点:1、成本高,高精度、重载滚珠丝杠基本依赖于进口,价格昂贵;2、对机床的加工制造精度高;3、仅适合小吨位折弯机;4、功率利用率低,所需驱动电机功率大,成本高;5、丝杠易磨损,损坏。The above-mentioned mechanical all-electric servo bending machine driven by a ball screw has the advantages of simple structure, high mechanical transmission efficiency, fast speed, high precision, and effectively overcomes many problems of hydraulic transmission; the disadvantages are as follows: 1. Cost High, high-precision, heavy-duty ball screws are basically dependent on imports, and the price is expensive; 2. The processing and manufacturing precision of the machine tool is high; 3. It is only suitable for small-tonnage bending machines; 4. The power utilization rate is low, and the required drive motor power Large size and high cost; 5. Lead screw is easy to wear and damage.
其中功率利用率,伺服电机在实际使用过程中所消耗的功率由负载决定,可以将实际使用过程中消耗的功率与电机所能达到的最大功率指标(或者额定功率)之间的比值作为功率利用率。一般情况下,折弯机进行板材折弯过程中,先后经历三个动作阶段:1、快下阶段,滑块从上死点向下运动,直至上模接触到板材,此阶段速度很快,负载很小;一般速度在150mm/s~200mm/s的范围内,负载基本就是克服滑块的重力,滑块重力一般不超过折弯机公称折弯力的1/50,因此负载很小;该阶段是典型的高速、低负载;2、工进阶段,折弯机折弯板材,是典型的低速、大负载阶段,速度大约在20mm/s左右,约为快下速度的1/10;3、返程阶段,板材折弯完成后,滑块向上运行,回至上死点,其速度和载荷与快下阶段相同,高速、低负载。Among them, the power utilization rate, the power consumed by the servo motor in the actual use process is determined by the load, and the ratio between the power consumed in the actual use process and the maximum power index (or rated power) that the motor can achieve can be used as the power utilization Rate. Under normal circumstances, during the bending process of the plate, the bending machine has experienced three action stages: 1. The fast down stage, the slider moves downward from the top dead center until the upper die touches the plate. This stage is very fast. The load is very small; the general speed is in the range of 150mm/s to 200mm/s, the load is basically to overcome the gravity of the slider, and the gravity of the slider generally does not exceed 1/50 of the nominal bending force of the bending machine, so the load is very small; This stage is a typical high-speed, low-load stage; 2. In the stage of work progress, the bending machine bends the plate, which is a typical low-speed, heavy-load stage. The speed is about 20mm/s, which is about 1/10 of the fast-down speed; 3. In the return stage, after the bending of the plate is completed, the slider moves upwards and returns to the top dead center. Its speed and load are the same as those in the fast down stage, with high speed and low load.
由上述可知,折弯机的工况是典型的变速、变载荷工况。由于滚珠丝杠传动的传动比固定,在快下阶段伺服电机达到了最高转速nmax,但是峰值扭矩Mmax远未达到,根据经验数据,一般仅为峰值扭矩的1/50,可以直接将负载等同于电机的输出扭矩,那么相当于快下阶段电机所需要消耗的功率为:而在工进阶段,电机达到了峰值扭矩Mmax,但是根据经验数据此时电机的转速仅为最高转速nmax的1/10,主要是考虑安全因素,折弯机的工进速度通常较低,此阶段电机所需的功率: It can be seen from the above that the working condition of the bending machine is a typical variable speed and variable load condition. Due to the fixed transmission ratio of the ball screw drive, the servo motor reaches the maximum speed n max in the fast lower stage, but the peak torque M max is far from reaching. According to empirical data, it is generally only 1/50 of the peak torque, and the load can be directly Equivalent to the output torque of the motor, then the power consumed by the motor in the next stage is equivalent to: In the working stage, the motor reaches the peak torque M max , but according to empirical data, the motor speed is only 1/10 of the maximum speed n max at this time, mainly because of safety factors, and the working speed of the bending machine is usually low , the power required by the motor at this stage:
上述可知,驱动系统既要在快下和回程阶段满足最高转速要求,而同时在工进阶段需要满足峰值扭矩的要求;那么在传动比固定的前提下,峰值功率:Pmax=nmax×Mmax。既所需的驱动电机功率很大,即便在实际使用过程中,电机并未用到最高的峰值功率,造成电机的功率并未被完全应用,即功率利用率低。以目前市场上常见的35吨机械电伺服折弯机为例,其快下速度和返程速度一般为200mm/s,公称折弯力为350kN,为同时满足最高速度和最大折弯力的要求,通常需要采用2个7.5kW伺服电机,目前市场的常规配置,而实际工作过程中,两个伺服电机实际消耗的功率大致在1kw~2kW左右,功率的利用率很低。It can be seen from the above that the drive system must not only meet the maximum speed requirements in the fast down and return stages, but also meet the peak torque requirements in the working stage; then under the premise of a fixed transmission ratio, the peak power: P max = n max × M max . The required drive motor power is very large, even in the actual use process, the motor does not use the highest peak power, resulting in the power of the motor is not fully used, that is, the power utilization rate is low. Taking the common 35-ton electromechanical servo bending machine currently on the market as an example, its fast down speed and return speed are generally 200mm/s, and its nominal bending force is 350kN. In order to meet the requirements of the highest speed and maximum bending force at the same time, Usually need to use two 7.5kW servo motors, the conventional configuration in the current market, but in the actual work process, the actual power consumed by the two servo motors is about 1kw ~ 2kW, and the power utilization rate is very low.
因此,亟待解决上述问题。Therefore, urgently need to solve the above-mentioned problem.
发明内容Contents of the invention
发明目的:本发明的目的是提供一种适合大吨位、且具有重载、高精度、低能耗、驱动电机功率小、功率利用率高、速度快和制造成本低等优点,同时利用连杆机构的非线性运动特性和特定位置的自锁特性或利用螺纹副传动的自锁特性的基于多自由度耦合驱动的机械式全电伺服数控折弯机。Purpose of the invention: the purpose of the present invention is to provide a kind of suitable for large tonnage, and has the advantages of heavy load, high precision, low energy consumption, small drive motor power, high power utilization rate, fast speed and low manufacturing cost, etc. The nonlinear motion characteristics and the self-locking characteristics of specific positions or the self-locking characteristics of the screw pair transmission are based on the mechanical all-electric servo CNC bending machine driven by multi-degree-of-freedom coupling.
技术方案:为实现以上目的,本发明公开了一种基于多自由度耦合驱动的机械式全电伺服数控折弯机,包括机架、与机架固连用于折弯的下模、可沿机架上下运动的滑块以及与滑块固连、配合下模折弯的上模,所述滑块上连接有用于驱动滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构,其中第二驱动机构左右对称设置。Technical solution: In order to achieve the above objectives, the present invention discloses a mechanical all-electric servo numerical control bending machine based on multi-degree-of-freedom coupling drive, including a frame, a lower mold fixedly connected to the frame for bending, and a The slider that moves up and down on the frame and the upper mold that is fixedly connected with the slider and cooperates with the lower mold to bend, the slider is connected with a first drive mechanism and a second drive mechanism for driving the slider to achieve different speeds and stroke ranges, Wherein the second drive mechanism is symmetrically arranged left and right.
其中,所述第一驱动机构包括位于机架上的第一动力组件、由第一动力组件驱动的2个对称设置的第一偏心轮、与第一偏心轮相连接的第一拉杆以及一端与滑块相铰接、中部与第一拉杆相铰接的主梁;第一动力组件输出动力驱动第一偏心轮转动,通过第一拉杆和主梁带动滑块上下运动;所述第二驱动机构包括位于机架上的第二驱动电机、由第二驱动电机驱动的第二偏心轮,以及与第二偏心轮相连接的第二拉杆,且第二拉杆与主梁的另一端相铰接;第二驱动电机输出动力驱动第二偏心轮转动,通过第二拉杆和主梁带动滑块上下运动。Wherein, the first drive mechanism includes a first power assembly located on the frame, two symmetrically arranged first eccentric wheels driven by the first power assembly, a first pull rod connected to the first eccentric wheel, and a first pull rod connected to the The slider is hinged, and the middle part is hinged with the first pull rod; the first power assembly outputs power to drive the first eccentric wheel to rotate, and the slider moves up and down through the first pull rod and the main beam; the second drive mechanism includes a The second drive motor on the frame, the second eccentric wheel driven by the second drive motor, and the second pull rod connected with the second eccentric wheel, and the second pull rod is hinged with the other end of the main beam; the second drive The output power of the motor drives the rotation of the second eccentric wheel, and drives the slider to move up and down through the second pull rod and the main beam.
优选的,所述第一驱动机构包括位于机架上的第一动力组件、由第一动力组件驱动的2个对称设置的第一偏心轮、与第一偏心轮相连接的第一拉杆以及中部与第一拉杆相铰接、一端通过第三拉杆与滑块相铰接的主梁;第一动力组件输出动力驱动第一偏心轮转动,通过第一拉杆、主梁和第三拉杆带动滑块上下运动;所述第二驱动机构包括位于机架上的第二驱动电机和由第二驱动电机驱动的第二偏心轮,该第二偏心轮与主梁的另一端相铰接;第二驱动电机输出动力驱动第二偏心轮转动,通过主梁和第三拉杆带动滑块上下运动。Preferably, the first drive mechanism includes a first power assembly located on the frame, two symmetrically arranged first eccentric wheels driven by the first power assembly, a first pull rod connected to the first eccentric wheel, and a central The main beam is hinged with the first tie rod, and one end is hinged with the slider through the third tie rod; the output power of the first power assembly drives the first eccentric wheel to rotate, and the slider moves up and down through the first tie rod, the main beam and the third tie rod ; The second drive mechanism includes a second drive motor on the frame and a second eccentric wheel driven by the second drive motor, the second eccentric wheel is hinged with the other end of the main beam; the second drive motor output power Drive the second eccentric wheel to rotate, and drive the slider to move up and down through the main beam and the third tie rod.
再者,所述第一驱动机构左右对称设置,该第一驱动机构包括第一动力组件、由第一动力组件驱动的螺母、与螺母螺纹配合的螺杆、套设在螺母外壁上与螺母铰接的支架以及中部与支架相铰接、一端通过第三拉杆与滑块相铰接的主梁;驱动电机输出动力驱动螺母转动,通过螺纹副传动带动螺杆运动,通过主梁和第三拉杆带动滑块上下运动;所述第二驱动机构包括位于机架上的第二驱动电机和由第二驱动电机驱动的第二偏心轮,该第二偏心轮与主梁的另一端相铰接;第二驱动电机输出动力驱动第二偏心轮转动,通过主梁和第三拉杆带动滑块上下运动。Furthermore, the first driving mechanism is arranged symmetrically from left to right, and the first driving mechanism includes a first power assembly, a nut driven by the first power assembly, a screw threaded with the nut, and a screw that is sleeved on the outer wall of the nut and hinged with the nut. The bracket and the main beam whose middle part is hinged with the bracket and one end is hinged with the slider through the third tie rod; the drive motor outputs power to drive the nut to rotate, and the screw is driven by the threaded auxiliary drive, and the slider moves up and down through the main beam and the third tie rod ; The second drive mechanism includes a second drive motor on the frame and a second eccentric wheel driven by the second drive motor, the second eccentric wheel is hinged with the other end of the main beam; the second drive motor output power Drive the second eccentric wheel to rotate, and drive the slider to move up and down through the main beam and the third tie rod.
进一步,所述第一动力组件包括位于机架上的第一驱动电机以及与第一驱动电机输出轴通过带传动连接的同步轴,该同步轴的两轴端固连有第一偏心轮。Furthermore, the first power assembly includes a first drive motor on the frame and a synchronous shaft connected to the output shaft of the first drive motor through a belt drive, and the first eccentric wheel is fixedly connected to two shaft ends of the synchronous shaft.
优选的,所述第一拉杆和/或第二拉杆为长度可调节的连杆结构,该连杆结构包括支座、位于支座内且两轴端与支座相铰接的蜗杆、位于支座内与蜗杆相啮合的蜗轮以及通过螺纹连接穿设在蜗轮上的上螺杆和下螺杆,且上、下螺杆均穿出支座;蜗杆的一轴端连接有电机,电机启动,驱动蜗轮蜗杆传动,从而带动上螺杆和下螺杆沿蜗轮上下移动实现长度可调;所述蜗轮内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等;所述上螺杆和下螺杆的外柱面设有两个相互对称的平面,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔。Preferably, the first pull rod and/or the second pull rod is a link structure with adjustable length, and the link structure includes a support, a worm located in the support with two shaft ends hinged to the support, and a worm located in the support. The worm wheel meshing with the worm and the upper screw and the lower screw threaded on the worm wheel through threaded connection, and both the upper and lower screws pass through the support; one shaft end of the worm is connected to a motor, and the motor starts to drive the worm gear. , so as to drive the upper screw and the lower screw to move up and down along the worm wheel to realize the adjustable length; the worm wheel is provided with an upper thread matched with the upper screw and a lower thread matched with the lower screw, and the thread pitch of the upper thread and the lower thread are different. etc.; the outer cylindrical surfaces of the upper screw and the lower screw are provided with two mutually symmetrical planes, and a through hole matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support.
再者,所述第一拉杆和/或第三拉杆为长度可调节的连杆结构,该连杆结构包括支座、位于支座内且两轴端与支座相铰接的蜗杆、位于支座内与蜗杆相啮合的蜗轮以及通过螺纹连接穿设在蜗轮上的上螺杆和下螺杆,且上、下螺杆均穿出支座;蜗杆的一轴端连接有电机,电机启动,驱动蜗轮蜗杆传动,从而带动上螺杆和下螺杆沿蜗轮上下移动实现长度可调;所述蜗轮内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等;所述上螺杆和下螺杆的外柱面设有两个相互对称的平面,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔。Furthermore, the first pull rod and/or the third pull rod is a link structure with adjustable length, and the link structure includes a support, a worm located in the support and whose two shaft ends are hinged to the support, and a worm located in the support. The worm wheel meshing with the worm and the upper screw and the lower screw threaded on the worm wheel through threaded connection, and both the upper and lower screws pass through the support; one shaft end of the worm is connected to a motor, and the motor starts to drive the worm gear. , so as to drive the upper screw and the lower screw to move up and down along the worm wheel to realize the adjustable length; the worm wheel is provided with an upper thread matched with the upper screw and a lower thread matched with the lower screw, and the thread pitch of the upper thread and the lower thread are different. etc.; the outer cylindrical surfaces of the upper screw and the lower screw are provided with two mutually symmetrical planes, and a through hole matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support.
进一步,所述第三拉杆为长度可调节的连杆结构,该连杆结构包括支座、位于支座内且两轴端与支座相铰接的蜗杆、位于支座内与蜗杆相啮合的蜗轮以及通过螺纹连接穿设在蜗轮上的上螺杆和下螺杆,且上、下螺杆均穿出支座;蜗杆的一轴端连接有电机,电机启动,驱动蜗轮蜗杆传动,从而带动上螺杆和下螺杆沿蜗轮上下移动实现长度可调;所述蜗轮内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等;所述上螺杆和下螺杆的外柱面设有两个相互对称的平面,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔。Further, the third pull rod is a connecting rod structure with adjustable length, and the connecting rod structure includes a support, a worm located in the support and whose two shaft ends are hinged to the support, a worm gear located in the support and engaged with the worm And the upper screw and the lower screw on the worm wheel are threaded, and the upper and lower screws pass through the support; one shaft end of the worm is connected to a motor, and the motor starts to drive the worm gear to drive the upper screw and the lower screw. The screw moves up and down along the worm wheel to achieve adjustable length; the worm wheel is provided with an upper thread matched with the upper screw and a lower thread matched with the lower screw, and the thread pitches of the upper thread and the lower thread are not equal; the upper screw and The outer cylindrical surface of the lower screw rod is provided with two mutually symmetrical planes, and a through hole matching with the upper and lower screw rods to form a moving pair is opened at the corresponding position of the support.
再者,所述第一偏心轮的偏心距大于第二偏心轮的偏心距,第一驱动机构带动滑块实现高速、轻载、非工作行程运动时第二驱动机构处于自锁状态,第二驱动机构带动滑块实现低速、重载、工进行程运动时第一驱动机构处于自锁装置;或第一偏心轮的偏心距小于第二偏心轮的偏心距,第一驱动机构带动滑块实现低速、重载、工进行程运动时第二驱动机构处于自锁装置,第二驱动机构带动滑块实现高速、轻载、非工作行程运动时第一驱动机构处于自锁装置。Furthermore, the eccentricity of the first eccentric wheel is greater than the eccentricity of the second eccentric wheel, and the second driving mechanism is in a self-locking state when the first driving mechanism drives the slider to realize high-speed, light-load, and non-working stroke movement. When the driving mechanism drives the slider to realize low-speed, heavy-load, and process movement, the first driving mechanism is in the self-locking device; or the eccentricity of the first eccentric wheel is smaller than the eccentricity of the second eccentric wheel, the first driving mechanism drives the slider to realize The second driving mechanism is in the self-locking device during low-speed, heavy-load, and working-stroke movement, and the first driving mechanism is in the self-locking device when the second driving mechanism drives the slider to realize high-speed, light-load, and non-working stroke movement.
优选的,所述螺杆的运动行程大于第二偏心轮的运动行程,第一驱动机构带动滑块实现高速、轻载、非工作行程运动,第二驱动机构带动滑块实现低速、重载、工进行程运动;或螺杆的运动行程小于第二偏心轮的运动行程,第一驱动机构带动滑块实现低速、重载、工进行程运动,第二驱动机构带动滑块实现高速、轻载、非工作行程运动。Preferably, the movement stroke of the screw is greater than the movement stroke of the second eccentric wheel, the first driving mechanism drives the slider to realize high-speed, light-load, and non-working stroke movement, and the second driving mechanism drives the slider to realize low-speed, heavy-load, and working strokes. stroke movement; or the movement stroke of the screw is less than the movement stroke of the second eccentric wheel, the first drive mechanism drives the slider to realize low speed, heavy load, and process movement, and the second drive mechanism drives the slider to realize high speed, light load, non-stop Work stroke movement.
有益效果:与现有技术相比,本发明具有以下显著优点:Beneficial effects: compared with the prior art, the present invention has the following significant advantages:
(1)、本发明充分利用连杆机构的非线性运动特性和特定位置的自锁特性或螺纹副传动的自锁特性,根据数控折弯机的实际工况特点,采用两个驱动机构实现折弯机的快下、工进和返程动作;其中用快速、低负载、大行程的驱动机构实现快下和回程动作;采用慢速、小行程、重负载的驱动机构实现工进折弯,有效提高了性能,降低成本,实现高速重载,对推动数控折弯机由传统的液压驱动方式向机械电伺服驱动方式发展具有重要意义。(1), the present invention makes full use of the nonlinear motion characteristics of the connecting rod mechanism and the self-locking characteristics of specific positions or the self-locking characteristics of the screw pair transmission, and according to the actual working conditions of the CNC bending machine, two driving mechanisms are used to realize bending Bending machine's fast down, work forward and return actions; among them, the fast down and return actions are realized by the fast, low load, and large stroke driving mechanism; the work forward bending is realized by the slow speed, small stroke, and heavy load drive mechanism, which is effective Improve performance, reduce cost, and realize high-speed and heavy load, which is of great significance to promote the development of CNC bending machine from traditional hydraulic drive mode to mechanical electric servo drive mode.
(2)、本发明中因连杆机构的非线性运动特性,在驱动电机匀速转动情况下,连杆机构在其上、下死点位置的速度较低,而在中间位置速度较高、动作平缓、无冲击。(2) In the present invention, due to the nonlinear motion characteristics of the connecting rod mechanism, under the condition that the driving motor rotates at a constant speed, the speed of the connecting rod mechanism at its upper and lower dead center positions is relatively low, while at the intermediate position, the speed is relatively high and the movement Gentle, no impact.
(3)、本发明中采用快速大行程驱动机构实现快下和返程动作,采用慢速小行程且兼具更大增力效果的驱动机构实现工进动作,两个驱动机构,配合动作,可大幅提升伺服电机的功率利用率,从而实现重载大吨位折弯机,克服行业内的技术瓶颈;(3) In the present invention, a fast and large-stroke drive mechanism is adopted to realize fast down and return actions, and a drive mechanism with a slow and small stroke and a greater force-increasing effect is used to realize the work-in-progress action. The two drive mechanisms can cooperate to move The power utilization rate of the servo motor is greatly improved, so as to realize the heavy-duty large-tonnage bending machine and overcome the technical bottleneck in the industry;
(4)、本发明因大幅提升伺服电机的功率利用率,同吨位的折弯机可采用更小的驱动电机,无需价格昂贵的重载、高精滚珠丝杠,改用普通的曲柄和连杆等零件,有效地降低了制作成本,且免维护、可靠性高;(4), because the present invention greatly improves the power utilization rate of the servo motor, the bending machine of the same tonnage can use a smaller drive motor, without the need for expensive heavy-duty, high-precision ball screws, and instead use ordinary cranks and connecting rods. Rods and other parts, effectively reducing the production cost, and maintenance-free, high reliability;
(5)、本发明可根据不同的工艺需求,分别驱动第一驱动机构和第二驱动机构,两者配合动作,实现多种加工模式,组合灵活;(5), the present invention can respectively drive the first drive mechanism and the second drive mechanism according to different process requirements, and the two cooperate to realize various processing modes and flexible combinations;
(6)、本发明的第一连杆、第二连杆和第三连杆可设置为长度可调节的连杆结构,当更换不同模具时,可通过调整连杆长度实现调整上、下滑块的间距,适应范围大且调整精度高;(6) The first connecting rod, the second connecting rod and the third connecting rod of the present invention can be set as a connecting rod structure with adjustable length. When changing different molds, the length of the connecting rod can be adjusted to adjust the up and down Block spacing, large adaptability and high adjustment accuracy;
(7)、本发明中利用2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右侧不平行,可实现带锥度的折弯。(7) In the present invention, two symmetrically arranged second driving motors are used to operate asynchronously to adjust the parallelism deviation of the upper mold and the lower mold, so that the left and right sides of the lower slider are not parallel, and the bending with a taper can be realized.
附图说明Description of drawings
图1为现有技术中折弯机的结构示意图;Fig. 1 is the structural representation of bending machine in the prior art;
图2为现有技术中板材折弯示意图;Fig. 2 is a schematic diagram of plate bending in the prior art;
图3为本发明中实施例1的原理示意图;Fig. 3 is the schematic diagram of the principle of embodiment 1 in the present invention;
图4为本发明中实施例1的结构示意图一;Fig. 4 is a structural schematic diagram 1 of Embodiment 1 in the present invention;
图5为本发明中实施例1的结构示意图二;Fig. 5 is the structural schematic diagram II of embodiment 1 in the present invention;
图6为本发明中实施例1的局部剖视图;Figure 6 is a partial sectional view of Embodiment 1 of the present invention;
图7为本发明中连杆结构的结构示意图;Fig. 7 is the structural representation of connecting rod structure in the present invention;
图8为本发明连杆结构中蜗轮蜗杆的连接示意图;Fig. 8 is a schematic diagram of the connection of the worm gear in the connecting rod structure of the present invention;
图9为本发明连杆结构中蜗轮、上螺杆和下螺杆的连接示意图;Fig. 9 is a connection schematic diagram of the worm gear, the upper screw and the lower screw in the connecting rod structure of the present invention;
图10为本发明连杆结构中上螺杆和下螺杆的端面示意图;Fig. 10 is a schematic diagram of the end faces of the upper screw and the lower screw in the connecting rod structure of the present invention;
图11(a)~11(c)为本发明实施例1中快下阶段的运动示意图;Figures 11(a) to 11(c) are schematic diagrams of the movement in the fast down stage in Embodiment 1 of the present invention;
图12(a)~12(b)为本发明实施例1中工进阶段的运动示意图;Figures 12(a) to 12(b) are schematic diagrams of the movement of the working stage in Embodiment 1 of the present invention;
图13为本发明中连杆机构的非线性运动特性示意图;Fig. 13 is a schematic diagram of nonlinear motion characteristics of the linkage mechanism in the present invention;
图14为本发明中实施例3的原理示意图;Figure 14 is a schematic diagram of the principle of Embodiment 3 of the present invention;
图15为本发明中实施例3的结构示意图一;Figure 15 is a schematic structural diagram of Embodiment 3 of the present invention;
图16为本发明中实施例3的结构示意图二;Fig. 16 is a structural schematic diagram II of Embodiment 3 of the present invention;
图17为本发明中实施例3的局部剖视图;Figure 17 is a partial sectional view of Embodiment 3 of the present invention;
图18(a)~18(c)为本发明实施例3中快下阶段的运动示意图;Figures 18(a) to 18(c) are schematic diagrams of the movement in the fast-down stage in Embodiment 3 of the present invention;
图19为本发明实施例3中工进阶段的运动示意图;Fig. 19 is a schematic diagram of the movement of the working stage in Embodiment 3 of the present invention;
图20为本发明中实施例5的原理示意图;Figure 20 is a schematic diagram of the principle of Embodiment 5 of the present invention;
图21为本发明中实施例5的结构示意图一;Figure 21 is a schematic structural diagram of Embodiment 5 of the present invention;
图22为本发明中实施例5的结构示意图二;Fig. 22 is a structural schematic diagram II of Embodiment 5 of the present invention;
图23为本发明中实施例5的局部剖视图;Figure 23 is a partial sectional view of Embodiment 5 of the present invention;
图24为本发明中实施例5的间隙消除机构的结构示意图;Fig. 24 is a schematic structural view of the gap elimination mechanism in Embodiment 5 of the present invention;
图25为本发明中实施例5的间隙消除机构的剖面示意图;Fig. 25 is a schematic cross-sectional view of the gap elimination mechanism in Embodiment 5 of the present invention;
图26为本发明中实施例5的螺母锥度示意图;Figure 26 is a schematic diagram of the nut taper of Embodiment 5 of the present invention;
图27为本发明中实施例5的螺母上沟槽示意图;Fig. 27 is a schematic diagram of the groove on the nut in Example 5 of the present invention;
图28(a)~28(b)为本发明实施例5中快下阶段的运动示意图;Figures 28(a) to 28(b) are schematic diagrams of the movement in the fast-down stage in Embodiment 5 of the present invention;
图29为本发明实施例5中工进阶段的运动示意图;Fig. 29 is a schematic diagram of the movement of the working stage in Embodiment 5 of the present invention;
具体实施方式Detailed ways
下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings.
实施例1Example 1
如图3所示,本发明一种基于多自由度耦合驱动的机械式全电伺服数控折弯机,包括机架1、下模2、滑块3和下模4。滑块3可沿机架1上下运动,滑块3上左右对称设置有用于导向滑动的导向槽24,机架1上相对应位置设有插入导向槽24可沿导向槽24上下滑动的导向块25。上模4固定设置在滑块3上,下模2固定设置在机架1上,上模4和下模2相互配合实现折弯。As shown in FIG. 3 , a mechanical all-electric servo numerical control bending machine based on multi-degree-of-freedom coupling drive of the present invention includes a frame 1 , a lower die 2 , a slider 3 and a lower die 4 . The slide block 3 can move up and down along the frame 1, and the slide block 3 is left and right symmetrically provided with a guide groove 24 for guiding sliding, and the corresponding position on the frame 1 is provided with a guide block inserted into the guide groove 24, which can slide up and down along the guide groove 24 25. The upper die 4 is fixedly arranged on the slider 3, the lower die 2 is fixedly arranged on the frame 1, and the upper die 4 and the lower die 2 cooperate with each other to realize bending.
如图4和图5所示,滑块3上连接有用于驱动滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构。第一驱动机构包括第一动力组件、第一偏心轮5、第一拉杆6和主梁7,2个第一偏心轮5左右对称设置,由同一个第一动力组件驱动,每一第一偏心轮5上转动副连接有第一拉杆6,主梁7的一端与滑块3相铰接,主梁的中部与第一拉杆相铰接。其中第一动力组件包括位于机架上的第一驱动电机14以及与第一驱动电机输出轴通过带传动连接的同步轴15,该同步轴15的两轴端固连有第一偏心轮5。同步轴15两端与机架相铰接,带传动包括与第一驱动电机14输出轴相连接的主动轮、设于同步轴15上的从动轮以及绕设在主动轮和从动轮上实现传动的同步带。第一驱动电机14启动,通过带传动驱动同步轴15转动,同时带动同轴设置的左右两侧的第一偏心轮5转动,通过第一拉杆6和主梁7带动滑块3沿着机架上下运动。As shown in FIG. 4 and FIG. 5 , the slider 3 is connected with a first driving mechanism and a second driving mechanism for driving the slider to achieve different speeds and stroke ranges. The first driving mechanism includes a first power assembly, a first eccentric wheel 5, a first pull rod 6 and a main beam 7, and two first eccentric wheels 5 are symmetrically arranged on the left and right, driven by the same first power assembly, each first eccentric The rotating pair on the wheel 5 is connected with the first pull rod 6, one end of the main beam 7 is hinged with the slide block 3, and the middle part of the main beam is hinged with the first pull rod. The first power assembly includes a first drive motor 14 on the frame and a synchronous shaft 15 connected to the output shaft of the first drive motor through a belt transmission, and the first eccentric wheel 5 is fixedly connected to two shaft ends of the synchronous shaft 15 . The two ends of the synchronous shaft 15 are hinged with the frame, and the belt transmission includes a driving wheel connected to the output shaft of the first drive motor 14, a driven wheel arranged on the synchronous shaft 15, and a belt that is wound around the driving wheel and the driven wheel to realize transmission. timing belt. The first driving motor 14 starts, drives the synchronous shaft 15 to rotate through the belt transmission, and drives the first eccentric wheels 5 on the left and right sides coaxially arranged to rotate at the same time, drives the slider 3 to move along the frame through the first pull rod 6 and the main beam 7 Move up and down.
如图4和图6所示,本发明的第二驱动机构左右对称设置,第二驱动机构包括第二驱动电机8、第二偏心轮9和第二拉杆10,第二驱动电机8设置在机架上,其输出轴上连接有第二偏心轮9,并带动第二偏心轮9转动。第二偏心轮9与第二拉杆10的一端相铰接,第二拉杆10的另一端与主梁的一端相铰接。第二驱动电机8输出动力驱动第二偏心轮9转动,通过第二拉杆10和主梁7带动滑块3沿着机架上下运动。本发明中可利用2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右侧不平行,可实现带锥度的折弯。As shown in Fig. 4 and Fig. 6, the second driving mechanism of the present invention is symmetrically arranged left and right, and the second driving mechanism includes a second driving motor 8, a second eccentric wheel 9 and a second pull rod 10, and the second driving motor 8 is arranged on the machine. On the frame, the output shaft is connected with the second eccentric wheel 9, and drives the second eccentric wheel 9 to rotate. The second eccentric wheel 9 is hinged to one end of the second tie rod 10, and the other end of the second tie rod 10 is hinged to one end of the main beam. The second driving motor 8 outputs power to drive the second eccentric wheel 9 to rotate, and the second pull rod 10 and the main beam 7 drive the slider 3 to move up and down along the frame. In the present invention, two symmetrically arranged second drive motors can be used to operate asynchronously to adjust the parallelism deviation of the upper mold and the lower mold, so that the left and right sides of the lower slider are not parallel, and the bending with taper can be realized.
如图7、图8和图9所示,本发明的第一拉杆6和/或第二拉杆10为长度可调节的连杆结构,该连杆结构包括支座16、蜗杆17、蜗轮18、上螺杆19、下螺杆20和电机21。电机21与蜗杆17的一轴端固定连接,用于驱动蜗杆17旋转。蜗杆17位于支座16内、且两轴端与支座16相铰接,蜗轮18位于支座16内,与蜗杆相啮合构成蜗轮蜗杆传动副。蜗轮18内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等。上螺杆19和下螺杆20通过螺纹连接穿设在蜗轮18上,且上、下螺杆均穿出支座16,伸出的上螺杆19和下螺杆20用于铰接其他零部件。电机21启动,驱动蜗轮蜗杆传动,从而带动上螺杆19和下螺杆20沿蜗轮上下移动实现连杆结构长度可调。上螺纹的螺距为P1,下螺纹的螺距为P2,蜗轮旋转一周,连杆结构可实现的长度调整量Δ=P1-P2,有效提高了连杆的调整精度。如图10所示,上螺杆19和下螺杆20的外柱面设有两个相互对称的平面22,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔23,该通孔23上与平面22相配合导向的面亦为平面,与螺纹面相配合的面可为螺纹面,亦可选用其他可具有导向作用的面。As shown in Fig. 7, Fig. 8 and Fig. 9, the first pull rod 6 and/or the second pull rod 10 of the present invention is a link structure with adjustable length, and the link structure includes a support 16, a worm 17, a worm wheel 18, Upper screw rod 19, lower screw rod 20 and motor 21. The motor 21 is fixedly connected to one shaft end of the worm 17 for driving the worm 17 to rotate. The worm 17 is located in the support 16, and its two shaft ends are hinged with the support 16. The worm wheel 18 is located in the support 16 and meshes with the worm to form a worm gear transmission pair. The worm wheel 18 is provided with an upper thread matched with the upper screw rod and a lower thread matched with the lower screw rod, and the thread pitches of the upper thread and the lower thread are unequal. The upper screw rod 19 and the lower screw rod 20 are threaded on the worm wheel 18, and the upper and lower screw rods pass through the support 16, and the stretched upper screw rod 19 and the lower screw rod 20 are used to hinge other parts. The motor 21 starts to drive the worm gear to drive the upper screw 19 and the lower screw 20 to move up and down along the worm gear to realize the adjustable length of the connecting rod structure. The pitch of the upper thread is P1, the pitch of the lower thread is P2, and the worm wheel rotates once, the length adjustment Δ=P1-P2 that can be realized by the connecting rod structure effectively improves the adjustment accuracy of the connecting rod. As shown in Figure 10, the outer cylindrical surfaces of the upper screw 19 and the lower screw 20 are provided with two mutually symmetrical planes 22, and a through hole 23 matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support. , the surface that cooperates with the plane 22 on the through hole 23 is also a plane, and the surface that cooperates with the threaded surface can be a threaded surface, and other surfaces that can have a guiding effect can also be selected for use.
本发明中第一偏心轮5的偏心距大于第二偏心轮9的偏心距,第一驱动机构带动滑块实现高速大行程运动,第二驱动机构带动滑块实现低速小行程运动;或第一偏心轮的偏心距小于第二偏心轮的偏心距,第一驱动机构带动滑块实现低速小行程运动,第二驱动机构带动滑块实现高速大行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第一驱动机构带动滑块实现快下和返程阶段,第二驱动机构带动滑块实现工进阶段。如图11(a)所示,滑块3位于上死点,即第一偏心轮5和第一拉杆6共线且重合,第二偏心轮9和第二拉杆10共线但不重合。本发明的快下阶段如图11(b)所示,第一驱动电机14启动,通过带传动驱动同步轴15转动,同时带动同轴设置的左右两侧的第一偏心轮5转动其转速为ω1,通过第一拉杆6和主梁7带动滑块3快速下行;此时第二驱动电机8启动,输出动力驱动第二偏心轮9转动,两个第二偏心轮9的转速为ω2和ω3,实时动态保持第二偏心轮9和第二拉杆10共线但不重合状态,即第二驱动机构处于自锁装置。In the present invention, the eccentricity of the first eccentric wheel 5 is greater than the eccentricity of the second eccentric wheel 9, the first driving mechanism drives the slider to realize high-speed and large-stroke movement, and the second driving mechanism drives the slider to realize low-speed and small-stroke movement; or the first The eccentric distance of the eccentric wheel is smaller than the eccentric distance of the second eccentric wheel, the first driving mechanism drives the slider to realize low-speed and small-stroke movement, and the second driving mechanism drives the slider to realize high-speed and large-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore, the present invention adopts the first drive mechanism to drive the slider to realize the fast-down and return stages, and the second drive mechanism to drive the slider to realize the work-in stage. As shown in FIG. 11( a ), the slider 3 is at the top dead center, that is, the first eccentric 5 and the first tie rod 6 are collinear and coincident, and the second eccentric 9 and the second tie rod 10 are collinear but not coincident. As shown in Figure 11 (b) in the fast down stage of the present invention, the first drive motor 14 starts, drives the synchronous shaft 15 to rotate through the belt drive, and drives the first eccentric wheel 5 on the left and right sides of the coaxial arrangement to rotate at the same time, and its rotating speed is ω1, through the first pull rod 6 and the main beam 7, the slider 3 is driven down quickly; at this time, the second drive motor 8 is started, and the output power drives the second eccentric wheel 9 to rotate, and the speeds of the two second eccentric wheels 9 are ω2 and ω3 , keep the second eccentric wheel 9 and the second pull rod 10 collinear but non-overlapping state dynamically in real time, that is, the second driving mechanism is in the self-locking device.
达到图11(c)所示位置即快下阶段结束,此时滑块3位于下死点,即第一偏心轮5和第一拉杆6共线,但两者不重合,此时第一驱动机构处于自锁位置,即第一驱动电机14仅需要提供很小的驱动扭矩,甚至不提供驱动扭矩,即可承受很大的折弯载荷。在整个快下阶段中,第二偏心轮9和第二拉杆10实时动态保持共线不重合状态。本发明因为第一偏心轮5的偏心距长度大,且第一拉杆与主梁的铰接位置位于主梁的中部,因此可实现快下阶段的快速下行,行程大的效果。本发明充分利用了滑块处于上死点和下死点两个位置时,机构处于自锁位置。如图13所示,另外,连杆机构典型的非线性运动特性,在快下动作开始和结束时,速度低,冲击小。When the position shown in Figure 11(c) is reached, the lower stage is about to end. At this time, the slider 3 is located at the bottom dead center, that is, the first eccentric wheel 5 and the first pull rod 6 are collinear, but the two do not overlap. At this time, the first drive The mechanism is in the self-locking position, that is, the first driving motor 14 only needs to provide a small driving torque, or even does not provide a driving torque, and can bear a large bending load. During the entire fast-down stage, the second eccentric wheel 9 and the second pull rod 10 dynamically maintain a collinear non-coinciding state in real time. Because the eccentric length of the first eccentric wheel 5 is large, and the hinged position of the first pull rod and the main beam is located in the middle of the main beam, the present invention can realize the effect of rapid descending and large stroke in the fast descending stage. The invention makes full use of the fact that the mechanism is in the self-locking position when the slider is in the two positions of the upper dead center and the lower dead center. As shown in Fig. 13, in addition, due to the typical nonlinear motion characteristics of the linkage mechanism, the speed is low and the impact is small at the beginning and end of the fast down action.
如图12(a)所示,在整个工进过程中,第一偏心轮5和第一拉杆6需实时动态保持共线但不重合的状态,第一驱动机构处于自锁状态,以承受很大的折弯载荷;左右两侧对称设置的第二驱动电机8启动,输出动力驱动第二偏心轮9转动,通过第二拉杆10和主梁7带动滑块3慢速下行,大输出力下降,实现工进折弯。当上、下模出现平行度偏差时,左右两侧的第二驱动电机8反向或者同方向不同转速对平行度进行微调,左右两侧的下驱动电机8的转速分别为ω2和ω3。如图12(b)所示,滑块达到下死点,第二偏心轮9和第二拉杆10共线且重合,当待折弯板厚度不同,折弯角度不同时,工进结束也不一定位于下死点,也可位于其他点,折弯过程完成。因为第二偏心轮9的偏心距长度较小,且位于主梁的另一端,利用杠杆原理,因此具有较大的增力效果,且速度慢,满足工况要求。本发明中可将快下阶段和工进阶段进行组合,实现不同的加工模式,依据工况不同采取不同的工作模式,达到轻载快速、重载慢速的效果,提升驱动电机功率利用率。As shown in Figure 12(a), during the entire working process, the first eccentric wheel 5 and the first tie rod 6 need to maintain a collinear but non-overlapping state in real time, and the first driving mechanism is in a self-locking state to withstand a large Large bending load; the second driving motor 8 arranged symmetrically on the left and right sides is started, and the output power drives the second eccentric wheel 9 to rotate, and the second tie rod 10 and the main beam 7 drive the slider 3 down at a slow speed, and the maximum output force drops , to achieve work-in bending. When there is deviation in parallelism between the upper and lower dies, the second drive motors 8 on the left and right sides are fine-tuned in the opposite direction or at different speeds in the same direction, and the speeds of the lower drive motors 8 on the left and right sides are ω2 and ω3 respectively. As shown in Figure 12(b), the slider reaches the bottom dead center, and the second eccentric wheel 9 and the second tie rod 10 are collinear and coincident. It must be located at the bottom dead center, and it can also be located at other points, and the bending process is completed. Because the eccentric length of the second eccentric wheel 9 is relatively small, and it is located at the other end of the main beam, it utilizes the principle of leverage, so it has a large boosting effect, and the speed is slow, which meets the requirements of the working conditions. In the present invention, the fast-down stage and the work-in stage can be combined to realize different processing modes, adopt different working modes according to different working conditions, achieve the effect of light-load fast and heavy-load slow, and improve the power utilization rate of the drive motor.
快速模式:仅采用快下阶段,即当进行薄板折弯时,由于负载小,第二偏心轮9和第二拉杆10实时动态保持共线但不重合状态,仅通过第一驱动机构驱动滑块上下运动即可完成折弯加工,且速度快;Fast mode: Only the fast down stage is used, that is, when the thin plate is bent, due to the small load, the second eccentric wheel 9 and the second tie rod 10 are dynamically kept in line but not coincident in real time, and the slider is only driven by the first driving mechanism The bending process can be completed by moving up and down, and the speed is fast;
重载模式:先快下阶段后工进阶段,即先进行快下动作,再进行工进动作,滑块达到下死点,折弯完成;Heavy-duty mode: first the fast down stage and then the work-in stage, that is, the fast-down action is performed first, and then the work-in action is performed, the slider reaches the bottom dead point, and the bending is completed;
混合模式:快下阶段和工进阶段同时动作Mixed mode: the fast down stage and the work progress stage act at the same time
小开口折弯模式:滑块不完全停留在下死点,仅仅向上动作微小距离,滑块在小行程范围内直线运动进行折弯,该模式仅适合小尺寸、简单的零件进行折弯,效率高。Small opening bending mode: the slider does not stay completely at the bottom dead center, but only moves upward for a small distance, and the slider moves linearly within a small stroke range for bending. This mode is only suitable for bending small-sized and simple parts, with high efficiency .
实施例2Example 2
实施例2的结构与实施例1的结构相同,区别之处在于:第一偏心轮5的偏心距小于第二偏心轮9的偏心距,第一驱动机构带动滑块实现低速小行程运动,第二驱动机构带动滑块实现高速大行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第二驱动机构带动滑块实现快下和返程阶段,第一驱动机构带动滑块实现工进阶段。The structure of embodiment 2 is the same as that of embodiment 1, the difference is that: the eccentricity of the first eccentric wheel 5 is smaller than the eccentricity of the second eccentric wheel 9, the first driving mechanism drives the slider to realize low-speed and small-stroke movement, and the second The second driving mechanism drives the slider to realize high-speed and large-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore the present invention adopts the second drive mechanism to drive the slide block to realize the fast-down and return stages, and the first drive mechanism to drive the slide block to realize the work advance stage.
实施例3Example 3
如图14所示,本发明一种基于多自由度耦合驱动的机械式全电伺服数控折弯机,包括机架1、下模2、滑块3和下模4。滑块3可沿机架1上下运动,滑块3上左右对称设置有用于导向滑动的导向槽24,机架1上相对应位置设有插入导向槽24可沿导向槽24上下滑动的导向块25。上模4固定设置在滑块3上,下模2固定设置在机架1上,上模4和下模2相互配合实现折弯。As shown in FIG. 14 , a mechanical all-electric servo numerical control bending machine based on multi-degree-of-freedom coupling drive of the present invention includes a frame 1 , a lower die 2 , a slider 3 and a lower die 4 . The slide block 3 can move up and down along the frame 1, and the slide block 3 is left and right symmetrically provided with a guide groove 24 for guiding sliding, and the corresponding position on the frame 1 is provided with a guide block inserted into the guide groove 24, which can slide up and down along the guide groove 24 25. The upper die 4 is fixedly arranged on the slider 3, the lower die 2 is fixedly arranged on the frame 1, and the upper die 4 and the lower die 2 cooperate with each other to realize bending.
如图15和图16所示,滑块3上连接有用于驱动滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构。第一驱动机构包括第一动力组件、第一偏心轮5、第一拉杆6、主梁7和第三拉杆11,2个第一偏心轮5左右对称设置,由同一个第一动力组件驱动,每一第一偏心轮5上转动副连接有第一拉杆6,第三拉杆11的一端与滑块3相铰接,另一端与主梁7的一端的相铰接,主梁7的中部与第一拉杆6相铰接。其中第一动力组件包括位于机架上的第一驱动电机14以及与第一驱动电机输出轴通过带传动连接的同步轴15,该同步轴15的两轴端固连有第一偏心轮5。同步轴15两端与机架相铰接,带传动包括与第一驱动电机14输出轴相连接的主动轮、设于同步轴15上的从动轮以及绕设在主动轮和从动轮上实现传动的同步带。第一驱动电机14启动,通过带传动驱动同步轴15转动,同时带动同轴设置的左右两侧的第一偏心轮5转动,通过第一拉杆6、主梁7和第三拉杆11带动滑块3沿着机架上下运动。As shown in FIG. 15 and FIG. 16 , the slider 3 is connected with a first driving mechanism and a second driving mechanism for driving the slider to achieve different speeds and stroke ranges. The first driving mechanism includes a first power assembly, a first eccentric wheel 5, a first tie rod 6, a main beam 7 and a third tie rod 11, and two first eccentric wheels 5 are symmetrically arranged left and right, driven by the same first power assembly, The rotation pair on each first eccentric wheel 5 is connected with the first pull rod 6, and one end of the third pull rod 11 is hinged with the slider 3, and the other end is hinged with one end of the main beam 7, and the middle part of the main beam 7 is connected with the first Pull rod 6 is hinged. The first power assembly includes a first drive motor 14 on the frame and a synchronous shaft 15 connected to the output shaft of the first drive motor through a belt transmission, and the first eccentric wheel 5 is fixedly connected to two shaft ends of the synchronous shaft 15 . The two ends of the synchronous shaft 15 are hinged with the frame, and the belt transmission includes a driving wheel connected to the output shaft of the first driving motor 14, a driven wheel arranged on the synchronous shaft 15, and a belt that is wound around the driving wheel and the driven wheel to realize transmission. timing belt. The first drive motor 14 starts, drives the synchronous shaft 15 to rotate through the belt transmission, and drives the first eccentric wheels 5 on the left and right sides coaxially arranged at the same time to rotate, and drives the slider through the first pull rod 6, the main beam 7 and the third pull rod 11 3 Move up and down along the rack.
如图15和图17所示,本发明的第二驱动机构左右对称设置,第二驱动机构包括第二驱动电机8和第二偏心轮9,第二驱动电机8设置在机架上,其输出轴上连接有第二偏心轮9,并带动第二偏心轮9转动。第二偏心轮9与主梁7的另一端相铰接。第二驱动电机8输出动力驱动第二偏心轮9转动,通过主梁7和第三拉杆11带动滑块3沿着机架上下运动。本发明中可利用2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右侧不平行,可实现带锥度的折弯。As shown in Fig. 15 and Fig. 17, the second driving mechanism of the present invention is symmetrically arranged left and right, and the second driving mechanism includes a second driving motor 8 and a second eccentric wheel 9, and the second driving motor 8 is arranged on the frame, and its output A second eccentric wheel 9 is connected to the shaft and drives the second eccentric wheel 9 to rotate. The second eccentric wheel 9 is hinged with the other end of the main beam 7 . The second driving motor 8 outputs power to drive the second eccentric wheel 9 to rotate, and the main beam 7 and the third pull rod 11 drive the slider 3 to move up and down along the frame. In the present invention, two symmetrically arranged second drive motors can be used to operate asynchronously to adjust the parallelism deviation of the upper mold and the lower mold, so that the left and right sides of the lower slider are not parallel, and the bending with taper can be realized.
本发明的第一拉杆6和/或第三拉杆11为长度可调节的连杆结构,如图7、图8和图9所示,该连杆结构包括支座16、蜗杆17、蜗轮18、上螺杆19、下螺杆20和电机21。电机21与蜗杆17的一轴端固定连接,用于驱动蜗杆17旋转。蜗杆17位于支座16内、且两轴端与支座16相铰接,蜗轮18位于支座16内,与蜗杆相啮合构成蜗轮蜗杆传动副。蜗轮18内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等。上螺杆19和下螺杆20通过螺纹连接穿设在蜗轮18上,且上、下螺杆均穿出支座16,伸出的上螺杆19和下螺杆20用于铰接其他零部件。电机21启动,驱动蜗轮蜗杆传动,从而带动上螺杆19和下螺杆20沿蜗轮上下移动实现连杆结构长度可调。上螺纹的螺距为P1,下螺纹的螺距为P2,蜗轮旋转一周,连杆结构可实现的长度调整量Δ=P1-P2,有效提高了连杆的调整精度。如图10所示,上螺杆19和下螺杆20的外柱面设有两个相互对称的平面22,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔23,该通孔23上与平面22相配合导向的面亦为平面,与螺纹面相配合的面可为螺纹面,亦可选用其他可具有导向作用的面。The first pull rod 6 and/or the third pull rod 11 of the present invention is a length-adjustable connecting rod structure, as shown in Figure 7, Figure 8 and Figure 9, the connecting rod structure includes a support 16, a worm 17, a worm wheel 18, Upper screw rod 19, lower screw rod 20 and motor 21. The motor 21 is fixedly connected to one shaft end of the worm 17 for driving the worm 17 to rotate. The worm 17 is located in the support 16, and its two shaft ends are hinged with the support 16. The worm wheel 18 is located in the support 16 and meshes with the worm to form a worm gear transmission pair. The worm wheel 18 is provided with an upper thread matched with the upper screw rod and a lower thread matched with the lower screw rod, and the thread pitches of the upper thread and the lower thread are unequal. The upper screw rod 19 and the lower screw rod 20 are threaded on the worm wheel 18, and the upper and lower screw rods pass through the support 16, and the stretched upper screw rod 19 and the lower screw rod 20 are used to hinge other parts. The motor 21 starts to drive the worm gear to drive the upper screw 19 and the lower screw 20 to move up and down along the worm gear to realize the adjustable length of the connecting rod structure. The pitch of the upper thread is P1, the pitch of the lower thread is P2, and the worm wheel rotates once, the length adjustment Δ=P1-P2 that can be realized by the connecting rod structure effectively improves the adjustment accuracy of the connecting rod. As shown in Figure 10, the outer cylindrical surfaces of the upper screw 19 and the lower screw 20 are provided with two mutually symmetrical planes 22, and a through hole 23 matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support. , the surface that cooperates with the plane 22 on the through hole 23 is also a plane, and the surface that cooperates with the threaded surface can be a threaded surface, and other surfaces that can have a guiding effect can also be selected for use.
本发明中第一偏心轮5的偏心距大于第二偏心轮9的偏心距,第一驱动机构带动滑块实现高速大行程运动,第二驱动机构带动滑块实现低速小行程运动;或第一偏心轮的偏心距小于第二偏心轮的偏心距,第一驱动机构带动滑块实现低速小行程运动,第二驱动机构带动滑块实现高速大行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第一驱动机构带动滑块实现快下和返程阶段,第二驱动机构带动滑块实现工进阶段。In the present invention, the eccentricity of the first eccentric wheel 5 is greater than the eccentricity of the second eccentric wheel 9, the first driving mechanism drives the slider to realize high-speed and large-stroke movement, and the second driving mechanism drives the slider to realize low-speed and small-stroke movement; or the first The eccentric distance of the eccentric wheel is smaller than the eccentric distance of the second eccentric wheel, the first driving mechanism drives the slider to realize low-speed and small-stroke movement, and the second driving mechanism drives the slider to realize high-speed and large-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore, the present invention adopts the first drive mechanism to drive the slider to realize the fast-down and return stages, and the second drive mechanism to drive the slider to realize the work-in stage.
如图18(a)所示,滑块3位于上死点,即第一偏心轮5和第一拉杆6共线且重合,主梁7和第二偏心轮9实时保持垂直。本发明的快下阶段如图18(b)所示,第一驱动电机14启动,通过带传动驱动同步轴15转动,同时带动同轴设置的左右两侧的第一偏心轮5转动其转速为ω1,通过第一拉杆6、主梁7和和第三拉杆11带动滑块3快速下行;此时第二驱动电机8启动,输出动力驱动第二偏心轮9转动,两个第二偏心轮9的转速为ω2和ω3,实时动态保持第二偏心轮9和主梁7保持垂直状态,即第二驱动机构处于自锁装置。达到图18(c)所示位置即快下阶段结束,此时滑块3位于下死点,即第一偏心轮5和第一拉杆6共线,但两者不重合,此时第一驱动机构处于自锁位置,即第一驱动电机14仅需要提供很小的驱动扭矩,甚至不提供驱动扭矩,即可承受很大的折弯载荷。在整个快下阶段中,主梁7和第二偏心轮9实时保持垂直状态。本发明因为第一偏心轮5的偏心距长度大,且第一拉杆与主梁的铰接位置位于主梁的中部,因此可实现快下阶段的快速下行,行程大的效果。本发明充分利用了滑块处于上死点和下死点两个位置时,机构处于自锁位置。如图13所示,另外,连杆机构典型的非线性运动特性,在快下动作开始和结束时,速度低,冲击小。As shown in Figure 18(a), the slider 3 is at the top dead center, that is, the first eccentric 5 and the first tie rod 6 are collinear and coincident, and the main beam 7 and the second eccentric 9 are kept vertical in real time. As shown in Figure 18 (b) of the fast down stage of the present invention, the first drive motor 14 starts, drives the synchronous shaft 15 to rotate through the belt drive, and drives the first eccentric wheel 5 on the left and right sides that coaxially arranges simultaneously and its rotating speed is ω1, through the first pull rod 6, the main beam 7 and the third pull rod 11, the slider 3 is driven down quickly; at this time, the second drive motor 8 is started, and the output power drives the second eccentric wheel 9 to rotate, and the two second eccentric wheels 9 The rotational speeds are ω2 and ω3, and the real-time dynamic maintenance of the second eccentric wheel 9 and the main beam 7 maintains a vertical state, that is, the second driving mechanism is in a self-locking device. Reach the position shown in Figure 18 (c) that is, the end of the lower stage. At this time, the slider 3 is located at the bottom dead center, that is, the first eccentric wheel 5 and the first pull rod 6 are collinear, but the two do not overlap. At this time, the first drive The mechanism is in the self-locking position, that is, the first driving motor 14 only needs to provide a small driving torque, or even does not provide a driving torque, and can bear a large bending load. During the entire fast-down stage, the main beam 7 and the second eccentric wheel 9 maintain a vertical state in real time. Because the eccentric length of the first eccentric wheel 5 is large, and the hinged position of the first pull rod and the main beam is located in the middle of the main beam, the present invention can realize the effect of rapid descending and large stroke in the fast descending stage. The invention makes full use of the fact that the mechanism is in the self-locking position when the slider is in the two positions of the upper dead center and the lower dead center. As shown in Fig. 13, in addition, due to the typical nonlinear motion characteristics of the linkage mechanism, the speed is low and the impact is small at the beginning and end of the fast down action.
如图19所示,在整个工进过程中,第一偏心轮5和第一拉杆6需实时动态保持共线但不重合的状态,第一驱动机构处于自锁状态,以承受很大的折弯载荷;左右两侧对称设置的第二驱动电机8启动,输出动力驱动第二偏心轮9转动,通过第二拉杆10、主梁7和第三拉杆11带动滑块3慢速下行,大输出力下降,实现工进折弯。当上、下模出现平行度偏差时,左右两侧的第二驱动电机8反向或者同方向不同转速对平行度进行微调,左右两侧的下驱动电机8的转速分别为ω2和ω3。因为第二偏心轮9的偏心距长度较小,且位于主梁的另一端,利用杠杆原理,因此具有较大的增力效果,且速度慢,满足工况要求。As shown in Fig. 19, during the entire working process, the first eccentric wheel 5 and the first tie rod 6 need to maintain a collinear but non-overlapping state in real time, and the first driving mechanism is in a self-locking state to withstand large bending. Bending load: the second drive motor 8 arranged symmetrically on the left and right sides is started, and the output power drives the second eccentric wheel 9 to rotate, and the slider 3 is driven down at a slow speed by the second tie rod 10, the main beam 7 and the third tie rod 11, with a large output The force is reduced, and the work-in bending is realized. When there is deviation in parallelism between the upper and lower dies, the second drive motors 8 on the left and right sides are fine-tuned in the opposite direction or at different speeds in the same direction, and the speeds of the lower drive motors 8 on the left and right sides are ω2 and ω3 respectively. Because the eccentric length of the second eccentric wheel 9 is relatively small, and it is located at the other end of the main beam, it utilizes the principle of leverage, so it has a large boosting effect, and the speed is slow, which meets the requirements of the working conditions.
本发明中可将快下阶段和工进阶段进行组合,实现不同的加工模式,依据工况不同采取不同的工作模式,达到轻载快速、重载慢速的效果,提升驱动电机功率利用率。In the present invention, the fast-down stage and the work-in stage can be combined to realize different processing modes, adopt different working modes according to different working conditions, achieve the effect of light-load fast and heavy-load slow, and improve the power utilization rate of the drive motor.
快速模式:仅采用快下阶段,即当进行薄板折弯时,由于负载小,主梁7和第二偏心轮9实时保持垂直状态,仅通过第一驱动机构驱动滑块上下运动即可完成折弯加工,且速度快;Fast mode: Only the fast down stage is used, that is, when the thin plate is bent, the main beam 7 and the second eccentric wheel 9 keep the vertical state in real time due to the small load, and the bending can be completed only by driving the slider up and down through the first driving mechanism Bending processing, and the speed is fast;
重载模式:先快下阶段后工进阶段,即先进行快下动作,再进行工进动作,滑块达到下死点,折弯完成;Heavy-duty mode: first the fast down stage and then the work-in stage, that is, the fast-down action is performed first, and then the work-in action is performed, the slider reaches the bottom dead point, and the bending is completed;
混合模式:快下阶段和工进阶段同时动作;Mixed mode: Simultaneous actions in the fast-down stage and the work-in stage;
小开口折弯模式:滑块不完全停留在下死点,仅仅向上动作微小距离,滑块在小行程范围内直线运动进行折弯,该模式仅适合小尺寸、简单的零件进行折弯,效率高。Small opening bending mode: the slider does not stay completely at the bottom dead center, but only moves upward for a small distance, and the slider moves linearly within a small stroke range for bending. This mode is only suitable for bending small-sized and simple parts, with high efficiency .
实施例4Example 4
实施例4的结构与实施例3的结构相同,区别之处在于:第一偏心轮5的偏心距小于第二偏心轮9的偏心距,第一驱动机构带动滑块实现低速小行程运动,第二驱动机构带动滑块实现高速大行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第二驱动机构带动滑块实现快下和返程阶段,第一驱动机构带动滑块实现工进阶段。The structure of embodiment 4 is the same as that of embodiment 3, the difference is that the eccentricity of the first eccentric wheel 5 is smaller than the eccentricity of the second eccentric wheel 9, the first driving mechanism drives the slider to realize low-speed and small-stroke movement, and the second The second driving mechanism drives the slider to realize high-speed and large-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore the present invention adopts the second drive mechanism to drive the slide block to realize the fast-down and return stages, and the first drive mechanism to drive the slide block to realize the work advance stage.
实施例5Example 5
如图20所示,本发明一种基于多自由度耦合驱动的机械式全电伺服数控折弯机,包括机架1、下模2、滑块3和下模4。滑块3可沿机架1上下运动,滑块3上左右对称设置有用于导向滑动的导向槽24,机架1上相对应位置设有插入导向槽24可沿导向槽24上下滑动的导向块25。上模4固定设置在滑块3上,下模2固定设置在机架1上,上模4和下模2相互配合实现折弯。As shown in FIG. 20 , the present invention is a mechanical all-electric servo CNC bending machine based on multi-degree-of-freedom coupling drive, including a frame 1 , a lower die 2 , a slider 3 and a lower die 4 . The slide block 3 can move up and down along the frame 1, and the slide block 3 is left and right symmetrically provided with a guide groove 24 for guiding sliding, and the corresponding position on the frame 1 is provided with a guide block inserted into the guide groove 24, which can slide up and down along the guide groove 24 25. The upper die 4 is fixedly arranged on the slider 3, the lower die 2 is fixedly arranged on the frame 1, and the upper die 4 and the lower die 2 cooperate with each other to realize bending.
如图21和图22所示,滑块3上连接有用于驱动滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构。第一驱动机构左右对称设置,第一驱动机构包括第一动力组件、螺母12、螺杆13、主梁7、第三拉杆11和支架31,第一动力组件包括一驱动电机,该驱动电机与支架31固连,其输出轴与螺母12相连,用于驱动螺母12旋转,螺母12与螺杆13构成螺纹副传动,支架31套设在螺母外壁上与螺母相铰接,支架31与主梁的中部相铰接,主梁的一端与第三拉杆的一端相铰接,第三拉杆的另一端与滑块相铰接。驱动电机启动,驱动螺母12旋转,通过螺纹副传动带动螺杆13运动,通过主梁7和第三拉杆11带动滑块3上下运动。As shown in FIG. 21 and FIG. 22 , the slider 3 is connected with a first driving mechanism and a second driving mechanism for driving the slider to achieve different speeds and stroke ranges. The first driving mechanism is left and right symmetrically arranged, and the first driving mechanism comprises the first power assembly, nut 12, screw rod 13, main beam 7, the 3rd pull rod 11 and support 31, and the first power assembly comprises a drive motor, and this drive motor and support 31 is fixedly connected, and its output shaft is connected with the nut 12, which is used to drive the nut 12 to rotate. The nut 12 and the screw rod 13 form a threaded auxiliary transmission. The bracket 31 is set on the outer wall of the nut and is hinged with the nut. Hinged, one end of the main beam is hinged with one end of the third tie rod, and the other end of the third tie rod is hinged with the slider. The driving motor starts, the driving nut 12 rotates, the screw rod 13 is driven to move through the thread auxiliary transmission, and the slider 3 is driven to move up and down through the main beam 7 and the third pull rod 11.
如图21和图23所示,本发明的第二驱动机构左右对称设置,第二驱动机构包括第二驱动电机8和第二偏心轮9,第二驱动电机8设置在机架上,其输出轴上连接有第二偏心轮9,并带动第二偏心轮9转动。第二偏心轮9与主梁的一端相铰接。第二驱动电机8输出动力驱动第二偏心轮9转动,通过主梁7和第三拉杆11带动滑块3沿着机架上下运动。本发明中可利用2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右侧不平行,可实现带锥度的折弯。本发明的螺母12上设有间隙消除机构,如图24和图25所示,该间隙消除机构包括压块26、导杆28和弹簧29。压块26与螺母12一同穿设在螺杆13上,压块26的螺距和螺纹旋转方向与螺母12相同。沿压块26圆周方向均布开设有若干个沉孔27,导杆28上具有一导杆台阶面,该导杆28穿过沉孔27与螺母12固定连接,导杆的外壁面与压块的孔壁面之间构成移动副,起导向作用。弹簧29套设在导杆28上,弹簧29的一端抵接于导杆台阶面,另一端抵接于沉孔台阶面,并形成预压载荷,进而达到间隙消除的目的,弹簧29优选用蝶形弹簧。因通常螺纹副传动时仅有几圈螺纹承受载荷,极易引起螺纹的应力集中破坏,存在很大的质量安全隐患,如图26所示,本发明中在螺母12的螺纹上设有用于减小应力集中的倾角为a的锥度,可有效减小螺纹啮合的刚度,增加受力螺纹的圈数,进而达到减小应力集中的目的。螺纹传动限制速度和载荷能力的主要制约因素是润滑和散热问题,因此如图27所示,本发明在螺母12的螺纹开设若干个沿圆周方向布置且沿轴线方向延伸的沟槽30,通过沟槽30,润滑油易流入螺纹内部,便于润滑和散热,且对螺纹副传动的刚度和强度无影响。As shown in Fig. 21 and Fig. 23, the second drive mechanism of the present invention is symmetrically arranged left and right, and the second drive mechanism includes a second drive motor 8 and a second eccentric wheel 9, and the second drive motor 8 is arranged on the frame, and its output A second eccentric wheel 9 is connected to the shaft and drives the second eccentric wheel 9 to rotate. The second eccentric wheel 9 is hinged with one end of the main beam. The second driving motor 8 outputs power to drive the second eccentric wheel 9 to rotate, and the main beam 7 and the third pull rod 11 drive the slider 3 to move up and down along the frame. In the present invention, two symmetrically arranged second drive motors can be used to operate asynchronously to adjust the parallelism deviation of the upper mold and the lower mold, so that the left and right sides of the lower slider are not parallel, and the bending with taper can be realized. The nut 12 of the present invention is provided with a gap eliminating mechanism, as shown in FIG. 24 and FIG. 25 , the gap eliminating mechanism includes a pressing block 26 , a guide rod 28 and a spring 29 . The pressing block 26 is threaded on the screw rod 13 together with the nut 12 , and the pitch and thread rotation direction of the pressing block 26 are the same as those of the nut 12 . A plurality of counterbores 27 are evenly distributed along the circumferential direction of the pressure block 26, and a guide rod step surface is provided on the guide rod 28. The guide rod 28 passes through the counterbore 27 and is fixedly connected with the nut 12. A moving pair is formed between the hole walls of the hole, which acts as a guide. The spring 29 is sleeved on the guide rod 28. One end of the spring 29 abuts against the step surface of the guide rod, and the other end abuts against the step surface of the counterbore to form a preload, thereby achieving the purpose of eliminating the gap. The spring 29 is preferably a butterfly shape spring. Because usually only a few circles of thread bear the load when the thread pair is driven, it is very easy to cause the stress concentration of the thread to be damaged, and there is a great quality and safety hazard. The inclination angle of the small stress concentration is a taper, which can effectively reduce the stiffness of the thread engagement, increase the number of turns of the stressed thread, and then achieve the purpose of reducing the stress concentration. The main restrictive factors of thread transmission limiting speed and load capacity are lubrication and heat dissipation. Therefore, as shown in FIG. In the groove 30, lubricating oil can easily flow into the inside of the thread, which is convenient for lubrication and heat dissipation, and has no effect on the rigidity and strength of the thread pair transmission.
本发明的第三拉杆11为长度可调节的连杆结构,如图7、图8和图9所示,该连杆结构包括支座16、蜗杆17、蜗轮18、上螺杆19、下螺杆20和电机21。电机21与蜗杆17的一轴端固定连接,用于驱动蜗杆17旋转。蜗杆17位于支座16内、且两轴端与支座16相铰接,蜗轮18位于支座16内,与蜗杆相啮合构成蜗轮蜗杆传动副。蜗轮18内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距不等。上螺杆19和下螺杆20通过螺纹连接穿设在蜗轮18上,且上、下螺杆均穿出支座16,伸出的上螺杆19和下螺杆20用于铰接其他零部件。电机21启动,驱动蜗轮蜗杆传动,从而带动上螺杆19和下螺杆20沿蜗轮上下移动实现连杆结构长度可调。上螺纹的螺距为P1,下螺纹的螺距为P2,蜗轮旋转一周,连杆结构可实现的长度调整量Δ=P1-P2,有效提高了连杆的调整精度。如图10所示,上螺杆19和下螺杆20的外柱面设有两个相互对称的平面22,在支座的相应位置开设有与上、下螺杆相适配构成移动副的通孔23,该通孔23上与平面22相配合导向的面亦为平面,与螺纹面相配合的面可为螺纹面,亦可选用其他可具有导向作用的面。The third tie rod 11 of the present invention is an adjustable length connecting rod structure, as shown in Figure 7, Figure 8 and Figure 9, the connecting rod structure includes a support 16, a worm 17, a worm wheel 18, an upper screw 19, a lower screw 20 and motor 21. The motor 21 is fixedly connected to one shaft end of the worm 17 for driving the worm 17 to rotate. The worm 17 is located in the support 16, and its two shaft ends are hinged with the support 16. The worm wheel 18 is located in the support 16 and meshes with the worm to form a worm gear transmission pair. The worm wheel 18 is provided with an upper thread matched with the upper screw rod and a lower thread matched with the lower screw rod, and the thread pitches of the upper thread and the lower thread are unequal. The upper screw rod 19 and the lower screw rod 20 are threaded on the worm wheel 18, and the upper and lower screw rods pass through the support 16, and the stretched upper screw rod 19 and the lower screw rod 20 are used to hinge other parts. The motor 21 starts to drive the worm gear to drive the upper screw 19 and the lower screw 20 to move up and down along the worm gear to realize the adjustable length of the connecting rod structure. The pitch of the upper thread is P1, the pitch of the lower thread is P2, and the worm wheel rotates once, the length adjustment Δ=P1-P2 that can be realized by the connecting rod structure effectively improves the adjustment accuracy of the connecting rod. As shown in Figure 10, the outer cylindrical surfaces of the upper screw 19 and the lower screw 20 are provided with two mutually symmetrical planes 22, and a through hole 23 matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support. , the surface that cooperates with the plane 22 on the through hole 23 is also a plane, and the surface that cooperates with the threaded surface can be a threaded surface, and other surfaces that can have a guiding effect can also be selected for use.
本发明的螺杆13的运动行程大于第二偏心轮9的运动行程,第一驱动机构带动滑块实现高速大行程运动,第二驱动机构带动滑块实现低速小行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第一驱动机构带动滑块实现快下和返程阶段,第二驱动机构带动滑块实现工进阶段。The movement stroke of the screw rod 13 of the present invention is greater than the movement stroke of the second eccentric wheel 9, the first drive mechanism drives the slider to realize high-speed and large-stroke movement, and the second drive mechanism drives the slider to realize low-speed and small-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore, the present invention adopts the first drive mechanism to drive the slider to realize the fast-down and return stages, and the second drive mechanism to drive the slider to realize the work-in stage.
如图28(a)和28(b)所示,主梁7和第二偏心轮9实时保持垂直状态。本发明的快下阶段如图18(b)所示,驱动电机启动,驱动螺母12旋转,通过螺纹副传动带动螺杆13运动其转速为ω1,通过主梁7和第三拉杆11带动滑块3上下运动;此时第二驱动电机8启动,输出动力驱动第二偏心轮9转动,两个第二偏心轮9的转速为ω2和ω3,实时动态保持第二偏心轮9和主梁7保持垂直状态,即第二驱动机构处于自锁装置。在整个快下阶段中,主梁7和第二偏心轮9实时保持垂直状态。如图13所示,另外,连杆机构典型的非线性运动特性,在快下动作开始和结束时,速度低,冲击小。As shown in Figures 28(a) and 28(b), the main beam 7 and the second eccentric wheel 9 maintain a vertical state in real time. In the fast down stage of the present invention, as shown in Figure 18(b), the drive motor starts, the drive nut 12 rotates, the screw rod 13 is driven to move by the threaded auxiliary transmission, and its rotational speed is ω1, and the slider 3 is driven by the main beam 7 and the third pull rod 11 Up and down movement; now the second drive motor 8 starts, the output power drives the second eccentric wheel 9 to rotate, the rotating speed of the two second eccentric wheels 9 is ω2 and ω3, and the real-time dynamic keeps the second eccentric wheel 9 and the main beam 7 to keep vertical State, that is, the second drive mechanism is in the self-locking device. During the entire fast-down stage, the main beam 7 and the second eccentric wheel 9 maintain a vertical state in real time. As shown in Fig. 13, in addition, due to the typical nonlinear motion characteristics of the linkage mechanism, the speed is low and the impact is small at the beginning and end of the fast down action.
如图29所示,左右两侧对称设置的第二驱动电机8启动,输出动力驱动第二偏心轮9转动,通过主梁7和第三拉杆11带动滑块3慢速下行,大输出力下降,实现工进折弯。当上、下模出现平行度偏差时,左右两侧的第二驱动电机8反向或者同方向不同转速对平行度进行微调,左右两侧的下驱动电机8的转速分别为ω2和ω3。因为第二偏心轮9的偏心距长度较小,且位于主梁的另一端,利用杠杆原理,因此具有较大的增力效果,且速度慢,满足工况要求。As shown in Figure 29, the second drive motor 8 symmetrically arranged on the left and right sides is started, and the output power drives the second eccentric wheel 9 to rotate, and the main beam 7 and the third tie rod 11 drive the slider 3 to go down at a slow speed, and the maximum output force drops , to achieve work-in bending. When there is deviation in parallelism between the upper and lower dies, the second drive motors 8 on the left and right sides are fine-tuned in the opposite direction or at different speeds in the same direction, and the speeds of the lower drive motors 8 on the left and right sides are ω2 and ω3 respectively. Because the eccentric length of the second eccentric wheel 9 is relatively small, and it is located at the other end of the main beam, it utilizes the principle of leverage, so it has a large boosting effect, and the speed is slow, which meets the requirements of the working conditions.
本发明中可将快下阶段和工进阶段进行组合,实现不同的加工模式,依据工况不同采取不同的工作模式,达到轻载快速、重载慢速的效果,提升驱动电机功率利用率。In the present invention, the fast-down stage and the work-in stage can be combined to realize different processing modes, adopt different working modes according to different working conditions, achieve the effect of light-load fast and heavy-load slow, and improve the power utilization rate of the drive motor.
快速模式:仅采用快下阶段,即当进行薄板折弯时,由于负载小,主梁7和第二偏心轮9实时保持垂直状态,仅通过第一驱动机构驱动滑块上下运动即可完成折弯加工,且速度快;Fast mode: Only the fast down stage is used, that is, when the thin plate is bent, the main beam 7 and the second eccentric wheel 9 keep the vertical state in real time due to the small load, and the bending can be completed only by driving the slider up and down through the first driving mechanism Bending processing, and the speed is fast;
重载模式:先快下阶段后工进阶段,即先进行快下动作,再进行工进动作,滑块达到下死点,折弯完成;Heavy-duty mode: first the fast down stage and then the work-in stage, that is, the fast-down action is performed first, and then the work-in action is performed, the slider reaches the bottom dead point, and the bending is completed;
混合模式:快下阶段和工进阶段同时动作Mixed mode: the fast down stage and the work progress stage act at the same time
小开口折弯模式:滑块不完全停留在下死点,仅仅向上动作微小距离,滑块在小行程范围内直线运动进行折弯,该模式仅适合小尺寸、简单的零件进行折弯,效率高。Small opening bending mode: the slider does not stay completely at the bottom dead center, but only moves upward for a small distance, and the slider moves linearly within a small stroke range for bending. This mode is only suitable for bending small-sized and simple parts, with high efficiency .
实施例6Example 6
实施例6的结构与实施例5的结构相同,区别之处在于:本发明的螺杆13的运动行程小于第二偏心轮9的运动行程,第一驱动机构带动滑块实现低速小行程运动,第二驱动机构带动滑块实现高速大行程运动。折弯机的工况是典型的变速、变载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负载小行程的运动阶段。因此本发明采用第二驱动机构带动滑块实现快下和返程阶段,第一驱动机构带动滑块实现工进阶段。The structure of embodiment 6 is the same as that of embodiment 5, the difference is that the movement stroke of the screw rod 13 of the present invention is smaller than the movement stroke of the second eccentric wheel 9, the first driving mechanism drives the slider to realize low-speed and small-stroke movement, the second The second driving mechanism drives the slider to realize high-speed and large-stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore the present invention adopts the second drive mechanism to drive the slide block to realize the fast-down and return stages, and the first drive mechanism to drive the slide block to realize the work advance stage.
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| WO2023040866A1 (en) * | 2021-09-18 | 2023-03-23 | 南京邮电大学 | Heavy-load high-precision transmission mechanism suitable for metal plate bending device |
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