CN219664081U

CN219664081U - Paint spraying equipment based on three-dimensional intelligent recognition, positioning and tracking

Info

Publication number: CN219664081U
Application number: CN202321126564.0U
Authority: CN
Inventors: 赵奔奔
Original assignee: Henan Juncheng Aluminum Co ltd
Current assignee: Henan Juncheng Aluminum Co ltd
Priority date: 2023-05-11
Filing date: 2023-05-11
Publication date: 2023-09-12
Anticipated expiration: 2033-05-11

Abstract

The utility model relates to the technical field of paint spraying equipment, in particular to paint spraying equipment based on three-dimensional intelligent identification, positioning and tracking, which comprises a bottom plate, a spray head and an industrial camera, wherein supporting feet are arranged at four corners of the bottom plate, a three-axis moving group is arranged on the upper side of the bottom plate, a mounting seat is arranged on the outer side of the three-axis moving group, the industrial camera is arranged on the upper side of the mounting seat, a paint bottle is arranged on the outer side of the mounting seat, a hydraulic pump is arranged in the paint bottle, the output end of the hydraulic pump is communicated with the spray head, the industrial camera and the spray head are positioned on the same axis, and a turntable is rotatably arranged on the upper side of the bottom plate. According to the utility model, through the arrangement of the structures such as the industrial camera, the triaxial moving group and the controller, real-time tracking shooting can be carried out on the paint spraying operation, and the shooting result is fed back to the controller in real time, so that the triaxial moving group is controlled by the controller to drive the distance between the spray nozzle and the product to be always kept at the same distance, and the purposes of uniform paint spraying and good effect are achieved.

Description

Paint spraying equipment based on three-dimensional intelligent recognition, positioning and tracking

Technical Field

The utility model relates to the technical field of paint spraying equipment, in particular to paint spraying equipment based on three-dimensional intelligent identification, positioning and tracking.

Background

The paint spraying is a treatment mode for covering the surface of a product, after paint spraying, the surface paint can resist acid and alkali, prevent the product from rusting, thereby prolonging the service life of the product, and the paint spraying color is various, and can also play a role in attractive appearance and sign.

The existing paint spraying equipment can only automatically spray paint on products with smooth surfaces, when the surfaces of the products are not a relatively smooth surface, the distances from the surfaces of the products to the spray guns are different, so that the paint spraying thickness is uneven, the paint spraying effect is not ideal, and for some products with two or more surfaces to be sprayed, the products are required to be turned over manually after one surface is sprayed with paint, the use is more troublesome, and the degree of automation is low.

Disclosure of Invention

The utility model aims to provide a paint spraying device based on three-dimensional intelligent recognition, positioning and tracking, which can automatically adjust the distance from a spray gun to the surface of a product, can avoid the phenomenon that the product is turned over manually, and effectively solves the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions.

A paint spraying device based on three-dimensional intelligent recognition, positioning and tracking comprises a bottom plate, a spray head and an industrial camera.

The stabilizer blade is all installed to the four corners department of bottom plate bottom, and the upside of bottom plate is provided with the triaxial and removes the group, and the mount pad is installed in the outside that removes the group to the triaxial, and industry camera installs in the upside of mount pad, and the lacquer bottle is installed in the outside of mount pad, and the inside of lacquer bottle is provided with the hydraulic pump, and the output and the shower nozzle intercommunication of hydraulic pump, and industry camera and shower nozzle are located same axis.

The rotary table is installed in the upside rotation of bottom plate, and the bottom of bottom plate rotates installs the pivot, and the tip and the centre of a circle of carousel of pivot are connected, and driven gear is installed to the surface mounting of pivot, and first motor is installed to the downside of bottom plate, and driving gear is installed to the tip of first motor output shaft, and driving gear is connected with driven gear meshing.

The controller is installed to the upside of bottom plate, and the inside of controller is provided with image processor, and industry camera, first motor, triaxial remove group and hydraulic pump all with controller electric connection.

Therefore, when the product is placed on the turntable to carry out paint spraying operation, the industrial camera tracks and shoots the paint spraying operation of the spray head and feeds back the paint spraying operation to the controller, the three-shaft moving group is controlled by the controller, the spray head and the product are driven to be always kept at equal distance, the paint spraying distance is equal, so that the paint surface of the product can be sprayed uniformly, the thickness is uniform, the paint spraying effect is improved, the first motor drives the rotating shaft to rotate, the product on the upper side of the turntable can be driven to rotate, after one finish paint is sprayed, the paint spraying operation can be automatically carried out on the other side surface, manual turnover is not needed, the automation degree is high, the use is more convenient, the speed reduction purpose can be achieved by driving the driven gear through the driving gear, and the turntable can drive the product to rotate slowly, so that the stability of the product in rotation is ensured.

Further, the triaxial removes the group including two Y axle remove the group, two Z axle remove the group and an X axle remove the group, two Z axle remove the group and set up respectively perpendicularly on two Y axle remove the group, X axle remove the group transversely to set up in two Z axle remove one side of group, and two Z axle remove group and X axle remove the group and be H form and arrange, the mount pad setting is in one side of X axle removes the group.

The Y-axis moving group can drive the mounting seat to move along the Y-axis direction, the Z-axis moving group can drive the mounting seat to move along the Z-axis direction, and the X-axis moving group can drive the mounting seat to move along the X-axis direction, so that the spray head, the industrial camera and other structures can be driven to move synchronously.

Further, the outer surface of the paint bottle is provided with a fixing sleeve, and the fixing sleeve is connected with the surface of the mounting seat.

Through the setting of fixed cover, can improve the reinforcement ability to the lacquer bottle, make it more stable at the removal in-process, be difficult for appearing not hard up condition that drops.

Further, the mounting groove has been seted up in the outside of fixed cover, and the inner wall rotation of mounting groove is connected with positive and negative tooth lead screw, and two nuts are installed to the both ends symmetry in positive and negative tooth lead screw outside, and the surface connection of nut has the connecting rod, and the tip of connecting rod passes the mounting groove and extends to the outside of fixed cover, and the tip of connecting rod is provided with the material receiving box, and the second motor is installed in the outside of fixed cover, and the output shaft and the positive and negative tooth lead screw of second motor are connected, second motor and controller electric connection.

When spraying paint to the narrower side of product, discernment product side distance through industrial camera to with signal feedback to the controller, start through controller control second motor, can make two nuts inwards move simultaneously, and then drive two and connect the magazine to remove, shelter from the scope of spraying paint through two connect the magazine, steerable lacquer face's size makes to spray lacquer face and product side unanimous, because the scope of spraying paint is fixed when avoiding spraying paint, lead to spraying paint on other faces of product, make the thickness inhomogeneous that sprays paint, influence the effect of spraying paint, and connect the magazine to be able to collect lacquer liquid when sheltering from lacquer liquid, prevent lacquer liquid pollution site environment.

Further, the connecting hole has been seted up to the tip of connecting rod, and the inserted bar is installed to the bottom of receiving box, and the inserted bar is pegged graft with the connecting hole and is cooperated.

Through the setting of connecting hole and inserted bar, can conveniently take off the mounting groove and clear up the paint that its inside was collected.

Further, the mounting groove is formed in one side surface, far away from the industrial camera, of the fixing sleeve, and the connecting rod is L-shaped.

The setting of mounting groove opening direction can prevent to spray paint in-process, and the paint liquid drip enters into the mounting groove, influences the result of use to positive and negative tooth lead screw.

Compared with the prior art, the device has the following beneficial effects.

1. According to the utility model, through the arrangement of the structures such as the industrial camera, the triaxial moving group and the controller, real-time tracking shooting can be carried out on the paint spraying operation, and the shooting result is fed back to the controller in real time, so that the triaxial moving group is controlled by the controller to drive the distance between the spray nozzle and the product to be always kept at the same distance, and the purposes of uniform paint spraying and good effect are achieved.

2. The rotary shaft is driven to rotate through the first motor, the product on the upper side of the rotary table can be driven to rotate, and after finishing spraying a finish paint, the paint spraying operation can be automatically carried out on the other side surface, manual turn-over is not needed, the degree of automation is high, and the use is more convenient.

3. The positive and negative tooth screw is driven to rotate through the second motor, and then the two receiving boxes can be driven to move inwards or outwards simultaneously, so that the purpose of adjusting the paint spraying range is achieved, the paint spraying range is conveniently adjusted to be consistent with the width of the narrower surface when the paint spraying operation is carried out on the narrower surface, and paint can not be sprayed on other surfaces, and the paint spraying effect on other surfaces is affected.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic view of a three-axis moving group and a mounting base according to the present utility model;

FIG. 3 is a schematic view of a region structure of a first motor according to the present utility model;

FIG. 4 is an enlarged schematic view of FIG. 1A;

FIG. 5 is a schematic view of a partial cross-sectional structure of a fixing sleeve according to the present utility model;

fig. 6 is a schematic view of a connection structure of a receiving box and a connecting rod in the utility model.

In the figure: 100. a bottom plate; 101. a support leg; 102. a controller; 103. a paint bottle; 104. a spray head; 105. an industrial camera; 106. a mounting base; 107. a turntable; 108. a rotating shaft; 109. a driven gear; 110. a first motor; 111. a drive gear; 200. a triaxial moving group; 201. a Y-axis moving group; 202. a Z-axis movement group; 203. an X-axis moving group; 300. a fixed sleeve; 400. a mounting groove; 401. a positive and negative tooth lead screw; 402. a nut; 403. a connecting rod; 404. a receiving box; 405. a second motor; 500. a connection hole; 501. and a plunger.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the paint spraying equipment based on three-dimensional intelligent recognition positioning tracking provided by the utility model comprises a bottom plate 100, a spray head 104 and an industrial camera 105, wherein four corners of the bottom plate 100 are respectively provided with a support leg 101, the upper side of the bottom plate 100 is provided with a three-axis moving group 200, the outer side of the three-axis moving group 200 is provided with a mounting seat 106, the industrial camera 105 is arranged on the upper side of the mounting seat 106, the outer side of the mounting seat 106 is provided with a paint bottle 103, the interior of the paint bottle 103 is provided with a hydraulic pump, the output end of the hydraulic pump is communicated with the spray head 104, and the industrial camera 105 and the spray head 104 are positioned on the same axis;

a turntable 107 is rotatably arranged on the upper side of the bottom plate 100, a rotating shaft 108 is rotatably arranged at the bottom of the bottom plate 100, the end part of the rotating shaft 108 is connected with the circle center of the turntable 107, a driven gear 109 is arranged on the outer surface of the rotating shaft 108, a first motor 110 is arranged on the lower side of the bottom plate 100, a driving gear 111 is arranged at the end part of the output shaft of the first motor 110, and the driving gear 111 is in meshed connection with the driven gear 109;

the controller 102 is installed on the upper side of the base plate 100, an image processor is arranged in the controller 102, and the industrial camera 105, the first motor 110, the triaxial moving group 200 and the hydraulic pump are electrically connected with the controller 102.

When the product is painted, the product is firstly placed on the turntable 107, then the distance between the industrial camera 105 and the product is set through the controller 102, then the hydraulic pump and the triaxial moving group 200 are controlled to be started simultaneously through the controller 102, the hydraulic pump ejects the paint liquid in the paint bottle 103 outwards from the spray head 104 and sprays the paint liquid on the surface of the product, the triaxial moving group 200 is controlled by the controller 102 to drive the mounting seat 106 to move in the process of painting, the spray head 104 can paint along the surface of the product, the industrial camera 105 can carry out real-time tracking shooting on the painting operation and transmit shooting data into the controller 102, when the surface of the product is not a flat surface, the triaxial moving group 200 is controlled by the controller 102 to drive the distance of the mounting seat 106 to be correspondingly adjusted, the distance between the spray head 104 and the product is always kept at the same distance, so that the spray painting surface is uniform, the spray painting effect is improved, after one surface is sprayed, the controller 102 controls the hydraulic pump and the triaxial moving group 200 to stop running, then the controller 102 controls the first motor 110 to start, the first motor 110 drives the driving gear 111 to rotate, the driven gear 109 and the rotating shaft 108 can be driven to rotate simultaneously through the meshing of the driving gear 111 and the driven gear 109, the turntable 107 and the product on the surface are driven to rotate synchronously, the purpose of turning over the product is realized, after the product is turned over, the controller 102 controls the hydraulic pump and the triaxial moving group 200 to start again, and the spray painting operation is carried out on the other surface of the product, so that manual turning over can be avoided, and the spray painting device is more convenient to use.

Specifically, the three-axis moving group 200 includes two Y-axis moving groups 201, two Z-axis moving groups 202 and an X-axis moving group 203, the two Z-axis moving groups 202 are respectively and vertically disposed on the two Y-axis moving groups 201, the X-axis moving group 203 is laterally disposed at one side of the two Z-axis moving groups 202, the two Z-axis moving groups 202 and the X-axis moving group 203 are arranged in an H-shape, the mounting base 106 is disposed at one side of the X-axis moving group 203, the Y-axis moving group 201 can drive the mounting base 106 to move along the Y-axis direction, the Z-axis moving group 202 can drive the mounting base 106 to move along the Z-axis direction, and the X-axis moving group 203 can drive the mounting base 106 to move along the X-axis direction, so as to drive the structures such as the spray head 104 and the industrial camera 105 to synchronously move.

Specifically, the fixed cover 300 is installed to the surface mounting of paint bottle 103, and fixed cover 300 is connected with the surface of mount pad 106, through the setting of fixed cover 300, can improve the reinforcement ability to paint bottle 103, makes it more stable at the removal in-process, is difficult for appearing not hard up condition that drops.

Specifically, the mounting groove 400 has been seted up in the outside of fixed cover 300, the inner wall rotation of mounting groove 400 is connected with positive and negative tooth lead screw 401, two nuts 402 are installed to both ends symmetry in positive and negative tooth lead screw 401 outside, the surface connection of nut 402 has connecting rod 403, the tip of connecting rod 403 passes mounting groove 400 and extends to the outside of fixed cover 300, the tip of connecting rod 403 is provided with and connects the magazine 404, second motor 405 is installed in the outside of fixed cover 300, the output shaft and positive and negative tooth lead screw 401 of second motor 405 are connected, second motor 405 and controller 102 electric connection, when spraying paint to the narrower side of product, discernment product side distance through industrial camera 105, and with signal feedback to controller 102, start through controller 102 control second motor 405, can make two nuts 402 inwards remove simultaneously, and then drive two connect magazine 404 and remove, the size of steerable paint spraying face is unanimous with the product side through two connect magazine 404, lead to spraying paint thickness on the face that sprays to other products is fixed because of the paint spraying face, make the non-uniform, and can also prevent environmental pollution to the paint liquid at the same time, can prevent the environmental pollution to paint liquid at the magazine 404.

Specifically, connecting hole 500 has been seted up to the tip of connecting rod 403, and inserted bar 501 is installed to the bottom of receiving box 404, and inserted bar 501 and connecting hole 500 grafting cooperation can conveniently take off mounting groove 400 to clear up the paint of its inside collection through the setting of connecting hole 500 and inserted bar 501.

Specifically, the mounting groove 400 is formed in a side surface, far away from the industrial camera 105, of the fixing sleeve 300, the connecting rod 403 is in an L shape, and the arrangement of the opening direction of the mounting groove 400 can prevent paint liquid from dripping into the mounting groove 400 in the paint spraying process, so that the using effect of the front and back screw 401 is influenced.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Paint spraying equipment based on three-dimensional intelligent recognition, positioning and tracking comprises a bottom plate (100), a spray head (104) and an industrial camera (105), and is characterized in that:

the three-axis type spray head comprises a base plate (100), wherein supporting legs (101) are arranged at four corners of the bottom of the base plate (100), a three-axis moving group (200) is arranged on the upper side of the base plate (100), a mounting seat (106) is arranged on the outer side of the three-axis moving group (200), an industrial camera (105) is arranged on the upper side of the mounting seat (106), a paint bottle (103) is arranged on the outer side of the mounting seat (106), a hydraulic pump is arranged in the paint bottle (103), the output end of the hydraulic pump is communicated with a spray head (104), and the industrial camera (105) and the spray head (104) are located on the same axis;

the rotary table (107) is rotatably mounted on the upper side of the bottom plate (100), the rotary shaft (108) is rotatably mounted at the bottom of the bottom plate (100), the end part of the rotary shaft (108) is connected with the center of the rotary table (107), the driven gear (109) is mounted on the outer surface of the rotary shaft (108), the first motor (110) is mounted on the lower side of the bottom plate (100), the driving gear (111) is mounted at the end part of the output shaft of the first motor (110), and the driving gear (111) is in meshed connection with the driven gear (109);

the controller (102) is installed to the upside of bottom plate (100), the inside of controller (102) is provided with image processor, industry camera (105), first motor (110), triaxial remove group (200) and the hydraulic pump all with controller (102) electric connection.

2. The paint spraying equipment based on three-dimensional intelligent recognition positioning tracking according to claim 1, wherein:

the three-axis moving group (200) comprises two Y-axis moving groups (201), two Z-axis moving groups (202) and an X-axis moving group (203), wherein the two Z-axis moving groups (202) are respectively and vertically arranged on the two Y-axis moving groups (201), the X-axis moving groups (203) are transversely arranged on one sides of the two Z-axis moving groups (202), the two Z-axis moving groups (202) and the X-axis moving groups (203) are in H-shaped arrangement, and the mounting seat (106) is arranged on one side of the X-axis moving groups (203).

3. The paint spraying device based on three-dimensional intelligent recognition positioning tracking according to claim 2, wherein:

the outer surface of the paint bottle (103) is provided with a fixing sleeve (300), and the fixing sleeve (300) is connected with the surface of the mounting seat (106).

4. A paint spraying apparatus based on three-dimensional intelligent recognition positioning tracking according to claim 3, wherein:

the utility model discloses a motor control device for a motor control device, including fixed cover (300), mounting groove (400) have been seted up in the outside of fixed cover (300), the inner wall rotation of mounting groove (400) is connected with positive and negative tooth lead screw (401), two nuts (402) are installed to both ends symmetry in positive and negative tooth lead screw (401) outside, the surface of nut (402) is connected with connecting rod (403), the tip of connecting rod (403) passes mounting groove (400) extends to the outside of fixed cover (300), the tip of connecting rod (403) is provided with and connects magazine (404), second motor (405) are installed in the outside of fixed cover (300), the output shaft of second motor (405) with positive and negative tooth lead screw (401) are connected, second motor (405) with controller (102) electric connection.

5. The paint spraying device based on three-dimensional intelligent recognition positioning tracking according to claim 4, wherein:

connecting hole (500) have been seted up to the tip of connecting rod (403), inserted bar (501) are installed to the bottom of receiving box (404), inserted bar (501) with connecting hole (500) grafting cooperation.

6. The paint spraying device based on three-dimensional intelligent recognition positioning tracking according to claim 5, wherein:

the mounting groove (400) is formed in one side surface, far away from the industrial camera (105), of the fixing sleeve (300), and the connecting rod (403) is L-shaped.