CN219658678U - Lead wire assembly quality of rectifier bridge product - Google Patents
Lead wire assembly quality of rectifier bridge product Download PDFInfo
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- CN219658678U CN219658678U CN202320283844.6U CN202320283844U CN219658678U CN 219658678 U CN219658678 U CN 219658678U CN 202320283844 U CN202320283844 U CN 202320283844U CN 219658678 U CN219658678 U CN 219658678U
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- Prior art keywords
- lead wire
- lead
- feeding
- track
- rectifier bridge
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000012546 transfer Methods 0.000 claims abstract description 59
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 22
- 239000010439 graphite Substances 0.000 claims abstract description 22
- 238000012216 screening Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Feeding Of Articles To Conveyors (AREA)
Abstract
The utility model discloses a lead assembly device of a rectifier bridge product, which comprises a lead loader, a transfer bar, a graphite mold and a lead blanking box, wherein the lead loader comprises a machine base, a feeding mechanism, a conveying mechanism and a loading mechanism; the feeding mechanism, the conveying mechanism and the loading mechanism are all arranged above the base, the feeding mechanism is arranged on the left side of the conveying mechanism, and the conveying mechanism is arranged at the top of the loading mechanism; the feed mechanism carries the lead wire screening to transport mechanism, transport mechanism and loading mechanism cooperation, load the lead wire on the transfer strip, and graphite mould sets up in the lead wire unloading box, transfer strip and lead wire unloading box cooperation realize the fast assembly of lead wire, relate to rectifier bridge assembly technical field, and equipment structure is simple, convenient operation can fast assemble, effectively promotes work efficiency, and is low to operating personnel's requirement, has saved a large amount of manpowers.
Description
Technical Field
The utility model belongs to the technical field of rectifier bridge assembly, and particularly relates to a lead assembly device of a rectifier bridge product.
Background
The packaging of the rectifier bridge product mainly comprises the working procedures of material assembly, welding, cleaning, plastic packaging, electroplating, performance testing and the like. The assembling process is to combine the raw materials such as chips, jumpers, soldering lugs, frames, leads and the like together according to a specific design mode, and the rectifier bridge product adopting the lead combination needs to be assembled by manually screening the leads. The assembly mode has main defects that: the lead wires are distributed in disorder, workers need to turn the lead wires to the correct direction and plane for assembly, the process is complex, a great deal of manpower is wasted, the efficiency is very low, and the development of enterprises is not facilitated in long-term consideration.
Therefore, the assembly work of the rectifier bridge product employing the lead wire structure needs to be further improved.
Disclosure of Invention
The utility model aims to provide a lead wire assembly device of a rectifier bridge product, which solves the problems in the prior art.
The technical scheme adopted by the utility model is as follows:
the lead assembling device for the rectifier bridge product comprises a lead loader, a transfer bar, a graphite mold and a lead blanking box, wherein the lead loader comprises a machine base, a feeding mechanism, a conveying mechanism and a loading mechanism;
the feeding mechanism, the conveying mechanism and the loading mechanism are all arranged above the machine base, the feeding mechanism is arranged on the left side of the conveying mechanism, and the conveying mechanism is arranged at the top of the loading mechanism;
the feeding mechanism screens and conveys the lead wires to the conveying mechanism, the conveying mechanism is matched with the loading mechanism, the lead wires are loaded on the transfer strip, the graphite mold is arranged in the lead wire blanking box, and the transfer strip is matched with the lead wire blanking box to realize rapid assembly of the lead wires.
Preferably, the feeding mechanism comprises a vibration chassis, a storage disc, a spiral track and an amplitude regulator, wherein the vibration chassis is fixed on the machine base; the storage disc is arranged above the vibration chassis; the spiral track is arranged in the storage disc, spirally rises from the bottom and is used for directionally screening the leads meeting the requirements and sending the leads to the feeding mechanism; the amplitude regulator is arranged on the side surface of the machine base, and the feeding speed is changed by regulating the amplitude.
Preferably, the conveying mechanism comprises a feeding track, a track cover plate, a horizontal feeding vibrator and a full material sensor; the feeding track is arranged on the right side of the feeding mechanism and is in butt joint with a discharge hole of the storage disc; the track cover plate is arranged above the feeding track and is used for preventing the lead wires from being extruded and overlapped in the moving process; the horizontal feeding vibrator is arranged below the feeding track, is tightly attached to the feeding track and is used for driving the lead to move forwards; the full material inductor is arranged on the track cover plate and is close to the lead wire inlet.
Preferably, the loading mechanism comprises a beam base, an air cylinder, a transfer bar guide rail, a transfer bar inlet, an in-place sensor, a motor and rollers;
the beam base is arranged on the machine base and is positioned below the feeding track; a transfer strip guide rail is paved on the beam base, the left side of the transfer strip guide rail is connected with a cylinder, and a transfer strip inlet is arranged above the transfer strip guide rail and close to the cylinder;
the in-place sensor is arranged at the tail end of the transfer bar track and is used for detecting whether a transfer bar exists above the track;
the motor belt roller is arranged on the right side of the transfer bar inlet, and the roller is close to the upper side of the transfer bar track.
Preferably, a plurality of linear grooves are formed in the transfer strip, the depth of each groove is consistent with the thickness of each lead, and each groove is just filled with one lead when the lead on the feeding track falls down.
Preferably, the left end and the right end of the graphite mold are provided with positioning holes, the graphite mold is provided with a plurality of filling grooves, and the filling grooves provide a fixed model for assembling the rectifier bridge.
Preferably, the lead blanking box comprises an upper cover and a lower box; the left end and the right end of the upper cover are respectively provided with a material box positioning hole, and two rows of L-shaped material holes are arranged between the two material box positioning holes; the lower box adopts a concave structure, the size and depth of the concave structure correspond to those of the graphite mould, and the left side and the right side of the concave structure are also provided with corresponding material box positioning needles.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
in the utility model, the equipment has simple structure, convenient operation, rapid assembly, effective improvement of working efficiency, low requirement on operators and saving of a large amount of manpower.
Drawings
Fig. 1 is a schematic view of a wire loader of the present utility model.
Fig. 2 is a schematic diagram of a feeding mechanism according to the present utility model.
FIG. 3 is a schematic view of a transfer mechanism and a loading mechanism according to the present utility model.
Fig. 4 is a top view of a transfer bar of the present utility model.
Fig. 5 is a side cross-sectional view of a transfer bar of the present utility model.
Fig. 6 is a schematic diagram of a graphite mold according to the present utility model.
Fig. 7 is a schematic view of a lead blanking box according to the present utility model.
Fig. 8 is a schematic diagram showing a combination of a lead blanking box and a graphite mold according to the present utility model.
Fig. 9 is a schematic diagram of a lead assembly of the present utility model.
In the figure: 1. a base; 2. a feeding mechanism; 11. a storage tray; 12. a spiral track; 13. vibrating the chassis; 14. an amplitude regulator; 3. a conveying mechanism; 21. a feeding rail; 22. a full material sensor; 23. a track cover plate; 24. a horizontal feeding vibrator; 4. a loading mechanism; 31. a beam base; 32. a cylinder; 33. a transfer bar guide rail; 34. a reversed loading bar inlet; 35. an in-place sensor; 36. a motor; 37. a roller; 5. a transfer bar; 41. a groove; 6. a graphite mold; 51. positioning holes; 52. filling the groove; 7. a lead blanking box; 61. an upper cover; 62. a lower box; 63. a material box positioning hole; 64. a material hole; 65. and the material box positions the needle.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Example 1:
the embodiment provides a specific structure of a lead assembling device of a rectifier bridge product, which is shown in figures 1-9 and comprises a lead loader, a transfer bar 5, a graphite mold 6 and a lead blanking box 7, wherein the lead loader comprises a base 1, a feeding mechanism 2, a conveying mechanism 3 and a loading mechanism 4;
the feeding mechanism 2, the conveying mechanism 3 and the loading mechanism 4 are all arranged above the machine base 1, the feeding mechanism 2 is arranged on the left side of the conveying mechanism 3, and the conveying mechanism 3 is arranged on the top of the loading mechanism 4;
the feeding mechanism 2 screens and conveys the lead wires to the conveying mechanism 3, the conveying mechanism 3 is matched with the loading mechanism 4, the lead wires are loaded on the transfer strip 5, the graphite mold 6 is arranged in the lead wire blanking box 7, and the transfer strip 5 is matched with the lead wire blanking box 7, so that the quick assembly of the lead wires is realized.
Further, the feeding mechanism 2 comprises a vibration chassis 13, a storage disc 11, a spiral track 12 and an amplitude regulator 14, wherein the vibration chassis 13 is fixed on the machine base 1; the storage disc 11 is arranged above the vibration chassis 13; the spiral track 12 is arranged in the storage disc 11, spirally rises from the bottom and is used for directionally screening the leads meeting the requirements and delivering the leads to the feeding mechanism 2; the amplitude regulator 14 is arranged on the side surface of the machine base 1, and the feeding speed is changed by regulating the amplitude. The worker only needs to pour the lead into the storage disc 11, and the lead meeting the requirements can be screened out and sent to the feeding mechanism 2, so that the purpose of screening the lead is achieved.
Further, the conveying mechanism 3 comprises a feeding track 21, a track cover plate 23, a horizontal feeding vibrator 24 and a full material sensor 22; the feeding track 21 is arranged on the right side of the feeding mechanism 2 and is in butt joint with a discharge hole of the storage disc 11; the track cover plate 23 is arranged above the feeding track 21 and is used for preventing the leads from being extruded and overlapped in the moving process; the horizontal feeding vibrator 24 is arranged below the feeding track 21, is tightly attached to the feeding track 21 and is used for driving the lead wire to move forwards; the full material sensor 22 is arranged on the track cover plate 23 and is close to the lead inlet. When the lead is fully arranged on the feeding track 21, a stop signal can be sent to the control end, so that the feeding mechanism 2 can be stopped; when the feeding track 21 is in a material shortage state, the feeding track can send a working signal to the control end, so that the feeding mechanism 2 starts working, and the aim of automatic starting and stopping of feeding is fulfilled.
Further, the loading mechanism 4 comprises a beam base 31, an air cylinder 32, a transfer bar guide rail 34, a transfer bar inlet 33, an in-place sensor 35, a motor 36 and a roller 37;
the beam base 31 is arranged on the machine base 1 and is positioned below the feeding track 21; a transfer strip guide rail 34 is paved on the beam base 31, the left side of the transfer strip guide rail 34 is connected with a cylinder 32, and a transfer strip inlet 33 is arranged above the transfer strip guide rail 34 and close to the cylinder 32;
the in-place sensor 35 is arranged at the tail end of the transfer bar track and is used for detecting whether the transfer bar 5 is arranged above the track;
the motor 36 is provided with a roller 37 on the right of the transfer bar inlet 33, wherein the roller 37 is positioned closely above the transfer bar track. When the device works, the motor 36 drives the roller 37 to move, and the roller 37 contacts with the transfer strip on the track to drive the transfer strip to move forwards.
Working principle of lead loader:
when the transfer bar is put into the transfer bar inlet 33, the air cylinder 32 pushes the transfer bar forward to reach the roller 37, and at the moment, if the transfer bar is not at the position of the in-place sensor 35, the motor 36 is started, the roller 37 can drive the transfer bar to move forward, and in the moving process, the lead wire on the feeding track 21 can fall into the groove of the transfer bar, so that the purpose of loading the lead wire is realized.
Further, the transfer bar 5 is provided with a plurality of linear grooves 41, the depth of each groove 41 is consistent with the thickness of the lead, so that when the lead on the feeding track 21 falls down, each groove 41 is just filled with one lead.
Further, positioning holes 51 are formed in the left end and the right end of the graphite mold 6, a plurality of filling grooves 52 are formed in the graphite mold 6, and the filling grooves 52 provide a fixed model for assembling the rectifier bridge.
Further, the lead wire blanking box 7 includes an upper cover 61 and a lower box 62; the left and right ends of the upper cover 61 are provided with material box positioning holes 63, and two rows of L-shaped material holes 64 are arranged between the two material box positioning holes 63; the lower box 62 adopts a concave structure, the size and depth of the concave shape correspond to those of the graphite mold 6, and the left and right sides of the concave shape are also provided with corresponding box positioning pins 65. When the worker assembles, only need put into the graphite mould and lead wire unloading box, fix a position and fix through magazine locating pin 65, then cover, aim at the L type material hole 64 of upper cover 61 with the transfer strip that loads the lead wire again, turn over and fall down the lead wire along the material hole in the corresponding filling recess 52 of graphite mould, realize quick assembly's purpose.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. The utility model provides a lead wire assembly quality of rectifier bridge product which characterized in that: the automatic lead wire feeding device comprises a lead wire loading machine, a transfer bar (5), a graphite mold (6) and a lead wire blanking box (7), wherein the lead wire loading machine comprises a machine base (1), a feeding mechanism (2), a conveying mechanism (3) and a loading mechanism (4);
the feeding mechanism (2), the conveying mechanism (3) and the loading mechanism (4) are all arranged above the machine base (1), the feeding mechanism (2) is arranged on the left side of the conveying mechanism (3), and the conveying mechanism (3) is arranged at the top of the loading mechanism (4);
the feeding mechanism (2) is used for screening and conveying the lead wires to the conveying mechanism (3), the conveying mechanism (3) is matched with the loading mechanism (4), the lead wires are loaded on the transfer strip (5), the graphite die (6) is arranged in the lead wire blanking box (7), and the transfer strip (5) is matched with the lead wire blanking box (7) to realize rapid assembly of the lead wires.
2. A lead wire assembly device for a rectifier bridge product as defined in claim 1, wherein: the feeding mechanism (2) comprises a vibration chassis (13), a storage disc (11), a spiral track (12) and an amplitude regulator (14), wherein the vibration chassis (13) is fixed on the machine base (1); the storage disc (11) is arranged above the vibration chassis (13); the spiral track (12) is arranged in the storage disc (11), spirally rises from the bottom and is used for directionally screening the leads meeting the requirements and delivering the leads to the feeding mechanism (2); the amplitude regulator (14) is arranged on the side face of the machine base (1), and the feeding speed is changed by regulating the amplitude.
3. A lead wire assembly device for a rectifier bridge product as defined in claim 2, wherein: the conveying mechanism (3) comprises a feeding track (21), a track cover plate (23), a horizontal feeding vibrator (24) and a filling sensor (22); the feeding track (21) is arranged on the right side of the feeding mechanism (2) and is in butt joint with a discharge hole of the storage disc (11); the track cover plate (23) is arranged above the feeding track (21) and is used for preventing the leads from being extruded and overlapped in the moving process; the horizontal feeding vibrator (24) is arranged below the feeding track (21), is tightly attached to the feeding track (21) and is used for driving the lead wire to move forwards; the full material sensor (22) is arranged on the track cover plate (23) and is close to the lead inlet.
4. A lead wire assembly device for a rectifier bridge product as defined in claim 3, wherein: the loading mechanism (4) comprises a beam base (31), an air cylinder (32), a transfer bar guide rail (34), a transfer bar inlet (33), an in-place sensor (35), a motor (36) and a roller (37);
the beam base (31) is arranged on the machine base (1) and is positioned below the feeding track (21); a transfer strip guide rail (34) is paved on the beam base (31), the left side of the transfer strip guide rail (34) is connected with an air cylinder (32), and a transfer strip inlet (33) is formed in the position, close to the air cylinder (32), above the transfer strip guide rail (34);
the in-place sensor (35) is arranged at the tail end of the transfer bar track and is used for detecting whether a transfer bar (5) is arranged above the track;
the motor (36) is provided with a roller (37) and is arranged on the right side of the transfer bar inlet (33), wherein the roller (37) is close to the upper side of the transfer bar track.
5. The rectifier bridge product lead wire assembly device of claim 4, wherein: a plurality of linear grooves (41) are formed in the transfer strip (5), the depth of each groove (41) is consistent with the thickness of the lead, and when the lead on the feeding track (21) falls down, each groove (41) is just filled with one lead.
6. The rectifier bridge product lead wire assembly device of claim 5, wherein: positioning holes (51) are formed in the left end and the right end of the graphite mold (6), a plurality of filling grooves (52) are formed in the graphite mold (6), and the filling grooves (52) provide a fixed model for assembling the rectifier bridge.
7. The rectifier bridge product lead wire assembly device of claim 6, wherein: the lead blanking box (7) comprises an upper cover (61) and a lower box (62); two rows of L-shaped material holes (64) are formed between the two material box positioning holes (63); the lower box (62) adopts a concave structure, the size and depth of the concave structure correspond to those of the graphite mould (6), and the left and right sides of the concave structure are also provided with corresponding box positioning needles (65).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320283844.6U CN219658678U (en) | 2023-02-22 | 2023-02-22 | Lead wire assembly quality of rectifier bridge product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320283844.6U CN219658678U (en) | 2023-02-22 | 2023-02-22 | Lead wire assembly quality of rectifier bridge product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219658678U true CN219658678U (en) | 2023-09-08 |
Family
ID=87860205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320283844.6U Active CN219658678U (en) | 2023-02-22 | 2023-02-22 | Lead wire assembly quality of rectifier bridge product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219658678U (en) |
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2023
- 2023-02-22 CN CN202320283844.6U patent/CN219658678U/en active Active
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