CN219647706U

CN219647706U - Production equipment of biochar adsorption material

Info

Publication number: CN219647706U
Application number: CN202320580866.9U
Authority: CN
Inventors: 刘鹏; 蒋永光; 赵峻卿
Original assignee: Shandong Hengzhi Medical Device Technology Co ltd
Current assignee: Shandong Hengzhi Medical Device Technology Co ltd
Priority date: 2023-03-23
Filing date: 2023-03-23
Publication date: 2023-09-08
Anticipated expiration: 2033-03-23

Abstract

The utility model discloses production equipment of biochar adsorption materials, and relates to the technical field of adsorption material production. According to the utility model, through the arrangement of the transmission mechanism, the worm rotates the belt wheel and the worm wheel, so that the worm wheel drives the supporting shaft to rotate, the supporting shaft drives the two transmission wheels to rotate, and the transmission wheels drive the connecting rod to eccentrically rotate, so that the connecting rod moves up and down in the Y-axis direction, under the connection effect of the connecting block, the connecting rod drives the connecting block to move up and down, and simultaneously, the connecting block drives the lifting shaft to move up and down, so that the lifting shaft drives the fixing ring to move up and down, and the fixing ring drives the filter cartridge to move up and down, so that the vibration blanking of raw materials in the filter cartridge is realized, the crushed raw materials can be conveniently and timely blanked, and further the raw materials which are not crushed completely are continuously crushed, and the crushing efficiency is improved.

Description

Production equipment of biochar adsorption material

Technical Field

The utility model relates to the technical field of adsorption material production, in particular to production equipment of a biochar adsorption material.

Background

Activated carbon is a specially treated carbon, also a biochar, and organic raw materials (fruit shells, coal, wood and the like) are heated under the condition of isolating air to reduce non-carbon components (the process is called carbonization), then react with gas, the surface is eroded, a micropore developed structure is generated (the process is called activation), and the activation process is a microscopic process, namely, the surface erosion of a large number of molecular carbides is punctiform erosion, so that the surface of the activated carbon has innumerable fine pores, the micropore diameter of the surface of the activated carbon is mostly between 2 and 50nm, even a small amount of activated carbon has huge surface area, the surface area of each gram of activated carbon is 500-1500m < 2 >, and all applications of the activated carbon are almost based on the characteristic of the activated carbon.

In the process of producing activated carbon, carbonized raw materials need to be moved into a crusher to be crushed, the traditional crusher needs to be matched with a screening device to be used when in use, and crushed raw materials are sieved, and then raw materials with larger particles are moved into the crusher again to be crushed again, so that the processing efficiency is low, and in order to improve the processing efficiency, therefore, the production equipment of the biological carbon adsorption material is provided.

Disclosure of Invention

The utility model aims at: in order to solve the problem of lower processing efficiency, provide the production facility of biological charcoal class adsorption material.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the production equipment of the biochar adsorption material comprises a carbonization furnace, an activation furnace, a crusher, a washing machine and a drying furnace, wherein the crusher comprises a crushing box, a filter cartridge is slidably arranged in the crushing box, the top end of the filter cartridge is fixedly connected with a fixing ring, the top end of the crushing box is fixedly provided with a motor, and the output end of the motor is connected with a transmission mechanism for driving the filter cartridge to move up and down;

the transmission mechanism comprises a worm, a worm wheel, a supporting shaft, two lifting shafts, two connecting blocks, two driving wheels and two connecting rods;

the worm is connected to the output end of the motor, the bottom end of the worm is connected with a crushing mechanism, the supporting shaft is rotatably arranged at the top end of the crushing box, and the worm wheel is fixed on the outer wall of the supporting shaft and meshed with the worm for receiving the torque of the worm;

the two driving wheels are fixed at two ends of the supporting shaft, the two connecting rods are respectively fixed on the outer walls of the two driving wheels, the two lifting shafts are fixed at the top ends of the fixing rings and extend to the top ends of the crushing boxes, the two connecting blocks are fixed at the top ends of the lifting shafts and are sleeved on the outer walls of the connecting rods, and the connecting blocks are driven to move up and down by the connecting rods due to rotation of the driving wheels.

As still further aspects of the utility model: the crushing mechanism comprises a transmission shaft and a plurality of crushing cutters, wherein the transmission shaft is fixedly connected to the bottom end of the worm, the transmission shaft penetrates through the filter cylinder and extends to the bottom end of the crushing box, and the crushing cutters are fixed on the outer wall of the transmission shaft.

As still further aspects of the utility model: the bottom fixed mounting of broken case has the support frame that is used for supporting broken case, the bottom fixed mounting of broken case has the bracing piece, the bottom of transmission shaft with the bracing piece passes through the bearing and rotates to be connected.

As still further aspects of the utility model: the outer wall of the fixed ring is attached to the inner wall of the crushing box, and a guide cylinder which is in sliding connection with the transmission shaft is formed at the bottom end of the filter cylinder.

As still further aspects of the utility model: the bottom of broken case is the arc structure, the discharge tank has been seted up to the bottom of arc structure, the feed chute has been seted up on the top of broken case.

As still further aspects of the utility model: the top of the crushing box is provided with a round groove for the lifting shaft to slide, and the inside of the connecting block is provided with a limit groove for the connecting rod to rotate along with the driving wheel to drive the connecting block to move up and down.

As still further aspects of the utility model: the connecting rod is fixed in the outer wall edge position department of drive wheel, the outer wall of connecting rod is located the both ends shaping of connecting block has the stopper.

Compared with the prior art, the utility model has the beneficial effects that: through setting up drive mechanism, realize that the worm rotates band pulley worm wheel rotation, make worm wheel drive back shaft rotate, make the back shaft drive two drive wheels rotate, make the drive wheel drive the connecting rod and carry out eccentric rotation, thereby make the connecting rod go on reciprocating in the Y axle direction, under the connecting action of connecting block, make the connecting rod drive the connecting block and go up and down in the reciprocating, the connecting block drives the lift axle and goes up and down in the reciprocating, thereby make the lift axle drive solid fixed ring and go on reciprocating, gu fixed ring drives the cartridge filter and goes up and down in the reciprocating, thereby realize that the raw materials in the cartridge filter shakes the unloading, the convenience is in time going on the unloading with kibbling raw materials, and then continue to further smash not smash complete raw materials, improve crushing efficiency.

Drawings

FIG. 1 is a schematic diagram of an activated carbon production flow;

FIG. 2 is a schematic diagram of the structure of the present utility model;

FIG. 3 is an enlarged view of the utility model at A in FIG. 2;

FIG. 4 is a schematic cross-sectional view of the present utility model;

FIG. 5 is an enlarged view of the utility model at B in FIG. 4;

FIG. 6 is a schematic illustration of the connection of a filter cartridge to a retaining ring according to the present utility model;

fig. 7 is a schematic diagram of the connection of the worm wheel and the driving wheel of the present utility model.

In the figure: 1. a crushing box; 2. a motor; 3. a filter cartridge; 4. a transmission shaft; 5. a crushing knife; 6. a fixing ring; 7. a transmission mechanism; 701. a lifting shaft; 702. a connecting block; 703. a worm; 704. a worm wheel; 705. a support shaft; 706. a driving wheel; 707. a connecting rod; 8. a limit groove; 9. a support frame; 10. and (5) supporting the rod.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The motor (YE 3) mentioned in the present utility model is available in market or private order.

Referring to fig. 1 to 7, in the embodiment of the utility model, the production equipment of the biochar adsorption material comprises a carbonization furnace, an activation furnace, a crusher, a washing machine and a drying furnace, wherein the crusher comprises a crushing box 1, a filter cartridge 3 is slidably arranged in the crushing box 1, a fixed ring 6 is fixedly connected to the top end of the filter cartridge 3, a motor 2 is fixedly arranged at the top end of the crushing box 1, and a transmission mechanism 7 for driving the filter cartridge 3 to move up and down is connected to the output end of the motor 2;

the transmission mechanism 7 comprises a worm 703, a worm wheel 704, a supporting shaft 705, two lifting shafts 701, two connecting blocks 702, two driving wheels 706 and two connecting rods 707;

the worm 703 is connected to the output end of the motor 2, the bottom end of the worm 703 is connected with a crushing mechanism, the supporting shaft 705 is rotatably arranged at the top end of the crushing box 1, the worm wheel 704 is fixed on the outer wall of the supporting shaft 705 and meshed with the worm 703, and is used for receiving the torque of the worm 703;

the two driving wheels 706 are fixed at two ends of the supporting shaft 705, the two connecting rods 707 are respectively fixed on the outer walls of the two driving wheels 706, the two lifting shafts 701 are fixed at the top ends of the fixed rings 6 and extend to the top ends of the crushing box 1, the two connecting blocks 702 are fixed at the top ends of the lifting shafts 701 and are sleeved on the outer walls of the connecting rods 707, the connecting rods 707 are used for driving the connecting rods 707 to drive the connecting blocks 702 to reciprocate up and down by the rotation of the driving wheels 706, the connecting rods 707 are fixed at the edge positions of the outer walls of the driving wheels 706, and limiting blocks are formed at two ends of the connecting rods 707, which are located at the connecting blocks 702.

In this embodiment: it is worth noting that in production, the process is carried out by mixing the raw materials (e.g.: shell) is sent into a high-temperature carbonization furnace for carbonization operation, then carbonized raw materials are moved into an activation furnace, an activating agent is added for activation operation, then the activated raw materials are moved into a crusher for crushing operation, the crushed raw materials are moved into a rinsing tank, a certain amount of water and hydrochloric acid with concentration of 32% -36% are added, and diluted to a solution with concentration of about 5%, an ultrasonic device is opened, the ultrasonic device is boiled for 3-4 hours by steam, the water is filtered and injected after cooling, the water is filtered and dried again, the dried raw materials are put into a drying furnace for drying treatment, so as to obtain active carbon, after the raw materials enter the crusher, the raw materials are stored in a filter cartridge 3, the worm 703 is driven to rotate by a motor 2, the worm 703 drives a crushing mechanism to crush the raw materials, the crushed raw materials are filtered by the filter cartridge 3, and the crushed raw materials slide along the inner wall of a crushing box 1 to fall down for discharging, simultaneously, the worm 703 rotates the belt pulley worm wheel 704, the worm wheel 704 drives the supporting shaft 705 to rotate, the supporting shaft 705 drives the two driving wheels 706 to rotate, the driving wheels 706 drive the connecting rod 707 to eccentrically rotate, the connecting rod 707 moves up and down in the Y-axis direction, under the connection effect of the connecting block 702, the connecting rod 707 drives the connecting block 702 to reciprocate up and down, the connecting block 702 drives the lifting shaft 701 to reciprocate up and down, the lifting shaft 701 drives the fixing ring 6 to reciprocate up and down, the fixing ring 6 drives the filter cartridge 3 to reciprocate up and down, thereby realizing vibration blanking of raw materials in the filter cartridge 3, facilitating timely blanking of the crushed raw materials, further continuously crushing the raw materials which are not crushed completely, the crushing efficiency is improved.

Referring to fig. 4, the crushing mechanism includes a driving shaft 4 and a plurality of crushing blades 5, the driving shaft 4 is fixedly connected to the bottom end of the worm 703, the driving shaft 4 extends to the bottom end of the crushing box 1 through the filter cartridge 3, and the plurality of crushing blades 5 are fixed to the outer wall of the driving shaft 4.

In this embodiment: the worm 703 is driven to rotate through the motor 2, so that the worm 703 drives the transmission shaft 4 to rotate, the transmission shaft 4 drives the crushing cutters 5 to rotate, the crushing cutters 5 crush raw materials, and the crushed raw materials are filtered and discharged through the filter cartridge 3.

Referring to fig. 2, a supporting frame 9 for supporting the crushing box 1 is fixedly installed at the bottom end of the crushing box 1, a supporting rod 10 is fixedly installed at the bottom end of the crushing box 1, the bottom end of a transmission shaft 4 is rotatably connected with the supporting rod 10 through a bearing, the bottom end of the crushing box 1 is of an arc-shaped structure, a discharge chute is formed at the bottom end of the arc-shaped structure, and a feed chute is formed at the top end of the crushing box 1.

In this embodiment: when the crushing box is used, raw materials to be processed are put into the filter cylinder 3 in the crushing box 1 through the feed chute, the bottom end of the transmission shaft 4 is supported by the supporting rod 10 for rotation and installation, the crushed raw materials are filtered through the filter cylinder 3, the raw materials slide along the inner wall of the crushing box 1, and finally are discharged through the discharge chute.

Referring to fig. 4 and 6, the outer wall of the fixing ring 6 is attached to the inner wall of the crushing box 1, a guide cylinder slidably connected with the transmission shaft 4 is formed at the bottom end of the filter cylinder 3, a circular groove for sliding the lifting shaft 701 is formed at the top end of the crushing box 1, and a limit groove 8 is formed in the connecting block 702 for driving the connecting block 702 to move up and down along with the rotation of the transmission wheel 706 by the connecting rod 707.

In this embodiment: the connecting rod 707 is driven to eccentrically rotate through the driving wheel 706, so that the connecting rod 707 drives the connecting block 702 to move up and down in a reciprocating manner, meanwhile, the connecting rod 707 transversely slides along the inner wall of the limit groove 8, the connecting block 702 drives the lifting shaft 701 to move up and down in a reciprocating manner, and the lifting shaft 701 drives the fixing ring 6 to move up and down in a reciprocating manner.

The foregoing description is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical solution of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The production equipment of the biochar adsorption material comprises a carbonization furnace, an activation furnace, a crusher, a washing machine and a drying furnace, wherein the crusher comprises a crushing box (1), and is characterized in that a filter cartridge (3) is slidably mounted in the crushing box (1), a fixed ring (6) is fixedly connected to the top end of the filter cartridge (3), a motor (2) is fixedly mounted on the top end of the crushing box (1), and a transmission mechanism (7) for driving the filter cartridge (3) to move up and down is connected to the output end of the motor (2);

the transmission mechanism (7) comprises a worm (703), a worm wheel (704), a supporting shaft (705), two lifting shafts (701), two connecting blocks (702), two transmission wheels (706) and two connecting rods (707);

the worm (703) is connected to the output end of the motor (2) and is used for receiving the torque of the output end of the motor (2);

the bottom end of the worm (703) is connected with a crushing mechanism for crushing raw materials;

the supporting shaft (705) is rotatably arranged at the top end of the crushing box (1), and the worm wheel (704) is fixed on the outer wall of the supporting shaft (705) and meshed with the worm (703) for receiving the torque of the worm (703);

the two driving wheels (706) are fixed at two ends of the supporting shaft (705), and the two connecting rods (707) are respectively fixed at eccentric positions of the outer walls of the two driving wheels (706);

the two lifting shafts (701) are fixed at the top ends of the fixed rings (6) and extend to the top ends of the crushing boxes (1), the two connecting blocks (702) are fixed at the top ends of the lifting shafts (701) and are sleeved on the outer wall of the connecting rod (707), and the driving wheels (706) are used for rotating to enable the connecting rod (707) to drive the connecting blocks (702) to reciprocate up and down.

2. The production equipment of biochar adsorption materials according to claim 1, wherein the crushing mechanism comprises a transmission shaft (4) and a plurality of crushing cutters (5), the transmission shaft (4) is fixedly connected to the bottom end of the worm (703), the transmission shaft (4) penetrates through the filter cartridge (3) to extend to the bottom end of the crushing box (1), and the crushing cutters (5) are fixed to the outer wall of the transmission shaft (4).

3. The production equipment of the biochar adsorption material according to claim 2, wherein a supporting frame (9) for supporting the crushing box (1) is fixedly arranged at the bottom end of the crushing box (1), a supporting rod (10) is fixedly arranged at the bottom end of the crushing box (1), and the bottom end of the transmission shaft (4) is rotatably connected with the supporting rod (10) through a bearing.

4. The production equipment of the biochar adsorption material according to claim 2, wherein the outer wall of the fixing ring (6) is attached to the inner wall of the crushing box (1), and a guide cylinder which is in sliding connection with the transmission shaft (4) is formed at the bottom end of the filter cylinder (3).

5. The production equipment of the biochar adsorption material according to claim 1, wherein the bottom end of the crushing box (1) is of an arc-shaped structure, a discharge chute is formed in the bottom end of the arc-shaped structure, and a feed chute is formed in the top end of the crushing box (1).

6. The production equipment of the biochar adsorption material according to claim 1, wherein a round groove for sliding the lifting shaft (701) is formed in the top end of the crushing box (1), and a limit groove (8) is formed in the connecting block (702) and is used for driving the connecting block (702) to move up and down by rotating the connecting rod (707) along with the driving wheel (706).

7. The production equipment of the biochar adsorption material according to claim 1, wherein the connecting rod (707) is fixed at the edge position of the outer wall of the driving wheel (706), and limiting blocks are formed at two ends of the connecting block (702) of the outer wall of the connecting rod (707).