CN113648876A - Low agitated vessel for discharging rubber asphalt production - Google Patents
Low agitated vessel for discharging rubber asphalt production Download PDFInfo
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- CN113648876A CN113648876A CN202111011219.8A CN202111011219A CN113648876A CN 113648876 A CN113648876 A CN 113648876A CN 202111011219 A CN202111011219 A CN 202111011219A CN 113648876 A CN113648876 A CN 113648876A
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- fixedly connected
- stirring
- stirring tank
- plate
- emission
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- 239000010426 asphalt Substances 0.000 title claims abstract description 24
- 238000007599 discharging Methods 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 88
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 239000011387 rubberized asphalt concrete Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 238000000746 purification Methods 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 10
- 239000007789 gas Substances 0.000 abstract description 7
- 239000002341 toxic gas Substances 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000010920 waste tyre Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses stirring equipment for producing low-emission rubber asphalt, relates to the technical field of asphalt production equipment, and aims at solving the problems that a discharge pipe of the existing rubber asphalt stirring equipment is unreasonably and inconvenient to discharge, cannot heat materials, has poor stirring effect along with the reduction of the temperature of the materials, cannot treat harmful gas generated by stirring, influences the health of workers, has poor using effect and low working efficiency. The invention has reasonable structural design, simple operation, convenient discharging, reduced labor intensity of workers, good use effect and high working efficiency, can always monitor the temperature in the stirring tank in the stirring engineering to ensure that the temperature in the stirring tank is in the optimal state, and can treat toxic gas generated during stirring.
Description
Technical Field
The invention relates to the technical field of asphalt production equipment, in particular to stirring equipment for producing low-emission rubber asphalt.
Background
The rubber asphalt is a modified asphalt cementing material, and is formed by processing the raw materials of waste tires into rubber powder, combining the rubber powder according to a certain thickness proportion, adding a plurality of high polymer modifiers, and performing full melt-expansion reaction with matrix asphalt under the condition of fully blending at high temperature (above 180 ℃). The rubber asphalt has the performances of high-temperature stability, low-temperature flexibility, ageing resistance, fatigue resistance, water damage resistance and the like, is an ideal environment-friendly pavement material, and is mainly applied to a stress absorption layer and a surface layer in a road structure. Through retrieval, chinese patent with publication No. CN211435855U discloses a mixture stirring device for asphalt production, comprising a barrel and a plurality of material conveying pipes, wherein a first fixing plate, a material collecting plate and a second fixing plate are sequentially fixed on the inner wall of the barrel from top to bottom, the material collecting plate is of an inverted umbrella-shaped structure, the material conveying pipes are of a circular truncated cone-shaped pipe body structure, a material inlet pipe and a material outlet pipe are fixedly penetrated through the peripheral side surface of the barrel, and a valve is arranged on the material outlet pipe. The design can increase the contact surface between the mixtures and can stir the asphalt mixture circularly, thereby improving the stirring efficiency of the asphalt mixture.
However, above-mentioned patent design has the weak point, and the discharging pipe position sets up the unreasonable ejection of compact of not being convenient for, can't heat the material, and along with material temperature reduces stirring effect variation, and can't handle the produced harmful gas of stirring, influences staff's health, and the result of use is poor, and work efficiency is low.
Disclosure of Invention
The invention aims to solve the problems that the conventional rubber asphalt stirring equipment is unreasonable in discharge pipe arrangement, inconvenient to discharge, incapable of heating materials, poor in stirring effect along with the reduction of the temperature of the materials, incapable of treating harmful gas generated by stirring, and capable of affecting the health of workers, poor in using effect and low in working efficiency, and provides the low-emission rubber asphalt production stirring equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
a stirring device for producing low-emission rubber asphalt comprises a stirring tank, wherein a groove is formed in the inner wall of the stirring tank, a heating plate is fixedly connected in the groove, a motor is fixedly connected to the stirring tank, an output shaft of the motor extends into the stirring tank and is fixedly connected with fan blades, the top of the stirring tank is fixedly communicated with a first sleeve and two second sleeves, a first vertical shaft is movably connected in the first sleeve, a second vertical shaft is movably connected in the second sleeve, a plurality of stirring rods are fixedly connected to the first vertical shaft and the two second vertical shafts, a driven bevel gear and a gear column are fixedly connected to the first vertical shaft, driven gears are fixedly connected to the two second vertical shafts, the two driven gears are meshed with the gear column, a vertical plate is fixedly connected to the top of the stirring tank, and a vertically-arranged arc-shaped plate is fixedly connected to the stirring tank, rotate on the arc and be connected with the worm that the level set up, the worm is kept away from the one end fixedly connected with initiative bevel gear of motor, initiative bevel gear with driven bevel gear meshes mutually, the output shaft of motor with equal fixedly connected with belt pulley on the worm, two transmission connection has same belt on the belt pulley, one side sliding connection of riser has the diaphragm, two the top of second vertical axis all with the diaphragm rotates to be connected, fixed intercommunication has the ventilation pipe on the agitator tank, the ventilation pipe is kept away from the fixed intercommunication of one end of gear post has the active carbon purifying box, the top of agitator tank is rotated and is connected with the two-way lead screw of vertical setting, two-way lead screw with diaphragm threaded connection, fixedly connected with worm wheel on the two-way lead screw, the worm with the worm wheel meshes mutually.
Preferably, the last fixed intercommunication of agitator tank has the inlet pipe, the fixed intercommunication in bottom of agitator tank has the discharging pipe, the inlet pipe with all install the gate valve on the discharging pipe.
Preferably, the bottom of agitator tank fixed mounting has three stabilizer blade, three the stabilizer blade is equidistant setting.
Preferably, two circular grooves are formed in the bottom of the transverse plate, two inner rings of first bearings are fixedly connected to the second vertical shaft, and outer rings of the first bearings are fixedly connected to the corresponding circular grooves.
Preferably, a sliding groove is formed in one side of the vertical plate, a connecting plate is fixedly connected to one side of the transverse plate, and the connecting plate is connected to the inside of the sliding groove in a sliding mode.
Preferably, the bidirectional screw rod is fixedly sleeved with an inner ring of a second bearing, an outer ring of the second bearing is fixedly connected with a connecting rod, and one end, far away from the driving bevel gear, of the connecting rod is fixedly connected with the arc plate.
Preferably, the agitator tank is fixedly connected with a first supporting plate and a second supporting plate, the motor is fixedly connected with the first supporting plate, and the activated carbon purifying box is fixedly connected with the second transverse plate.
Preferably, a temperature detector is fixedly mounted on the stirring tank, and a detection end of the temperature detector is located in the stirring tank.
According to the stirring equipment for producing the low-emission rubber asphalt, the motor is started, the belt pulley is driven to rotate by the output shaft of the motor, the worm is driven to rotate by the belt pulley driving belt, the driving bevel gear is meshed with the driven bevel gears to drive the first vertical shaft to rotate, the gear column is meshed with the two driven gears to drive the second vertical shaft to rotate, and the efficient stirring effect is achieved in a matching manner;
according to the stirring equipment for producing the low-emission rubber asphalt, the fan blades are driven to rotate by the rotation of the output shaft of the motor, the toxic gas in the stirring tank is blown to the activated carbon purification box by the fan blades, the toxic gas is treated, clean gas is discharged, and the effect of purifying air is realized in a matching manner;
the invention has reasonable structural design, simple operation, convenient discharging, reduced labor intensity of workers, good use effect and high working efficiency, can always monitor the temperature in the stirring tank in the stirring engineering to ensure that the temperature in the stirring tank is in the optimal state, and can treat toxic gas generated during stirring.
Drawings
FIG. 1 is a schematic perspective view of a stirring apparatus for producing low-emission rubber asphalt according to the present invention;
FIG. 2 is a schematic sectional view of a main view of a stirring apparatus for producing low-emission rubberized asphalt according to the present invention;
FIG. 3 is a schematic structural diagram of part A of a stirring device for producing low-emission rubberized asphalt according to the present invention;
FIG. 4 is a rear view of a stirring apparatus for producing low-emission rubberized asphalt according to the present invention;
FIG. 5 is a schematic perspective view of a stirring apparatus for producing low-emission rubberized asphalt according to the present invention;
FIG. 6 is a schematic perspective view of a stirring apparatus for producing low-emission rubberized asphalt according to the present invention.
In the figure: 1. a stirring tank; 2. a groove; 3. heating plates; 4. a motor; 5. a fan blade; 6. a first sleeve; 7. a second sleeve; 8. a first vertical axis; 9. a second vertical axis; 10. a stirring rod; 11. a driven bevel gear; 12. a gear post; 13. a driven gear; 14. a vertical plate; 15. an arc-shaped plate; 16. a worm; 17. a drive bevel gear; 18. a belt pulley; 19. a belt; 20. a transverse plate; 21. a chute; 22. a vent pipe; 23. an activated carbon purification box; 24. a discharge pipe; 25. a support leg; 26. a feed pipe; 27. a temperature detector; 28. a gate valve; 29. a bidirectional screw rod; 30. a worm gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, the present solution provides an embodiment: a stirring device for producing low-emission rubber asphalt comprises a stirring tank 1, a groove 2 is formed in the inner wall of the stirring tank 1, a heating plate 3 is fixedly connected in the groove 2, a motor 4 is fixedly connected on the stirring tank 1, an output shaft of the motor 4 extends into the stirring tank 1 and is fixedly connected with a fan blade 5, a first sleeve 6 and two second sleeves 7 are fixedly communicated with the top of the stirring tank 1, a first vertical shaft 8 is movably connected in the first sleeve 6, a second vertical shaft 9 is movably connected in the second sleeve 7, a plurality of stirring rods 10 are fixedly connected on the first vertical shaft 8 and the two second vertical shafts 9, a driven bevel gear 11 and a gear column 12 are fixedly connected on the first vertical shaft 8, driven gears 13 are fixedly connected on the two second vertical shafts 9, the two driven gears 13 are respectively meshed with the gear column 12, a vertical plate 14 is fixedly connected at the top of the stirring tank 1, an arc-shaped plate 15 which is vertically arranged is fixedly connected on the stirring tank 1, the last worm 16 that is connected with the level and sets up that rotates of arc 15, the one end fixedly connected with initiative bevel gear 17 that motor 4 was kept away from to worm 16, initiative bevel gear 17 meshes with driven bevel gear 11 mutually, equal fixedly connected with belt pulley 18 on motor 4's the output shaft and the worm 16, the transmission is connected with same belt 19 on two belt pulleys 18, one side sliding connection of riser 14 has diaphragm 20, the top of two second vertical axles 9 all rotates with diaphragm 20 to be connected, the last fixed intercommunication of agitator tank 1 has ventilation pipe 22, the one end fixed intercommunication that gear post 12 was kept away from to ventilation pipe 22 has active carbon purifying box 23, the top of agitator tank 1 rotates and is connected with the two-way lead screw 29 of vertical setting, two-way lead screw 29 and diaphragm 20 threaded connection, fixedly connected with worm wheel 30 on the two-way lead screw 29, worm 16 meshes with worm wheel 30 mutually.
Referring to fig. 1, in this embodiment, a sliding groove 21 is formed in one side of the vertical plate 14, a connecting plate is fixedly connected to one side of the horizontal plate 20, and the connecting plate is slidably connected to the sliding groove 21 to limit the horizontal plate 20.
Referring to fig. 1, in this embodiment, last fixedly connected with first backup pad and the second backup pad of agitator tank 1, motor 4 and first backup pad fixed connection, activated carbon purifying box 23 and second diaphragm fixed connection make more stable operation of motor 4 and activated carbon purifying box 23.
Referring to fig. 3, in this embodiment, two circular grooves are opened at the bottom of the horizontal plate 20, the inner rings of the first bearings are fixedly connected to the two second vertical shafts 9, and the outer rings of the first bearings are fixedly connected to the corresponding circular grooves, so that the second vertical shafts 9 rotate more stably.
Referring to fig. 4, in this embodiment, a temperature detector 27 is fixedly installed on the stirring tank 1, and a detection end of the temperature detector 27 is located in the stirring tank 1, so as to facilitate monitoring of the temperature in the stirring tank 1.
Referring to fig. 5, in this embodiment, a feed pipe 26 is fixedly communicated with the agitator tank 1, a discharge pipe 24 is fixedly communicated with the bottom of the agitator tank 1, and gate valves 28 are respectively installed on the feed pipe 26 and the discharge pipe 24, so as to control the feeding and discharging of the material.
Referring to fig. 5, in this embodiment, the bidirectional screw 29 is fixedly sleeved with an inner ring of the second bearing, the outer ring of the second bearing is fixedly connected with a connecting rod, and one end of the connecting rod, which is far away from the driving bevel gear 17, is fixedly connected with the arc-shaped plate 15, so that the rotation of the bidirectional screw 29 is more stable.
Referring to fig. 6, in the present embodiment, three support legs 25 are fixedly installed at the bottom of the stirring tank 1, and the three support legs 25 are arranged at equal intervals, so that the stirring tank 1 is more stable.
The working principle is that a gate valve 28 on a feeding pipe 26 is opened, raw materials are fed into a stirring tank 1, then the gate valve 28 is closed, a heating plate 3 is started, the temperature in the stirring tank 1 is monitored through a temperature detector 27, a motor 4 is started, the rotation of an output shaft of the motor 4 drives fan blades 5 and a belt pulley 18 to rotate, a belt pulley 18 drives a belt 19 to drive a worm 16 to rotate, the rotation of the worm 16 drives a driving bevel gear 17 to rotate, the driving bevel gear 17 is meshed with a driven bevel gear 11 to drive a first vertical shaft 8 to rotate, the rotation of the first vertical shaft 8 drives a gear column 12 to rotate, the gear column 12 is meshed with two driven gears 13 to drive two second vertical shafts 9 to rotate, the two second vertical shafts 9 and the first vertical shaft 8 rotate in opposite directions, the stirring efficiency of the two directions is improved, the two-way stirring worm 16 is meshed with the worm gear 30 to drive a two-way screw 29 to rotate, the rotation of the two-way screw 29 drives a transverse plate 20 to reciprocate up and down, the transverse plate 20 moves to drive the two second vertical shafts 9 to move up and down, the driven gear 13 is always meshed with the gear column 12 in the up-and-down moving process, the effect of stirring materials while moving up and down the second vertical shafts 9 is achieved in a matching mode, harmful gas can be generated in the heating and stirring process, the fan blades 5 blow the harmful gas into the activated carbon purification box 23, clean gas is discharged, and after stirring is completed, the gate valve 28 on the discharge pipe 24 is opened to discharge the materials.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The stirring equipment for producing the low-emission rubber asphalt comprises a stirring tank (1) and is characterized in that a groove (2) is formed in the inner wall of the stirring tank (1), a heating plate (3) is fixedly connected in the groove (2), a motor (4) is fixedly connected on the stirring tank (1), an output shaft of the motor (4) extends into the stirring tank (1) and is fixedly connected with fan blades (5), a first sleeve (6) and two second sleeves (7) are fixedly communicated with the top of the stirring tank (1), a first vertical shaft (8) is movably connected in the first sleeve (6), a second vertical shaft (9) is movably connected in the second sleeve (7), a plurality of stirring rods (10) are fixedly connected on the first vertical shaft (8) and two second vertical shafts (9), a driven bevel gear (11) and a gear column (12) are fixedly connected on the first vertical shaft (8), driven gears (13) are fixedly connected to the two second vertical shafts (9), the two driven gears (13) are engaged with the gear columns (12), a vertical plate (14) is fixedly connected to the top of the stirring tank (1), a vertically arranged arc-shaped plate (15) is fixedly connected to the stirring tank (1), a horizontally arranged worm (16) is rotatably connected to the arc-shaped plate (15), a driving bevel gear (17) is fixedly connected to one end, far away from the motor (4), of the worm (16), the driving bevel gear (17) is engaged with the driven bevel gear (11), belt pulleys (18) are fixedly connected to the output shaft of the motor (4) and the worm (16), the same belt (19) is rotatably connected to the two belt pulleys (18), and a transverse plate (20) is slidably connected to one side of the vertical plate (14), two the top of second vertical axis (9) all with diaphragm (20) rotate to be connected, fixed intercommunication has ventilation pipe (22) on agitator tank (1), ventilation pipe (22) are kept away from the fixed intercommunication of one end of gear post (12) has active carbon purifying box (23), the top of agitator tank (1) is rotated and is connected with two-way lead screw (29) of vertical setting, two-way lead screw (29) with diaphragm (20) threaded connection, fixedly connected with worm wheel (30) on two-way lead screw (29), worm (16) with worm wheel (30) mesh mutually.
2. The stirring equipment for producing low-emission rubberized asphalt according to claim 1, wherein a feeding pipe (26) is fixedly communicated with the stirring tank (1), a discharging pipe (24) is fixedly communicated with the bottom of the stirring tank (1), and gate valves (28) are respectively installed on the feeding pipe (26) and the discharging pipe (24).
3. The stirring equipment for producing low-emission rubberized asphalt according to claim 1, wherein three support legs (25) are fixedly installed at the bottom of the stirring tank (1), and the three support legs (25) are arranged at equal intervals.
4. The stirring equipment for producing the low-emission rubber asphalt as claimed in claim 1, wherein two circular grooves are formed in the bottom of the transverse plate (20), inner rings of first bearings are fixedly connected to the two second vertical shafts (9), and outer rings of the first bearings are fixedly connected to the corresponding circular grooves.
5. The stirring equipment for producing low-emission rubberized asphalt according to claim 1, wherein a sliding groove (21) is formed in one side of the vertical plate (14), and a connecting plate is fixedly connected to one side of the transverse plate (20), and is slidably connected in the sliding groove (21).
6. The stirring equipment for producing low-emission rubberized asphalt according to claim 1, wherein an inner ring of a second bearing is fixedly sleeved on the bidirectional screw rod (29), a connecting rod is fixedly connected to the outer ring of the second bearing, and one end of the connecting rod, far away from the driving bevel gear (17), is fixedly connected with the arc-shaped plate (15).
7. The stirring equipment for producing the low-emission rubber asphalt as claimed in claim 1, wherein a first supporting plate and a second supporting plate are fixedly connected to the stirring tank (1), the motor (4) is fixedly connected to the first supporting plate, and the activated carbon purification box (23) is fixedly connected to the second transverse plate.
8. The stirring equipment for producing low-emission rubberized asphalt according to claim 1, wherein a temperature detector (27) is fixedly installed on the stirring tank (1), and a detection end of the temperature detector (27) is positioned in the stirring tank (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111011219.8A CN113648876A (en) | 2021-08-31 | 2021-08-31 | Low agitated vessel for discharging rubber asphalt production |
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CN202111011219.8A CN113648876A (en) | 2021-08-31 | 2021-08-31 | Low agitated vessel for discharging rubber asphalt production |
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CN202111011219.8A Pending CN113648876A (en) | 2021-08-31 | 2021-08-31 | Low agitated vessel for discharging rubber asphalt production |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114247356A (en) * | 2021-12-30 | 2022-03-29 | 宜春万申制药机械有限公司 | A two-way stirring mixing device for medicine preparation |
CN114272637A (en) * | 2021-12-17 | 2022-04-05 | 南京龙福新科技实业有限公司 | A separation integration equipment for earthworm extraction |
CN114452870A (en) * | 2021-12-15 | 2022-05-10 | 宁夏宏丰特种合金有限公司 | Cold-pressed pellet production and processing device |
CN115106029A (en) * | 2022-06-10 | 2022-09-27 | 九江捷豹药械有限公司 | Preparation facilities of disinfection gel |
-
2021
- 2021-08-31 CN CN202111011219.8A patent/CN113648876A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114452870A (en) * | 2021-12-15 | 2022-05-10 | 宁夏宏丰特种合金有限公司 | Cold-pressed pellet production and processing device |
CN114272637A (en) * | 2021-12-17 | 2022-04-05 | 南京龙福新科技实业有限公司 | A separation integration equipment for earthworm extraction |
CN114247356A (en) * | 2021-12-30 | 2022-03-29 | 宜春万申制药机械有限公司 | A two-way stirring mixing device for medicine preparation |
CN114247356B (en) * | 2021-12-30 | 2023-11-07 | 宜春万申制药机械有限公司 | Bidirectional stirring and uniformly mixing device for medicine preparation |
CN115106029A (en) * | 2022-06-10 | 2022-09-27 | 九江捷豹药械有限公司 | Preparation facilities of disinfection gel |
CN115106029B (en) * | 2022-06-10 | 2023-11-03 | 九江捷豹药械有限公司 | Preparation facilities of disinfection gel |
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Application publication date: 20211116 |