CN219636408U - Distributing device and mineral aggregate supply system - Google Patents
Distributing device and mineral aggregate supply system Download PDFInfo
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- CN219636408U CN219636408U CN202320502036.4U CN202320502036U CN219636408U CN 219636408 U CN219636408 U CN 219636408U CN 202320502036 U CN202320502036 U CN 202320502036U CN 219636408 U CN219636408 U CN 219636408U
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- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 14
- 239000011707 mineral Substances 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 81
- 238000009826 distribution Methods 0.000 claims abstract description 30
- 238000003860 storage Methods 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 10
- 238000006073 displacement reaction Methods 0.000 abstract description 4
- 239000000843 powder Substances 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
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- Control Of Conveyors (AREA)
Abstract
The utility model provides a material distribution device and a mineral aggregate supply system, which solve the problems that the material level of a powder ore bin is not provided with reliable data as a basis, the material level condition of the ore bin can be judged only by naked eyes, the control influence of human factors on the material distribution process is large due to the severe working environment of the site, and the safety risk is large in the operation process. The material distribution device comprises a plurality of feeding belts which are arranged in parallel, and is characterized in that a storage bin is erected above the initial end of each feeding belt, a travelling rail is erected above the storage bins, a material distribution vehicle is arranged on the travelling rail, an infrared generator is arranged at the end part of the travelling rail, and an infrared baffle is erected on the material distribution vehicle. According to the utility model, the material distributing vehicle is adopted for reciprocating transportation, automatic in-place stopping is realized according to displacement judgment, automatic feeding is realized through valve opening and closing, and finally mineral aggregate is automatically transported by a transportation line, so that full-automatic operation is realized from beginning to end, labor is saved, the working efficiency is improved, accurate material distribution is realized, the productivity is improved, and the economic benefit is increased.
Description
Technical Field
The utility model belongs to the technical field of machinery, and relates to full-automatic material distribution equipment, in particular to a material distribution device and a mineral aggregate supply system.
Background
The ore is transported to the ore bin for distribution, frequent operation is needed for changing the bin of the trolley, staff is required to be on duty all the time during the running of equipment, and the ore distributing flashboard is manually switched by manual operation to stand on the distribution trolley, so that the labor intensity of posts is high. The material level of the powder ore bin is not provided with reliable data as a basis, post personnel can judge the material level condition of the ore bin only by naked eyes, and the control influence of human factors on the material distribution process is large due to severe field working environment. Meanwhile, the problem of large dust in the working environment exists in the working site of the distribution trolley, so that the operation and observation are not facilitated, and great trouble is brought to operators.
Therefore, the unattended control of the distribution trolley can be realized, the automation level of a factory can be improved, the labor intensity of operators can be reduced, and more importantly, the influence of human factors on the distribution process can be avoided, so that the working level of subsequent operation is improved.
Disclosure of Invention
The utility model aims at solving the problems in the prior art, and provides a distributing device and a mineral aggregate supply system which are combined with driving distribution, automatic storage and discharging, automatic ore transfer and conveying and the like and realize rationalization, high efficiency and accuracy.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a distributing device, includes a plurality of parallel arrangement's feed belt, every a feed belt's initial end top all erects a feed bin, and a plurality of travelling crane track is erect to the top of feed bin, travelling crane track goes up walking cloth car, travelling crane track's tip sets up infrared generator, erect infrared baffle on the cloth car.
In the material distributing device, a material level sensor is arranged in the material bin.
In the above-mentioned distributing device, the feed bin is the staving that the top has the receiving port, the material level sensor adorn in on the receiving port, the discharge gate is seted up to the bottom of feed bin, install the blowing valve on the discharge gate, the blowing valve orientation the initial end of feed belt.
In the material distributing device, the photoelectric encoder is fixedly arranged on the outer wall of the material distributing vehicle.
In the material distribution device, limit switches are arranged at two ends of the travelling rail relatively, and the two ends of the material distribution vehicle are provided with the gear blocks correspondingly.
In the above-mentioned distributing device, the distributing vehicle includes the automobile body, have the storage chamber in the automobile body, storage chamber top intercommunication feeder hopper, the feed inlet is seted up to storage chamber below, set up the material valve of throwing on the feed inlet.
In the material distribution device, the bottom of the vehicle body is provided with a plurality of wheels, and the wheels are connected by a traveling motor in a driving way.
In the above-mentioned distributing device, the feed belt includes defeated material motor and drive assembly, drive assembly includes driving roll and driven voller, the driving roll with the driven voller periphery is the tensioning and cup joints the conveyer belt, defeated material motor's pivot links firmly the driving roll.
A mineral aggregate supply system comprises the distributing device.
Compared with the prior art, the distributing device and the mineral aggregate supply system have the following beneficial effects:
adopt the cloth car to reciprocate to move fortune, judge according to the displacement and realize automatic parking in place, realize automatic material through the valve switching, finally by the automatic mineral aggregate of moving fortune of transportation circuit, realize full-automatic operation flow from beginning to end, reduce the province manpower, improve work efficiency, realize accurate cloth, accord with the modernization requirement, promote the productivity, increase economic benefits.
Drawings
Fig. 1 is a schematic perspective view of the cloth device.
Fig. 2 is a schematic diagram of the front view structure of the present distributing device.
In the figure, 1, a feeding belt; 2. a storage bin; 3. a discharging valve; 4. a level sensor; 5. a travelling rail; 6. an infrared generator; 7. a material distributing vehicle; 8. an infrared baffle; 9. a photoelectric encoder; 10. and a limit switch.
Detailed Description
The following description of the embodiments of the utility model will be given with reference to the accompanying drawings and examples:
example 1
As shown in fig. 1 and 2, the material distributing device comprises a plurality of feeding belts 1 which are arranged in parallel, and is characterized in that a storage bin 2 is arranged above the initial end of each feeding belt 1, a travelling rail 5 is arranged above the storage bins 2, a material distributing vehicle 7 is arranged on the travelling rail 5, an infrared generator 6 is arranged at the end part of the travelling rail 5, and an infrared baffle 8 is erected on the material distributing vehicle 7.
The number of the feeding belts 1 is equal to the number of the bins 2, and the specific number can be set according to the length of the travelling rail 5. In the process that the distributing vehicle 7 moves along the travelling rail 5, the distributing vehicle 7 can feed each bin 2, so that the materials are conveyed through the feeding belts 1 at the same time, and the working efficiency is improved.
A material level sensor 4 is arranged in the storage bin 2.
The feed bin 2 is the staving that the top has the receiving port, and material level sensor 4 dress is on the receiving port, and the discharge gate is seted up to the bottom of feed bin 2, and discharge gate facial make-up is equipped with blowing valve 3, and blowing valve 3 is towards the initial end of feed belt 1. The material level sensor 4 detects the material stock quantity in the material bin 2 at any time, numerical information of the material stock quantity is sent to the controller, and when the material stock quantity reaches a certain value, the controller controls the opening of the material discharge valve 3 to deliver materials to the initial end of the feeding belt 1.
The outer wall of the distributing trolley 7 is fixedly provided with a photoelectric encoder 9. Sequentially numbering the bins 2 by the starting end of the travelling crane, forming the position information of each bin 2 by combining the distance between adjacent bins 2, and inputting the position information into the photoelectric encoder 9; when the distributing vehicle 7 walks to a position above any bin 2, the photoelectric encoder 9 outputs corresponding position information to the controller, and the controller sends an instruction signal whether to feed the material to the distributing vehicle 7 by knowing the material storage amount in the bin 2 at the position.
When the dust is too large and the infrared ranging fails, the real-time position of the cloth cart 7 is sensed through the photoelectric encoder 9. The infrared ranging and the photoelectric encoder 9 can be combined for use, and the two modes can be calibrated mutually, so that the precision can be improved, and the problems of labor occupation, large calibration error and the like caused by repeated manual calibration can be avoided.
Limit switches 10 are oppositely arranged at two ends of the travelling rail 5, and gear blocks are correspondingly arranged at two ends of the distributing vehicle 7. When the distributing vehicle 7 walks to the end part of the travelling rail 5, the stop block on the vehicle body abuts against the limit switch 10 on the corresponding side, the limit switch 10 sends a in-place signal of the distributing vehicle 7 to the controller, and the controller controls the distributing vehicle 7 to walk reversely after stopping.
The material distributing vehicle 7 comprises a vehicle body, a material storage cavity is arranged in the vehicle body, the upper part of the material storage cavity is communicated with a feed hopper, a material feeding opening is formed in the lower part of the material storage cavity, and a material feeding valve is arranged on the material feeding opening. The material is put into the car body through the feed hopper, and the material throwing valve is controlled to be opened or closed through the controller, so that the material is thrown or cut off.
The bottom of the vehicle body is provided with a plurality of wheels which are connected by a walking motor in a driving way. The controller controls the traveling motor to drive the wheels to rotate positively and reversely, so that the forward movement or the reverse movement of the material distribution vehicle 7 is realized.
The feeding belt 1 comprises a feeding motor and a transmission assembly, the transmission assembly comprises a driving roller and a driven roller, the peripheries of the driving roller and the driven roller are in tensioning sleeve connection with a conveying belt, and a rotating shaft of the feeding motor is fixedly connected with the driving roller. The controller controls the material conveying motor to directionally rotate and synchronously drives the driving roller to directionally rotate, so that the conveying belt and the driven roller synchronously run, and the directional transportation of materials on the conveying belt is realized.
A cloth method of a cloth device, comprising the steps of:
s1, collecting production process data of a storage bin 2, and inputting the data into a controller to generate a data sequence;
wherein the data comprises at least: the material level signal, the material distribution stroke limit signal, the infrared ranging signal, the photoelectric encoder 9 signal, the discharge valve 3 signal and the feeding belt 1 signal of each bin 2;
according to the data sequence: 1) Sequencing the position signals of a plurality of bins 2; 2) Defining forward and reverse rotation signals and stop signals of the walking motor; 3) Determining the current position information of the material distributing vehicle 7; 4) Determining threshold information of the discharge valve 3;
the left side operation of the walking motor of the material distribution vehicle 7 is defined to be forward rotation 1, the right side operation is defined to be reverse rotation 2, and the operation is stopped to be 0.
According to the data sequence, an intelligent material distribution process flow is designed according to the conditions of technology, energy consumption, equipment and the like.
S2, a controller controls the material distributing vehicle 7 to move along one end of the travelling rail 5 to the other end, in the moving process, the infrared generator 6 emits infrared rays to the infrared baffle 8, the controller calculates the real-time position of the material distributing vehicle 7 through an infrared feedback signal, and meanwhile, the photoelectric encoder 9 outputs corresponding position information to the controller, and the two detection position modes are calibrated;
when the distributing vehicle 7 walks to any bin 2 position, if the difference value between the infrared distance measurement and the distance measurement of the photoelectric encoder 9 is greater than 1 meter, a fault alarm prompt is carried out, and the machine is stopped for restoration; if the difference between the infrared distance measurement and the distance measurement of the photoelectric encoder 9 is smaller than 1 meter, the average value of the two distance measurement is taken, and then the difference information of all the bins 2 is sequenced by adopting an bubbling method.
S3, when the material distributing vehicle 7 walks to a position above any bin 2, the controller obtains the material storage quantity in the bin 2 at the position through the material level sensor 4, a material feeding command signal is sent to the material distributing vehicle 7, and the material distributing vehicle 7 opens a material feeding valve to discharge materials to the bin 2; when the stock quantity of the stock bin 2 reaches a certain value, the controller opens the discharge valve 3 to throw materials into the initial end of the feeding belt 1, and the controller controls the feeding belt 1 to drive the materials on the feeding belt 1 to be transported in a directional manner;
s4, when the material distribution vehicle 7 walks to the end part of the travelling rail 5, the gear block of the material distribution vehicle 7 abuts against the limit switch 10 on the corresponding side, the limit switch 10 sends a in-place signal of the material distribution vehicle 7 to the controller, the controller controls the material distribution vehicle 7 to walk reversely after stopping, and the steps S2 and S3 are repeated, so that the material distribution vehicle 7 is subjected to reciprocating material distribution.
The parking operation of the distributing car 7 adopts an interval parking method, and when the position information of the distributing car 7 meets +/-0.5m of the central position of the storage bin 2, the parking can be performed, so that the problem that the distributing car 7 oscillates back and forth and cannot be stopped is avoided.
Compared with the prior art, the material distribution device has the following beneficial effects:
adopt cloth car 7 reciprocal transport, judge according to the displacement and realize automatic parking in place, realize automatic throw through the valve switching, finally by the automatic mineral aggregate of transporting line transport, realize full-automatic operation flow from beginning to end, reduce laborsaving, improve work efficiency, realize accurate cloth, accord with the modernization requirement, promote the productivity, increase economic benefits.
Example two
Based on the first embodiment, the present embodiment is different in that:
a mineral aggregate supply system comprises the distributing device.
Compared with the prior art, the mineral aggregate supply system has the following beneficial effects:
adopt cloth car 7 reciprocal transport, judge according to the displacement and realize automatic parking in place, realize automatic throw through the valve switching, finally by the automatic mineral aggregate of transporting line transport, realize full-automatic operation flow from beginning to end, reduce laborsaving, improve work efficiency, realize accurate cloth, accord with the modernization requirement, promote the productivity, increase economic benefits.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.
Although the feeder belt 1 is used more herein; a stock bin 2; a discharge valve 3; a level sensor 4; a travelling rail 5; an infrared generator 6; a distributing vehicle 7; an infrared baffle 8; a photoelectric encoder 9; limit switch 10, but does not exclude the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
Claims (9)
1. The utility model provides a distributing device, includes a plurality of parallel arrangement's feed belt, its characterized in that every a feed belt's initial end top all erects a feed bin, and a plurality of the driving track is erect to the top of feed bin, walk the cloth car on the driving track, the orbital tip of driving sets up infrared generator, erect infrared baffle on the cloth car.
2. The distributing device of claim 1, wherein a level sensor is disposed within the bin.
3. The distributing device of claim 2, wherein the bin is a barrel body with a receiving port at the top end, the material level sensor is arranged on the receiving port, a discharging port is arranged at the bottom of the bin, and a discharging valve is arranged on the discharging port and faces to the initial end of the feeding belt.
4. The distributing device of claim 1, wherein the outer wall of the distributing vehicle is fixedly provided with a photoelectric encoder.
5. The distributing device of claim 1, wherein limit switches are arranged at two ends of the travelling rail oppositely, and the two ends of the distributing vehicle are provided with gear blocks correspondingly.
6. The distributing device of claim 1, wherein the distributing vehicle comprises a vehicle body, a storage cavity is arranged in the vehicle body, the upper part of the storage cavity is communicated with a feed hopper, a feed port is arranged below the storage cavity, and a feed valve is arranged on the feed port.
7. The distributing device of claim 6, wherein the underbody is provided with a plurality of wheels, and wherein the plurality of wheels are drivingly connected by a travel motor.
8. The distributing device of claim 1, wherein the feeding belt comprises a feeding motor and a transmission assembly, the transmission assembly comprises a driving roller and a driven roller, the peripheries of the driving roller and the driven roller are in tension sleeve joint with a transmission belt, and a rotating shaft of the feeding motor is fixedly connected with the driving roller.
9. Mineral aggregate supply system, characterized by comprising a distribution device according to any of claims 1 to 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320502036.4U CN219636408U (en) | 2023-03-15 | 2023-03-15 | Distributing device and mineral aggregate supply system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320502036.4U CN219636408U (en) | 2023-03-15 | 2023-03-15 | Distributing device and mineral aggregate supply system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219636408U true CN219636408U (en) | 2023-09-05 |
Family
ID=87814105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320502036.4U Active CN219636408U (en) | 2023-03-15 | 2023-03-15 | Distributing device and mineral aggregate supply system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219636408U (en) |
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2023
- 2023-03-15 CN CN202320502036.4U patent/CN219636408U/en active Active
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