CN219626157U - Steering shaft intelligent processing training production line - Google Patents

Abstract

The utility model relates to a practical training production line, in particular to an intelligent steering shaft processing practical training production line, which comprises the following steps: the industrial Internet cloud platform is used for comprehensively managing data and controlling flow of the intelligent processing training production line through a network; the general control information management unit is used for monitoring and managing the whole production process from the order to the completion of the product; the intelligent storage unit is used for automatically delivering and storing; the intelligent processing unit is used for adding a steering shaft; the comprehensive unit is used for marking, detecting and deburring; and the intelligent logistics unit is used for transferring the steering shaft among the intelligent storage unit, the intelligent processing unit and the comprehensive unit. The intelligent storage unit, the intelligent processing unit, the comprehensive unit and the total control information management unit of the steering shaft intelligent processing training production line are sequentially arranged, and are provided with independent control units, so that the on-site operation and observation can be facilitated, and meanwhile, the production line production can be realized.

Description

Steering shaft intelligent processing training production line

Technical Field

The utility model relates to a practical training production line, in particular to an intelligent steering shaft processing practical training production line.

Background

The quantity of automobile parts is many, therefore more needs intelligent production to the production commonality of automobile parts is better, consequently through the training to intelligent production to automobile parts can effectively improve the student to intelligent manufacturing. At present, a plurality of production lines for automatic production of automobile parts adopt a ring layout mode, the occupied area of the production lines is small, but the distance between stations is small, closed production is needed, and the production lines cannot be used for training of students.

Disclosure of Invention

In order to solve the problems, the utility model provides an intelligent steering shaft processing and training production line which can be used for production and is convenient for training students, and the specific technical scheme is as follows:

a steering spindle intelligent processing practical training production line includes: the industrial Internet cloud platform is used for comprehensively managing data and controlling flow of the intelligent processing training production line through a network; the general control information management unit is used for monitoring and managing the whole production process from the order to the completion of the product; the intelligent storage unit is used for automatically delivering and storing; the intelligent processing unit is used for adding a steering shaft; the comprehensive unit is used for marking, detecting and deburring; and the intelligent logistics unit is used for transferring the steering shaft among the intelligent storage unit, the intelligent processing unit and the comprehensive unit.

Preferably, the intelligent storage unit, the intelligent processing unit, the comprehensive unit and the intelligent logistics unit are all provided with independent control units for independent production or production line production.

Preferably, the network comprises a wired network and/or a wireless network.

Preferably, the intelligent storage unit includes: the automatic stereoscopic warehouse is used for storing the steering shaft; the tunnel type stacker is positioned in the automatic stereoscopic warehouse and used for loading and unloading; the warehouse-in translation table is provided with a tunnel type stacker, and the tunnel type stacker is arranged on the warehouse-in translation table and used for driving the tunnel type stacker to enter and exit the automatic stereoscopic warehouse; the RFID electronic tag system is used for identifying each steering shaft; and the tray is matched with the tunnel type stacker and is used for placing and transferring the steering shaft.

Preferably, the intelligent processing unit includes: three-axis turning and milling compound machine tool; five-axis machining center; the cleaning machine is used for cleaning the steering shaft; the three-shaft turning and milling combined machine tool, the five-shaft machining center and the cleaning machine are respectively positioned at two sides of the servo one-dimensional walking shaft; and the processing mechanical arm is arranged on the servo one-dimensional walking shaft and used for loading and unloading the triaxial turning and milling compound machine tool, the five-axis processing center and the cleaning machine.

Further, still include the upset subassembly, the upset subassembly includes: a mounting base; the lever cylinder is fixed on the mounting seat; one end of the movable connecting plate is arranged on the lever cylinder; the finger cylinder is arranged at the other end of the mounting seat; the jacking air cylinder is fixed on the mounting seat and is arranged opposite to the finger air cylinder; the workpiece positioning seat is arranged on the jacking cylinder; and the positioning device is respectively connected with the movable connecting plate and the mounting seat and is used for buffering and positioning when the movable connecting plate is overturned and controlling the height of the finger cylinder.

Wherein, the positioner includes: the positioning block is fixed on the mounting measuring seat; the differential head is arranged on the movable connecting plate and is opposite to the positioning block; and the buffer is arranged on the differential head and is used for abutting against the positioning block.

Preferably, the integrated unit includes: a comprehensive mechanical arm; the comprehensive clamp library is positioned on one side of the comprehensive mechanical arm and used for placing a plurality of clamps; the polishing devices are arranged at two sides of the comprehensive mechanical arm; the laser marking machine is used for marking or LOGO printing on the steering shaft; and the visual detection device is used for detecting whether the processing is qualified or not.

Further, the polishing device includes: the polishing frame is positioned on one side of the comprehensive mechanical arm; the fixing frame is arranged at the top of the polishing frame; the sander is arranged on the fixed frame; and the collecting disc is arranged on the fixing frame and is positioned below the grinding machine.

Preferably, the smart logistics unit comprises: AGV, the said AGV moves along presuming the route; the transfer conveyor is arranged at the intelligent storage unit, the intelligent processing unit and the comprehensive unit respectively and is used for carrying out transportation of the steering shaft in cooperation with the AGV.

Compared with the prior art, the utility model has the following beneficial effects:

the intelligent storage unit, the intelligent processing unit, the comprehensive unit and the total control information management unit of the steering shaft intelligent processing training production line are sequentially arranged and are provided with independent control units, so that the on-site operation and observation can be facilitated, and meanwhile, the production line production can be realized.

The automatic production of automobile parts is mainly carried out, and industrial robots, industrial network technology, digital twins technology, industrial Internet, cloud platform and modern industrial production are integrated integrally to restore the intelligent factory production scene. The method can be used for industrial production, real processing and open design according to education and teaching characteristics, fully embody the modern enterprise production mode and management concept of integrated production, management and control and two-in-one, and is a comprehensive integrated practice platform for intelligent manufacturing professional group construction and composite type technical personnel to culture.

Drawings

FIG. 1 is a schematic structural diagram of a steering shaft intelligent machining training production line;

FIG. 2 is a schematic structural view of an AGV;

FIG. 3 is a schematic view of the structure of the flipping assembly;

FIG. 4 is a front view of the flip assembly;

FIG. 5 is a side view of the flip assembly;

FIG. 6 is a schematic diagram of the structure of the intelligent processing unit;

FIG. 7 is a schematic diagram of the structure of the integrated unit;

FIG. 8 is a schematic structural view of a polishing apparatus;

fig. 9 is a schematic structural view of the intelligent storage unit.

Detailed Description

The utility model will now be further described with reference to the accompanying drawings.

As shown in fig. 1 to 9, the steering shaft intelligent processing training production line comprises an industrial internet cloud platform, a general control information management unit 1, an intelligent storage unit 3, an intelligent processing unit 4, a comprehensive unit 6 and an intelligent logistics unit 2. The industrial Internet cloud platform carries out comprehensive data management and flow control on the intelligent processing training production line through a network; the general control information management unit 1 is used for monitoring and managing the whole production process from order to product completion; the intelligent storage unit 3 is used for automatically delivering and storing; the intelligent processing unit 4 is used for adding a steering shaft; the comprehensive unit 6 is used for marking, detecting and deburring; the intelligent logistics unit 2 is used for transferring steering shafts among the intelligent storage unit 3, the intelligent processing unit 4 and the assembly unit. Wherein, intelligent storage unit 3, intelligent processing unit 4, integrated unit 6 and general accuse information management unit 1 arrange in proper order.

The intelligent storage unit 3, the intelligent processing unit 4, the comprehensive unit 6 and the intelligent logistics unit 2 are all provided with independent control units for independent production or production line production.

Each unit of the production line is independently and electrically controlled, so that single-station production teaching can be realized, and the single-station production teaching can be integrated into a whole for industrial intelligent manufacturing production. The production line is integrally flexibly designed, digitally collected, informationized and controlled, the production scene of an intelligent manufacturing factory is truly reproduced, the batch processing of the steering shaft assembly of typical parts of the automobile can be realized, the whole system has the production and management functions of the intelligent factory, the teaching practice requirements of middle and high-level staff are fully met, and the functions of practical training teaching, production manufacturing, skill training, innovation development, demonstration display and the like are integrated.

The network includes a wired network and/or a wireless network. The system supports 5G network communication, meets the requirements of equipment interconnection and remote interaction application of the system in an industrial production environment by the characteristics of high bandwidth, low delay and large connection, and provides a network foundation for supporting an industrial Internet cloud platform and industrial field complex application.

The industrial internet cloud platform can support data interaction with the field master control information management unit 1 through a 5G network, and comprehensively manage and control the field devices and production tasks of the intelligent manufacturing production line, such as: scheduling management, bin management, detection and repair, equipment monitoring, equipment operation and the like; the general control information management unit 1 is in charge of receiving operation instructions issued by the system, performing data interaction with each unit, and collecting and feeding back industrial field data; an operator operates and debugs each device in the unit through the HMI human-computer interface of each unit. Through big data analysis and low-delay network communication control architecture based on industrial Internet cloud platform, the full-life cycle management of the manufacturing production process and the product is realized through comprehensive digital and intelligent management and control.

The intelligent warehouse unit 3 comprises an automatic stereoscopic warehouse 33, a tunnel stacker 32, a warehouse-in translation table 31, an RFID electronic tag system and a tray. The automated stereoscopic warehouse 33 is used for storing steering axles; the tunnel stacker 32 is positioned in the automatic stereoscopic warehouse 33 and is used for loading and unloading; the tunnel stacker 32 is mounted on the warehouse-in and warehouse-out translation table 31 and is used for driving the tunnel stacker 32 to enter and leave the automatic stereoscopic warehouse 33; the RFID electronic tag system is used for identifying each steering shaft; the pallet is matched to the tunnel stacker 32 for placement and transfer of the steering shaft. By combining with the RFID electronic tag detection system, the monitoring traceability of the steering shaft from the finished product to the semi-finished product to the finished product is realized, so that the internal process traceability management of the product production and the source traceability and data management of external access are completed, and the uniqueness of the product is ensured.

The intelligent storage unit 3 is also provided with an industrial vision detection device for identifying the workpiece through a camera.

The RFID electronic tag system, the visual detection device and the sensors at all positions construct a traceable system, so that the production condition of each working procedure of a product and the accuracy and systemization of data operation in the production process can be realized, and the production control tracking of the product can be established.

The intelligent machining unit 4 comprises a three-shaft turning and milling compound machine tool 41, a five-shaft machining center 42, a cleaning machine 43, a servo one-dimensional traveling shaft 45, a machining mechanical arm 44 and a turnover assembly 5, wherein the cleaning machine 43 is used for cleaning a steering shaft; the three-axis turning and milling compound machine tool 41, the five-axis machining center 42 and the cleaning machine 43 are respectively positioned at two sides of the servo one-dimensional walking shaft 45; the machining mechanical arm 44 is mounted on a servo one-dimensional traveling shaft 45 and is used for loading and unloading of the three-shaft turning and milling compound machine tool 41, the five-shaft machining center 42 and the cleaning machine 43. The numerical control machine tool can realize the efficient machining of the steering shaft. The integrated micro-electronic technology, the computer technology, the measuring technology, the sensor technology, the automatic control technology and the artificial intelligence technology are integrated, and are tightly combined with the machining process, so that the practical training of a core course of intelligent manufacturing is met, and the high-end composite technology talents are developed and cultivated for the regional manufacturing industry.

The turnover assembly 5 is used for realizing adjustment of a processing surface for workpiece turnover, and the turnover assembly 5 comprises a mounting seat 51, a lever cylinder 52, a movable connecting plate 53, a finger cylinder 56, a jacking cylinder 58, a workpiece positioning seat 59 and a positioning device, wherein the cylinder seat 51 is fixed on a turnover frame, the lever cylinder 52, and the lever cylinder 52 is fixed on the mounting seat 51 through a cylinder bottom plate 511; one end of the movable connecting plate 53 is arranged on the lever cylinder 52, the other end is provided with a finger cylinder 56, and the finger cylinder 56 is provided with a clamping tool for clamping a workpiece from the workpiece positioning seat 59; the jacking cylinder 58 is fixed on the mounting seat 51 and is arranged opposite to the finger cylinder 56; the workpiece positioning seat 59 is mounted on the jacking cylinder 58, and the workpiece to be turned is placed on the workpiece positioning seat 59 by the processing mechanical arm 44. The buffer device comprises a positioning block 55, a differential head 54 and a buffer 541, wherein the positioning block 55 is fixed on the cylinder bottom plate 511 and is positioned on one side of the lever cylinder 52; the differential head 54 is installed on the movable connecting plate 53 and is arranged opposite to the positioning block 55, the buffer 541 is installed on the differential head 54 and used for propping against the positioning block 55, the positioning device is used for buffering and positioning when the movable connecting plate 53 is overturned, and the height of the finger cylinder 56 is controlled, so that the workpiece can be accurately clamped by the clamping tool of the finger cylinder, the collision is avoided, and the overturning of the steering shaft is realized.

The comprehensive unit 6 comprises a comprehensive mechanical arm 61, a comprehensive clamp library 62, a polishing device 63, a laser marking machine 65 and a visual detection device 64, wherein the comprehensive clamp library 62 is arranged around the comprehensive mechanical arm 61, and the comprehensive clamp library 62 is used for placing a plurality of clamps; the polishing devices 63 are provided with two polishing devices for polishing the steering shaft; the laser marking machine 65 is used for marking or LOGO printing on the steering shaft; the vision detecting device 64 is used for detecting whether the processing is qualified or not through a camera.

The polishing device 63 comprises a polishing frame 631, a fixing frame 632, a polishing machine 633 and a collecting disc 634, wherein the polishing frame 631 is positioned on one side of the comprehensive mechanical arm 61; the fixing frame 632 is provided with the top of the polishing frame 631; the polisher 633 is mounted on the mount 632; the collection tray 634 is mounted on the mount 632 below the sander 633.

The intelligent logistics unit 2 comprises an AGV 20 and a transfer conveyor 22, wherein the AGV 20 moves along a set route; the transfer conveyor 22 is respectively arranged at the intelligent storage unit 3, the intelligent processing unit 4 and the comprehensive unit 6 and is used for carrying out the transportation of the steering shaft in cooperation with the AGV 20.

The blank and the tray of the steering shaft assembly are placed in 3 bins of the intelligent storage unit by a stacker, the system is electrified, the general control information management unit 1 issues a production plan, and the system is started:

warehouse-out and machine tool processing: the blank of the steering shaft assembly is taken out of the intelligent storage unit 3 along with the pallet, RFID information reading and writing and industrial visual detection devices are carried out through the in-out and in-out translation table 31, detection results are communicated with a master control, the steering shaft assembly is conveyed to a vehicle-mounted conveying line 21 of the AGV 20 along with the pallet along with the in-out and in-out translation table 31, the steering shaft assembly is conveyed to a transfer conveyor 22 positioned in the intelligent processing unit 4 along with the AGV 20, a cross shaft part on the pallet is picked up by a quick-change tool of the processing mechanical arm 44 and is sent into a three-shaft turning and milling composite machine 41, and the three-shaft turning and milling composite machine 41 respectively carries out characteristic processing such as end surfaces, inner holes and the like; the processing mechanical arm 44 sequentially replaces the tail end quick-change tool to pick up the transmission shaft fork, and the output shaft and the input shaft are sent into the five-shaft processing center 42 to process the end face, the inner hole and the shaft outer diameter. During the machining of the numerical control machine tool, the AGV 20 returns to the intelligent storage unit 3 to receive the blank and the tray of the steering shaft assembly to be machined, and the blank and the tray are sent to the transfer conveyor 22 of the intelligent machining unit 4 to wait for machining.

Processing and cleaning: after the numerical control machine tool is processed, the processing mechanical arm 44 sequentially replaces a steering shaft of which the tail end is quickly replaced by a tool for picking up the processed steering shaft, and the mechanical arm is driven by the servo one-dimensional traveling shaft 45 to move to the cleaning machine 43 for cleaning operation;

deburring, detecting and marking: the processing mechanical arm 44 picks up the steering shaft components after cleaning, places the steering shaft components at a designated position of a tray, conveys the steering shaft along with the tray along the transfer conveyor 22 onto the vehicle-mounted conveying line 21 of the AGV 20, the AGV 20 continues to run downwards until the position of the integrated unit 6 stops, conveys the steering shaft and the tray onto the transfer conveyor 22, and the integrated mechanical arm 61 replaces different tail end quick-change tools to sequentially pick up the steering shaft components for polishing and deburring, places the steering shaft components into a positioning device of a detection platform for intelligent 2D visual defect detection, places unqualified products into a waste warehouse, and performs laser marking operation on the qualified steering shafts;

and (5) warehousing finished products: after marking, the steering shaft and the tray are conveyed to a vehicle-mounted conveying line 21 of the AGV 20 along a transfer conveyor 22, the AGV 20 continues to run to the intelligent storage unit 3, and the storage operation is performed through RFID information reading and writing.

So far, the intelligent manufacturing process of the steering shaft component is finished, the system continuously repeats the procedures and processes, and the small-batch automatic production process is realized until the raw materials or semi-finished products in the warehouse are processed and assembled.

After marking of the steering shaft assembly is completed, the finished product may be transported to the sample display stand by the AGV 20.

The flexible design of the production line can be customized and processed according to the demands of users, and various industrial parts such as shafts, gears and the like, personalized artware such as trophy, nameplate and the like can be produced, so that the expansibility is strong.

The technical principle of the present utility model is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the utility model and should not be taken in any way as limiting the scope of the utility model. Other embodiments of the utility model will occur to those skilled in the art from consideration of the specification and practice of the utility model without the need for inventive faculty, and are within the scope of the claims.

Claims (10)

1. Steering spindle intelligent processing practical training production line, its characterized in that includes:

the industrial Internet cloud platform is used for comprehensively managing data and controlling flow of the intelligent processing training production line through a network;

the general control information management unit (1) is used for monitoring and managing the whole production process from order to product completion;

the intelligent storage unit (3) is used for automatically delivering and storing;

the intelligent processing unit (4) is used for adding a steering shaft;

a comprehensive unit (6) for marking, detecting and deburring; a kind of electronic device with high-pressure air-conditioning system

And the intelligent logistics unit (2) is used for transferring the steering shaft among the intelligent storage unit (3), the intelligent processing unit (4) and the comprehensive unit (6).

2. The steering shaft intelligent machining training production line according to claim 1, wherein the intelligent storage unit (3), the intelligent machining unit (4), the comprehensive unit (6) and the intelligent logistics unit (2) are respectively provided with independent control units for independent production or production line production.

3. The steering shaft intelligent machining training production line according to claim 1, wherein the network comprises a wired network and/or a wireless network.

4. The steering shaft intelligent machining training production line according to claim 1, wherein the intelligent storage unit (3) comprises:

an automated stereoscopic warehouse (33) for storing steering axles;

the tunnel type stacker (32) is positioned in the automatic stereoscopic warehouse (33) and used for loading and unloading;

the warehouse-in translation table (31), the tunnel type stacker (32) is arranged on the warehouse-out translation table (31) and is used for driving the tunnel type stacker (32) to come in and go out of the automatic stereoscopic warehouse (33);

the RFID electronic tag system is used for identifying each steering shaft; a kind of electronic device with high-pressure air-conditioning system

And the tray is matched with the tunnel stacker (32) and is used for placing and transferring the steering shaft.

5. The steering shaft intelligent machining training production line according to claim 1, wherein the intelligent machining unit (4) comprises:

a three-axis turning and milling compound machine tool (41);

a five-axis machining center (42);

a washer (43) for washing the steering shaft;

the three-axis turning and milling combined machine tool (41), the five-axis machining center (42) and the cleaning machine (43) are respectively positioned at two sides of the servo one-dimensional walking shaft (45); a kind of electronic device with high-pressure air-conditioning system

The machining mechanical arm (44), the machining mechanical arm (44) is installed on the servo one-dimensional walking shaft (45) and used for loading and unloading of the three-shaft turning and milling compound machine tool (41), the five-shaft machining center (42) and the cleaning machine (43).

6. The steering shaft intelligent machining training production line according to claim 5, further comprising a turnover assembly (5), wherein the turnover assembly (5) comprises:

a mounting base (51);

a leverage cylinder (52), the leverage cylinder (52) being fixed on the mounting base (51);

the movable connecting plate (53), one end of the movable connecting plate (53) is arranged on the lever cylinder (52);

a finger cylinder (56), wherein the finger cylinder (56) is arranged at the other end of the mounting seat (51);

the jacking air cylinder (58), wherein the jacking air cylinder (58) is fixed on the mounting seat (51) and is arranged opposite to the finger air cylinder (56);

a workpiece positioning seat (59), wherein the workpiece positioning seat (59) is arranged on the jacking cylinder (58); a kind of electronic device with high-pressure air-conditioning system

The positioning device is respectively connected with the movable connecting plate (53) and the mounting seat (51) and is used for buffering and positioning when the movable connecting plate (53) is overturned.

7. The steering shaft intelligent machining training production line according to claim 6, wherein the positioning device comprises:

the positioning block (55), the positioning block (55) is fixed on the mounting seat (51);

the differential head (54) is arranged on the movable connecting plate (53) and is opposite to the positioning block (55); a kind of electronic device with high-pressure air-conditioning system

And the buffer (541) is arranged on the differentiating head (54) and is used for abutting against the positioning block (55).

8. The steering shaft intelligent machining training production line according to claim 1, wherein the integration unit (6) comprises:

a comprehensive mechanical arm (61);

the comprehensive clamp library (62) is positioned on one side of the comprehensive mechanical arm (61) and used for placing a plurality of clamps;

the polishing devices (63) are arranged on the two sides of the comprehensive mechanical arm (61);

-a laser marking machine (65), the laser marking machine (65) being adapted to perform label printing on the steering shaft;

and the visual detection device (64) is used for detecting whether the processing is qualified or not.

9. The steering shaft intelligent machining training production line according to claim 8, wherein the grinding device (63) comprises:

a grinding frame (631), wherein the grinding frame (631) is positioned at one side of the comprehensive mechanical arm (61);

a fixing frame (632), wherein the fixing frame (632) is arranged at the top of the polishing frame (631);

a grinding machine (633), the grinding machine (633) being mounted on the mount (632); a kind of electronic device with high-pressure air-conditioning system

And a collecting tray (634), wherein the collecting tray (634) is installed on the fixing frame (632) and is positioned below the grinding machine (633).

10. A steering spindle intelligent machining training line according to any one of claims 1 to 9, characterized in that the intelligent logistics unit (2) comprises:

an AGV (20), wherein the AGV (20) moves along a set route;

the transfer conveyor (22), transfer conveyor (22) set up respectively intelligent storage unit (3) intelligent processing unit (4) with synthesize unit (6) department, be used for with AGV car (20) cooperation carries out the transportation of steering spindle.