CN115903711A - Full-automatic intelligent manufacturing and assembling production training system and training method - Google Patents

Abstract

The invention relates to a full-automatic intelligent manufacturing and assembly production training system, which comprises a master control information management unit, a master control information management unit and a training control unit, wherein the master control information management unit is used for monitoring and managing the whole production process from order issuing to product completion; the intelligent warehousing unit is used for automatically warehousing and exporting; the intelligent processing unit is used for processing a cylindrical workpiece and a square workpiece; the marking detection and assembly unit is used for marking, detecting, assembling and packaging operations; and the automatic conveying system unit is used for transferring workpieces among the intelligent storage unit, the intelligent processing unit and the marking detection and assembly unit. The practical training system integrally fuses mechanical arms, intelligent technologies and modern industrial production, is close to industrial production, is based on training and teaching, fully embodies the production mode and management concept of modern enterprises integrating manufacturing, modernization, management and control and dualization, and integrates teaching, design, practice, industry, development and scientific research functions.

Description

Full-automatic intelligent manufacturing and assembling production training system and training method

Technical Field

The invention relates to intelligent manufacturing, in particular to a full-automatic intelligent manufacturing and assembly production training system and a training method.

Background

An automatic production line is an important embodiment of an intelligent manufacturing technology and is widely used in the manufacturing industry. The automatic production line can realize automatic, high-efficiency, high-yield and continuous production work, a large number of automatic devices are adopted, key processes are intelligentized, key post robots are replaced, the production process is intelligently and optimally controlled, manual labor is greatly reduced, and the automatic production line plays an important role in modern industrial production.

In order to match the development of smart manufacturing, a large number of talents need to be cultured. However, in the existing teaching, the difference between teaching equipment and actual use is large, and the teaching equipment cannot be close to production, so that the application capability of students is weak.

Disclosure of Invention

In order to solve the problems, the invention provides a full-automatic intelligent manufacturing and assembly production practical training system which is closer to the actual production actual process, enables students to know details of actual production practice in schools and fills the blank of production synchronization, and the specific technical scheme is as follows:

a full-automatic intelligent manufacturing and assembly production training system comprises: the master control information management unit is used for monitoring and managing the whole production process from order placement to product completion; the intelligent warehousing unit is used for automatically warehousing and exporting; the intelligent processing unit is used for processing cylindrical workpieces and square workpieces; the marking detection and assembly unit is used for marking, detecting, assembling and packaging operations; and the automatic conveying system unit is used for transferring workpieces among the intelligent storage unit, the intelligent processing unit and the marking detection and assembly unit.

Preferably, the smart storage unit includes: the automatic stereoscopic warehouse is used for storing workpieces; the tunnel type stacker is positioned inside the automatic stereoscopic warehouse and used for loading and unloading; the tunnel type stacker is arranged on the in-out garage translation table and is used for driving the tunnel type stacker to enter and exit the automatic stereoscopic warehouse; the RFID electronic tag system is used for identifying each workpiece; and the tray is matched with the roadway stacker and is used for placing and transferring workpieces.

Preferably, the intelligent processing unit includes: at least two numerical control machines are arranged; the machining transfer conveyor corresponds to the numerical control machine tool one by one and is positioned on one side of the automatic conveying system unit; the machining robot walking device is positioned on one side of the numerical control machine tool; the machining mechanical arm is arranged on the machining robot walking device and used for assembling and disassembling a workpiece and a machining tool; and the tool table is positioned at one end of the processing robot walking device and used for storing processing tools.

Further, the method also comprises the following steps: and the match warehouse is positioned on one side of the processing robot walking device and is used for placing a workpiece for match.

Preferably, the marking detection and assembly unit includes: the marking transfer conveyor is positioned on one side of the automatic conveying system unit; the marking robot walking device is positioned at one end of the marking transfer conveyor; the marking mechanical arm is arranged on the marking robot walking device; the laser marking machine is positioned on one side of the marking robot walking device and is used for marking a label on a workpiece; the label visual detection system is used for detecting whether the label is qualified or not; the label visual detection system is positioned above the assembly table, and the assembly table is used for assembling workpieces; the assembling clamping jaw table is positioned on one side of the marking robot walking device and used for placing an assembling tool; the well type cover pushing device is positioned on one side of the marking transfer conveyor and is used for sending out the packaging covers; the packaging box warehouse is positioned at one end of the marking robot walking device and used for storing packaging boxes; and the packaging mechanical arm is used for taking out and placing a packaging box from the packaging box warehouse, marking the transfer conveyor and installing a packaging cover at the top of the packaging box.

Preferably, the automated conveying system unit includes: a double-layer double-speed chain conveyor; the lifting conveyors are positioned at two ends of the double-layer speed-multiplying chain conveyor; the jacking reversing mechanism is installed on the double-layer speed-multiplying chain conveyor, and the intelligent processing unit and the marking detection and assembly unit are arranged oppositely.

A practical training method of a full-automatic intelligent manufacturing and assembling production practical training system comprises a processing and assembling practical training method and a competition practical training method, wherein the processing and assembling practical training method carries out practical training by using a master control information management unit, an intelligent warehousing unit, a marking detection and assembly unit and an automatic conveying system unit, and the competition practical training method carries out practical training by using an intelligent processing unit.

Compared with the prior art, the invention has the following beneficial effects:

the full-automatic intelligent manufacturing and assembling production training system provided by the invention integrally fuses mechanical arms, intelligent technologies and modern industrial production, is close to industrial production, is based on training and teaching, fully embodies the production mode and management concept of modern enterprises integrating manufacturing, modernization, management and control and dualization, integrates teaching, design, practice, industry, development and scientific research functions, and is a comprehensive integrated practice platform for intelligent manufacturing professional group construction and composite technology talent culture.

Drawings

FIG. 1 is a schematic layout diagram of a fully automated intelligent manufacturing and assembly production training system;

FIG. 2 is a schematic diagram of a smart warehousing unit;

FIG. 3 is a schematic diagram of a smart process unit;

FIG. 4 is an enlarged partial view of the end of the machining robot;

FIG. 5 is a schematic diagram of a tournament store;

FIG. 6 is a schematic view of the construction of the marking detection and assembly unit;

FIG. 7 is a schematic view of the label vision inspection system mounted on the mounting station;

FIG. 8 is a schematic structural view of a screw bearing block;

FIG. 9 is a schematic view of the construction of the adapter;

fig. 10 is a structural schematic view of a directional bearing block.

Detailed Description

The invention will now be further described with reference to the accompanying drawings.

According to professional construction criteria such as artificial intelligence and intelligent manufacturing, training bases of higher and vocational colleges, skill training platforms and teaching resource demand conditions are investigated and researched, the capability improvement plan and course teaching characteristics of training teachers of all colleges are integrated, the intelligent information management is adopted as a guidance concept by combining the mechanical arm and the practical application situation of the industrial site of intelligent manufacturing equipment, and a full-automatic intelligent manufacturing and assembly production training system with the purposes of productivity, comprehensiveness and openness is constructed by aiming at the fact that production and education of higher and vocational colleges are integrated with talent training mechanism innovation.

The system production object is that 1 set of trophy handicraft external member contains trophy main part and base and three kinds of industrial spare parts, and intelligent processing unit 2 matches the major match standard work piece simultaneously, can carry out the real standard of major match project.

The system processing equipment comprises 3 numerical control machines and 1 laser marking machine 44. The numerical control machine tool is a numerical control lathe 21, a first numerical control machining center 22 and a second numerical control machining center 23. The main processing steps of each workpiece are as follows:

trophy handicraft external member: the numerical control lathe 21 processes a main body, the first numerical control processing center 22 processes the main body, the second numerical control processing center 23 processes a base, and the laser marking machine 44 marks the main body and the base;

as shown in fig. 8 to 10, three industrial parts: the numerical control lathe 21 processes the screw bearing block 36; the numerical control machining center processes the square bearing seat 38 and the adapter 37, and the laser marking machine 44 marks;

match standard work piece: and the first numerical control machining center 22 machines the workpiece.

Example one

As shown in fig. 1 to 7, a full-automatic intelligent manufacturing and assembly production training system includes a general control information management unit, an intelligent warehousing unit 1, an intelligent processing unit 2, a marking detection and assembly unit 4, and an automatic conveying system unit 6.

The master control information management unit is used for monitoring and managing the whole production process from order placement to product completion; the intelligent warehousing unit 1 is used for automatic warehousing and ex-warehousing; the intelligent processing unit 2 is used for processing cylindrical workpieces and square workpieces; the marking detection and assembly unit 4 is used for marking, detecting, assembling and packaging operations; the automatic conveying system unit 6 is used for transferring workpieces among the intelligent storage unit 1, the intelligent processing unit 2 and the marking detection and assembly unit 4.

The main control information management unit is used as a digital information management center of the whole system, an MES production management system is used as a core, and cooperative work and efficient data exchange are carried out through the Ethernet, so that interconnection and intercommunication of the whole system are realized. The whole production process realizes real-time monitoring of a visual system through a computer, an information display liquid crystal display television and the like, a Radio Frequency Identification (RFID) electronic tag system and each sensor carry out material identification and recording, an online measuring device, a visual detection system and the like carry out quality control and information acquisition, a Manufacturing Execution System (MES) production management system and an industrial Ethernet realize data interaction, and the system is used for coordinating substation units to operate according to the flow, so that the equipment is upgraded from automation to intelligence.

The intelligent warehousing unit 1 comprises an automatic stereoscopic warehouse 11, a roadway stacker 12, an in-out warehouse translation table 13, an RFID electronic tag system and a tray. The automatic stereoscopic warehouse 11 is used for storing workpieces; the tunnel type stacker 12 is positioned inside the automatic stereoscopic warehouse 11 and used for loading and unloading; the roadway stacker 12 is arranged on the in-out warehouse translation table 13 and is used for driving the roadway stacker 12 to enter and exit the automatic stereoscopic warehouse 11; the RFID electronic tag system is used for identifying each workpiece; the pallet is matched with the tunnel type stacker 12 and used for placing and transferring workpieces.

The intelligent warehousing unit 1 further comprises a warehousing human-computer interface and programming, and can be independently controlled and trained for training intelligent warehousing.

The automatic warehouse-in and warehouse-out and carrying operation is realized through the roadway stacker 12, so that the trays and the workpieces are delivered out of the warehouse for processing. The warehouse-in and warehouse-out tray can perform logistics management operations such as warehouse checking and the like through RFID information and the like. And the information such as the quantity, the quality, the labels and the like of the products in the warehouse and the warehouse lattice are totally controlled and updated and recorded in real time. Can be called and inquired at any time, and can trace back to the raw materials and each stage of processing. The units are independently and electrically controlled, can be operated on line, and can also be separated from the system to carry out operation and experiment through a human-computer interface.

The intelligent processing unit 2 includes a numerical control machine, a processing transfer conveyor 24, a processing robot traveling device 24, a processing robot arm 25, a tool table 27, and a match warehouse 3. The numerical control machine tool comprises a numerical control lathe 21, a first numerical control machining center 22 and a second numerical control machining center 23; the processing transfer conveyor 24 corresponds to the numerical control machine tool one by one and is positioned at one side of the automatic conveying system unit 6; the processing robot walking device 24 is positioned at one side of the numerical control machine; the machining mechanical arm 25 is arranged on the machining robot walking device 24 and used for assembling and disassembling workpieces and machining tools; the tool table 27 is located at one end of the working robot traveling unit 24 for storing a working tool. The match warehouse 3 is located on one side of the processing robot running gear 24 and used for placing a workpiece for a match. The machining robot traveling device 24 is used for driving the machining mechanical arm 25 to move among the three numerical control machines, the machining transfer conveyor 24, the tool table 27 and the match warehouse 3.

The competition warehouse 3 is provided with a plurality of layers of clapboards 31, a plurality of RFID labels 32 are arranged on the clapboards 31, and the RFID labels 32 correspond to the positions in the warehouse one by one. The bays are for the placement of adapters 37, square bearing blocks 38 and screw bearing blocks 36. The processing robot arm 25 is equipped with an RFID identifier 26.

The intelligent processing unit 2 also comprises a processing control system, and the processing control system comprises intelligent manufacturing MES production management software, intelligent manufacturing simulation software, automatic numerical control programming software, an electronic billboard and a monitoring and information display terminal. The device can realize independent control, and can be used for parameters and independent processing training.

The marking detection and assembly unit 4 comprises a marking transfer conveyor 41, a marking robot walking device 42, a marking mechanical arm 43, a laser marking machine 44, a label visual detection system 46, an assembly table 45, an assembly clamping jaw table 27, a well type cover pushing device 51, a packaging box warehouse 52 and a packaging mechanical arm 53. The marking transfer conveyor 41 is positioned on one side of the automated conveying system unit 6; the marking robot walking device 42 is positioned at one end of the marking transfer conveyor 41; the marking mechanical arm 43 is arranged on the marking robot walking device 42; the laser marking machine 44 is positioned on one side of the marking robot walking device 42 and is used for performing label printing on the workpiece; the label vision detection system 46 is used for detecting whether the label is qualified or not and is also used for assembling the workpiece; the label vision detection system 46 is positioned above the assembly table 45, and the assembly table 45 is used for assembling workpieces; the assembling clamping jaw table 27 is positioned on one side of the marking robot walking device 42 and used for placing assembling tools; the well type cover pushing device 51 is positioned at one side of the marking transfer conveyor 41 and is used for sending out the packaging covers 71; the packing box warehouse 52 is positioned at one end of the marking robot walking device 42 and used for storing the packing boxes 72; the packing robot arm 53 is used to take out the packing box 72 from the packing box warehouse 52 and place it on the marking changeover conveyor 41 and to mount the packing cover 71 on the top of the packing box 72.

The marking detection and assembly unit 4 finishes marking, detecting, assembling and packaging operations of the artware suite by 2 sets of mechanical arms and matched equipment. The units are independently and electrically controlled, can be operated on line, and can also be separated from the system to carry out operation and experiment through a human-computer interface.

The automatic conveying system unit 6 comprises a double-layer speed-multiplying chain conveyor 61, a lifting conveyor 63 and a jacking reversing mechanism 62. The lifting conveyor 63 is positioned at two ends of the double-layer speed-multiplying chain conveyor 61; the jacking reversing mechanism 62 is installed on the double-layer speed-multiplying chain conveyor 61 and is arranged opposite to the intelligent processing unit 2 and the marking detection and assembly unit 4.

The automatic conveying system unit 6 is composed of a double-layer speed-multiplying chain conveyor 61 and a lifting conveyor 63 to form an automatic conveying system with upper and lower layers of circulation. After the warehouse tray is taken out of the warehouse, the finished product workpiece sequentially reaches each processing station from the upper layer through the double-layer speed-multiplying chain conveyor 61, and finally is lowered to the lower-layer speed-multiplying chain through the lifting conveyor 63 to return to the warehouse. The units are independently and electrically controlled, can be operated on line, and can also be separated from the system to carry out operation and experiment through a human-computer interface.

Example two

As shown in fig. 1 to 7, a practical training method of a practical training system for full-automatic intelligent manufacturing and assembling production includes a practical training method for processing and assembling, and the practical training method for processing and assembling uses a master control information management unit, an intelligent warehousing unit 1, a marking detection and assembly unit 4 and an automatic conveying system unit 6 for practical training.

The processing steps of the handicraft base are as follows:

the system is initiated, and the artwork main body blank and the base blank are placed in a tray of the automatic stereoscopic warehouse 11. The MES issues a production task and the system is started;

the pallet and the workpiece are carried out of the warehouse by a roadway stacker 12 and are conveyed to an RFID reader-writer through an in-out warehouse translation table 13, and the RFID reader-writer identifies an RFID electronic tag on the pallet to record information;

the tray and the workpiece continue to run along the upper layer of the double-layer speed-multiplying chain conveyor 61 through the lifting conveyor 63, reach the intelligent processing unit 2, and run to the processing transfer conveyor 24 through the jacking reversing mechanism 62;

the pallet stops in position with the work piece to the end of the process transfer conveyor 24. The processing mechanical arm 25 picks up the handicraft main body and carries out turning processing on the appearance of the main body in the numerical control lathe 21; the machining mechanical arm 25 then changes a tail end tool, picks up the base workpiece of the handicraft article and carries out contour and internal groove machining in the numerical control machining center II 23;

after the artware base is processed in the second numerical control processing center 23, the artware base is picked up by the processing mechanical arm 25 and placed back to the tray; after the main body of the handicraft is processed in the numerically controlled lathe 21, the main body is picked up to a first numerically controlled processing center 22 by a processing mechanical arm 25 to continue to process the appearance, and then the main body is placed back to the tray by the processing mechanical arm 25;

the workpiece and the pallet are placed on a processing transfer conveyor 24 through a processing mechanical arm 25, then return to a double-layer speed-multiplying chain conveyor 61 to continue to run to a marking detection and assembly unit 4, run to a marking transfer conveyor 41 to stop, and run to the marking transfer conveyor 41 through a jacking reversing mechanism 62;

the marking mechanical arm 43 sequentially picks up the artware main body, the base and the laser marking machine 44 for LOGO and character marking by replacing the quick change tool;

the marking robot walking device 42 acts along the walking axis, the marked workpiece is sent to the assembling table 45, the label visual detection system 46 detects the quality of the label, and then the base and the main body are assembled into a whole;

at the same time, the packing robot arm 53 picks up the packing box 72 from the packing box warehouse 52, and places the packing box 72 into an empty tray on the marking transfer conveyor 41;

the marking mechanical arm 43 puts the assembled artware into a packaging box 72 on the tray, the packaging mechanical arm 53 picks up the packaging cover 71 from the well-type cover pushing device 51, and the packaging cover 71 is mounted at the top of the packaging box 72 to complete packaging;

the packaged finished artware returns to the double-layer speed-multiplying chain conveyor 61 along with the pallet, returns to the intelligent storage unit 1 through the lower-layer speed-multiplying chain via the tail end lifting conveyor 63, and is conveyed and stored in a warehouse by the roadway stacker 12 after being read by the RFID; or the packaged finished product is put into a finished product temporary storage 54 for temporary storage by the packaging mechanical arm 53, so that the finished product can be conveniently taken and placed at any time for the appreciation or presentation of visitors.

And (3) industrial part processing steps:

the 3 industrial components are initially placed in the trays of the automated stereoscopic warehouse 11, as described above. After the system is operated, the workpieces and the trays are delivered to the intelligent processing unit 2. The adaptor 37 is machined by the numerically controlled lathe 21; the square bearing seat 38 and the adapter piece 37 are machined by the numerical control machining center I22 or the numerical control machining center II 23. After the processing, the laser marking process can be carried out on the marking detection and assembly unit 4 according to the requirement, and then the laser marking process returns to the automatic stereoscopic warehouse 11 through the double-layer speed-multiplying chain conveyor 61.

The industrial parts comprise a plurality of processing surfaces, and can be independently determined by a user according to practical training requirements, so that the practical training diversity is increased; or in the clamping range of the machine tool clamp and the end tool of the robot, the appearance is innovatively designed, and the digital design capability of students and the application capability of the robot and the numerical control machine are further exercised.

EXAMPLE III

As shown in fig. 3 to 5, a practical training method of a full-automatic intelligent manufacturing and assembly production practical training system includes a match practical training method, and the match practical training method uses an intelligent processing unit 2 for practical training.

And when the intelligent processing unit 2 carries out the training of the competition project, competition standard workpieces are adopted. The tournament standard workpiece comprises four workpieces which are cylindrical and square, the four workpieces are designed in a set, an integrated non-system flow can be assembled after the processing is finished, and the manual assembly process can be expanded by a user. The workpieces are made of steel or hard aluminum materials, and the initial workpieces are manually placed in the unit competition warehouse 3, and the square workpieces are fixed on the zero positioning tray and placed in the unit competition warehouse 3.

The technical process of the competition comprises the following steps:

checking whether the cable connection of each device is normal, checking whether each module is in an online state, and checking whether an emergency stop button, a pneumatic loop and the like are normal.

The system is at the beginning, and the work piece of putting in match warehouse 3 is put respectively to the manual work in checking everywhere there is not the foreign matter.

And starting system management software, and intelligently manufacturing the MES system software to issue production tasks.

1 bin RFID inventory write:

manually appointing bin work types on a bin management interface and clicking to determine, sending warehouse material level process information to a PLC (programmable logic controller) by intelligent manufacturing MES (manufacturing execution system) system software, controlling a processing mechanical arm 25 by the PLC to execute RFID inventory writing of all bins of the match warehouse 3, and finishing the RFID inventory writing of all bins. The system master controller sends out a production plan, and the system starts to operate.

2, feeding and discharging of the machining mechanical arm 25 and machining of the numerical control lathe 21:

the system starts to operate, the machining robot walking device 24 drives the machining mechanical arm 25 to move, the machining mechanical arm is connected with a tail end quick-change tool, workpieces in the match warehouse 3 are picked up, meanwhile, a stop door of the numerical control lathe 21 is automatically opened, the machining mechanical arm 25 sends blank workpieces to an automatic chuck, the chuck automatically clamps the workpieces, and the machining mechanical arm 25 withdraws. And closing the stop gate of the numerically controlled lathe 21, starting machining by the numerically controlled lathe 21 according to the process flow, and turning the outer circle and the end face. After the processing is finished, the stop door of the numerical control lathe 21 is opened, and the processing mechanical arm 25 picks up the semi-finished workpieces and sends the semi-finished workpieces back to the corresponding bin position of the match warehouse 3. And the MES acquires the workpiece information, and meanwhile, the RFID writes the workpiece state to prepare for subsequent operation.

3, feeding and discharging of the machining mechanical arm 25 and machining of a numerical control machining center:

the semi-finished workpieces are returned to the corresponding bin of the competition warehouse 3 by the processing mechanical arm 25. The machining robot walking device 24 drives the machining mechanical arm 25 to move, workpieces in the match warehouse 3 are picked up by replacing end tools, meanwhile, a stop door of the numerical control machining center is automatically opened, the machining mechanical arm 25 sends the workpieces to a pneumatic clamp of the numerical control machining center, the pneumatic clamp automatically clamps the workpieces, the machining mechanical arm 25 withdraws from the square workpieces and is placed in a zero-point positioning tray of the match warehouse 3, the machining mechanical arm 25 is connected with the end tool of the tray, and the picked-up zero-point positioning tray is sent to the zero-point positioning clamp of the numerical control machining center to be automatically clamped. And closing the stop door of the numerical control machining center, starting machining by the numerical control machining center according to the technological process, and machining an inner groove or a pin hole and the like on the workpiece. After the machining is finished, the numerical control machining center is automatically replaced with an online measuring device and placed in an online measuring device tool base, the PLC controls and executes an online detection macro program to be preset in the machine tool, and the MES determines whether the workpiece needs to be repaired according to an online detection result. After the online detection is finished, the judgment is that the workpiece needs to be repaired, an MES (manufacturing execution system) issues an instruction, the numerical control machining center carries out the repairing machining again, the online detection is carried out again after the machining of the repaired workpiece is finished, and the machining detection procedure is continuously repeated until the detection is qualified. And judging that the finished workpieces do not need to be repaired, opening a stop door of the numerical control machining center, automatically loosening the pneumatic clamp, and picking up the finished workpieces by the machining mechanical arm 25 and sending the finished workpieces back to the corresponding bin of the match warehouse 3 for storage. And the MES acquires the workpiece information, and the RFID writes the workpiece state.

And the workpiece numerical control machining is finished, the system continuously repeats each procedure, and the production is circulated and continuously carried out until the workpieces in the match warehouse 3 are machined.

The system is provided with an electronic billboard, and displays information such as the running state and the production condition of the production line in real time.

The system is configured with intelligent manufacturing simulation software, and can perform the whole operation simulation operation of the system.

The storage module of the match warehouse 3 comprises the match warehouse 3, a match workpiece, an RFID electronic tag system, a zero positioning tray and the like. The RFID electronic tag is arranged on a bin and a zero positioning tray of the match warehouse 3, the RFID reader-writer is arranged at the tail end of the robot, the reader-writer detection is carried out when a tool at the tail end of the processing mechanical arm 25 picks up a workpiece to be delivered into a warehouse, and the module carries out data transmission with a main control through an industrial bus and the like.

The module is responsible for storing blanks, semi-finished products, finished products and defective products for the competition of workpieces, and is the core of the manufacturing and logistics part. The module automatically carries out warehousing and transportation operation through the feeding and discharging machining mechanical arm 25, so that workpieces are delivered out of a warehouse for numerically-controlled machine tool cutting machining and are respectively sent into the numerically-controlled lathe 21 and the numerically-controlled machining center I22 for machining and warehousing and storage after machining according to the set flow and process.

The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be taken in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, which shall fall within the scope of the appended claims.

Claims (7)

1. The utility model provides a real standard system of full-automatic intelligent manufacturing and assembly production which characterized in that includes:

the master control information management unit is used for monitoring and managing the whole production process from order placement to product completion;

the intelligent warehousing unit (1) is used for automatically warehousing and ex-warehouse;

the intelligent processing unit (2) is used for processing cylindrical workpieces and square workpieces;

the marking detection and assembly unit (4) is used for marking, detecting, assembling and packaging operations; and

and the automatic conveying system unit (6) is used for transferring workpieces among the intelligent storage unit (1), the intelligent processing unit (2) and the marking detection and assembly unit (4).

2. The system for training the full-automatic intelligent manufacturing, assembling and production according to claim 1, wherein the intelligent warehousing unit (1) comprises:

an automated stereoscopic warehouse (11) for storing workpieces;

the tunnel type stacker (12), the tunnel type stacker (12) is positioned inside the automatic stereoscopic warehouse (11) and used for loading and unloading;

the warehouse entry and exit translation table (13), the roadway stacker (12) is installed on the warehouse entry and exit translation table (13) and is used for driving the roadway stacker (12) to enter and exit the automatic stereoscopic warehouse (11);

the RFID electronic tag system is used for identifying each workpiece; and

the tray is matched with the roadway stacker (12) and used for placing and transferring workpieces.

3. The system for the full-automatic intelligent manufacturing and assembly production training according to claim 1, wherein the intelligent processing unit (2) comprises:

at least two numerical control machines are arranged;

the machining transfer conveyor (24) corresponds to the numerical control machine tool one by one and is positioned on one side of the automatic conveying system unit (6);

the machining robot walking device (24) is positioned on one side of the numerical control machine tool;

the machining mechanical arm (25), the machining mechanical arm (25) is installed on the machining robot walking device (24) and used for assembling and disassembling a workpiece and a machining tool; and

a tool table (27), wherein the tool table (27) is positioned at one end of the processing robot walking device (24) and used for storing processing tools.

4. The system of claim 3, further comprising: the competition warehouse (3) is positioned on one side of the machining robot walking device (24) and used for placing workpieces for competition.

5. The full-automatic intelligent manufacturing and assembling production training system according to claim 1, wherein the marking detection and assembling unit (4) comprises:

a marking transfer conveyor (41), the marking transfer conveyor (41) being located on one side of the automated conveying system unit (6);

the marking robot walking device (42) is positioned at one end of the marking transfer conveyor (41);

the marking mechanical arm (43), the marking mechanical arm (43) is installed on the marking robot walking device (42);

the laser marking machine (44) is positioned on one side of the marking robot walking device (42) and is used for printing labels on the workpiece;

a label vision detection system (46), the label vision detection system (46) for detecting whether the label is qualified;

an assembly station (45), the label vision detection system (46) being located above the assembly station (45), the assembly station (45) being for assembling a workpiece;

the assembling clamping jaw table (27) is positioned on one side of the marking robot walking device (42) and used for placing assembling tools;

the well type cover pushing device (51), the well type cover pushing device (51) is positioned on one side of the marking transfer conveyor (41) and used for sending out the packaging covers (71);

the packaging box warehouse (52), the packaging box warehouse (52) is located at one end of the marking robot walking device (42) and used for storing packaging boxes (72);

a packaging robot arm (53), the packaging robot arm (53) for taking out and placing a packaging box (72) from the packaging box warehouse (52) onto the marking transfer conveyor (41) and mounting a packaging cover (71) on top of the packaging box (72).

6. The practical training system for full-automatic intelligent manufacturing and assembling production according to claim 1, wherein the automatic conveying system unit (6) comprises:

a double-layer double-speed chain conveyor (61);

the lifting conveyors (63) are positioned at two ends of the double-layer speed-multiplying chain conveyor (61);

jacking reversing mechanism (62), jacking reversing mechanism (62) are installed on double-deck doubly fast chain conveyer (61), and with intelligent processing unit (2) with it detects and assembles unit (4) and sets up relatively to beat the mark.

7. The practical training method of the full-automatic intelligent manufacturing and assembling production practical training system is characterized by comprising a processing and assembling practical training method and a competition practical training method, wherein the processing and assembling practical training method carries out practical training by using a master control information management unit, an intelligent warehousing unit (1), a marking detection and assembly unit (4) and an automatic conveying system unit (6), and the competition practical training method carries out practical training by using an intelligent processing unit (2).

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