CN219597383U - Automatic screening outward appearance and test all-in-one - Google Patents
Automatic screening outward appearance and test all-in-one Download PDFInfo
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- CN219597383U CN219597383U CN202320666895.7U CN202320666895U CN219597383U CN 219597383 U CN219597383 U CN 219597383U CN 202320666895 U CN202320666895 U CN 202320666895U CN 219597383 U CN219597383 U CN 219597383U
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Abstract
The utility model relates to an automatic screening appearance and testing integrated machine which comprises a conveying belt, a conveying mechanism, a visual detection mechanism, a corner cutting mechanism and a defective product recovery mechanism, wherein the conveying belt is arranged front and back, the rear end of the conveying belt is communicated with the conveying mechanism and is used for conveying strip-shaped material belts from front to back to the conveying mechanism, the conveying mechanism comprises a conveying track, the conveying track is transversely arranged left and right and is used for conveying the strip-shaped material belts conveyed by the conveying belt from right to left to the visual detection mechanism, the visual detection mechanism comprises a CCD visual detection device which is vertically arranged and is used for carrying out appearance detection on the strip-shaped material belts in the conveying track, the corner cutting mechanism cuts corners of the strip-shaped material belts with qualified appearance detection, and the conveying track is used for conveying the strip-shaped material belts to the defective product recovery mechanism. The automatic feeding device is reasonable in structural design, low in labor intensity of operators, high in automation degree, high and smooth in feeding efficiency and accurate in appearance detection.
Description
Technical Field
The utility model relates to the technical field of LED chip processing, in particular to an automatic appearance screening and testing integrated machine.
Background
At present, in the processing process of an LED chip, a strip-shaped material belt is cut into angles and then is formed into a single element, and then subsequent processing is carried out.
Before strip material area chamfer, the material loading and the outward appearance that relate to strip material area detect, and the prior art adopts the manual work to carry out the outward appearance and detects the back and shifts to the cutter department and carry out the chamfer. The following problems exist in this process: 1. the manual detection can lead to incomplete appearance detection due to visual fatigue and other reasons, so that the subsequent link processing is affected after corner cutting; 2. the process not only consumes manpower, but also has low processing efficiency due to low appearance detection efficiency, and cannot ensure processing quality; 3. the whole degree of automation is low, and the yields is low, is not suitable for modern production.
In summary, there is a need in the market for a strip-shaped material belt feeding and appearance detecting device, which can overcome the defects in the prior art, and has the characteristics of low labor intensity of operators, high automation degree, smooth strip-shaped material belt feeding, high feeding efficiency, high processing efficiency and the like.
Disclosure of Invention
To solve the problems set forth in the background art. The utility model provides the automatic appearance screening and testing integrated machine which is reasonable in structural design, low in labor intensity of operators, high in automation degree, high in feeding efficiency, smooth and accurate in appearance detection.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic screening outward appearance and test all-in-one, includes conveyer belt, conveying mechanism, visual detection mechanism, corner cut mechanism and disqualified article recovery mechanism, the conveyer belt sets up around, and the rear end and the conveying mechanism of conveyer belt are linked together for from preceding to backward conveying mechanism conveying strip material area, conveying mechanism includes the delivery track, horizontal setting is controlled to the delivery track, extends left from the right-hand member of conveyer belt and loops through visual detection mechanism, corner cut mechanism to disqualified article recovery mechanism for carry the strip material area of conveyer belt conveying from right to left to visual detection mechanism to continue to carry left to corner cut mechanism or disqualified article recovery mechanism, visual detection mechanism includes the CCD visual detection device of vertical setting, and CCD visual detection device is located the top of delivery track for carry out outward appearance detection to strip material area in the delivery track, and corner cut mechanism can carry out the corner cut to strip material area, and appearance detection disqualified article recovery mechanism is carried to strip material area via corner cut mechanism.
As a further explanation of the present technical solution:
preferably, a pushing cylinder is arranged on the conveyor belt, the pushing cylinder is arranged at the front end of the conveyor belt, one strip-shaped material belt is pushed backwards once, the conveyor belt conveys one strip-shaped material belt backwards to the conveying track, a pair of three-linkage pushing structures are arranged on the pushing cylinder, and three strip-shaped material belts can be moved once.
Preferably, the left end and the right end of the rear end of the conveyor belt are provided with automatic guide mechanisms, the automatic guide mechanisms are used for horizontally guiding and conveying strip-shaped material belts on the conveyor belt, the rear ends of the automatic guide mechanisms are provided with limiting plates which span the conveyor belt, and the limiting plates are used for limiting the strip-shaped material belts and preventing the deformed strip-shaped material belts from being conveyed into the conveying track.
Preferably, the middle part of the conveying track is provided with a foolproof optical fiber, the foolproof optical fiber is used for judging whether the strip material belt is deformed or blocked in the conveying process of the conveying track, the inner circumference of the conveying track is provided with a magnetic iron attraction, and the magnetic iron attraction is used for adsorbing the strip material belt to prevent the edge of the strip material belt from warping or unstable conveying.
Preferably, the conveying tracks comprise a plurality of guide plates, and the joint of two adjacent conveying tracks is provided with the guide plates, and the guide plates are used for guiding the strip-shaped material belt to be accurately conveyed to the next conveying track.
Preferably, the defective product recovery mechanism is located at the left end of the corner cutting mechanism and comprises a discharging hopper and a recovery hopper, one end of the discharging hopper is connected to the right end of the conveying rail, the other end of the discharging hopper is communicated with the recovery hopper, and the conveying rail, the discharging hopper and the recovery hopper are mutually matched to recover the strip-shaped material belt with defective appearance detection.
Preferably, the conveying mechanism further comprises a power device, wherein the power device is any one of a stepping motor or a servo motor, and the power device provides power for the conveying track to convey the strip-shaped material belt.
Preferably, the device further comprises a control device, wherein the control device is electrically connected with the conveyor belt, the conveying mechanism, the visual detection mechanism and the corner cutting mechanism and controls the operation of the conveyor belt, the conveying mechanism, the visual detection mechanism and the corner cutting mechanism.
Compared with the prior art, the utility model has the beneficial effects that:
the automatic strip feeding device comprises a conveying belt, a conveying mechanism, a visual detection mechanism, a corner cutting mechanism and a reject recycling mechanism, wherein the conveying belt is arranged front and back, the rear end of the conveying belt is communicated with the conveying mechanism and used for conveying strip-shaped material strips from front to back to the conveying mechanism, the conveying mechanism comprises a conveying track, the conveying track is transversely arranged left and right, the right end of the conveying belt extends leftwards to sequentially pass through the visual detection mechanism and the corner cutting mechanism to the reject recycling mechanism from right to left and is used for conveying the strip-shaped material strips conveyed by the conveying belt to the visual detection mechanism from right to left and continuously conveying the strip-shaped material strips leftwards to the corner cutting mechanism or the reject recycling mechanism, the visual detection mechanism comprises a CCD visual detection device which is vertically arranged above the conveying track and used for carrying out appearance detection on the strip-shaped material strips in the conveying track, the defects of appearance detection and feeding in the prior art are overcome, the automatic strip-shaped material strips are high in degree, labor intensity of operators is low, and appearance detection is accurate.
The automatic guide mechanism is used for horizontally guiding and conveying the strip-shaped material strips on the conveyor belt, the rear end of the automatic guide mechanism is provided with a limiting plate crossing the conveyor belt, the limiting plate is used for limiting the strip-shaped material strips, the deformed strip-shaped material strips are prevented from being conveyed into the conveying track, the degree of automation is high, and the conveying efficiency is high and smooth.
Thirdly, the middle part of the conveying track is provided with the fool-proof optical fiber, the fool-proof optical fiber is used for judging whether the strip material belt deforms or is blocked in the conveying process of the conveying track, the inner circumference of the conveying track is provided with the magnetic iron attraction, the magnetic iron attraction is used for adsorbing the strip material belt and preventing the edge of the strip material belt from warping or unstable conveying, the conveying track comprises a plurality of guide plates, the joint of two adjacent conveying tracks is provided with the guide plates, the guide plates are used for guiding the strip material belt to be accurately conveyed to the next conveying track, and the subsequent processing efficiency is further ensured while the automation degree is improved.
Fourth, the defective product recovery mechanism is positioned at the left end of the corner cutting mechanism and comprises a discharging hopper and a recovery hopper, one end of the discharging hopper is connected to the right end of the conveying rail, the other end of the discharging hopper is communicated with the recovery hopper, the conveying rail, the discharging hopper and the recovery hopper are mutually matched to recover strip-shaped material strips with defective appearance detection, the structural design is reasonable, the appearance detection is accurate, the labor intensity of operators is low, and the processing efficiency is guaranteed.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic view of a first angle structure of the present utility model;
FIG. 2 is a schematic view of a second angle structure of the present utility model;
fig. 3 is an enlarged schematic view of a portion a in fig. 2.
In the figure: 1. a conveyor belt; 2. a conveying rail; 3. a corner cutting mechanism; 4. CCD visual detection device; 5. a pushing cylinder; 6. an automatic guide mechanism; 7. a limiting plate; 8. fool-proof optical fiber; 9. a guide plate; 10. discharging a hopper; 11. a recovery hopper; 12. and a control device.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 3, the utility model relates to an automatic screening appearance and testing integrated machine, which comprises a conveying belt 1, a conveying mechanism, a visual detection mechanism, a corner cutting mechanism 3 and a reject recovery mechanism, wherein the conveying belt 1 is arranged front and back, the rear end of the conveying belt 1 is communicated with the conveying mechanism and is used for conveying strip-shaped material belts from front to back to the conveying mechanism, the conveying mechanism comprises a conveying track 2, the conveying track 2 is transversely arranged left and right, the right end of the conveying belt 1 extends leftwards and sequentially passes through the visual detection mechanism and the corner cutting mechanism 3 to the reject recovery mechanism, the strip-shaped material belts conveyed by the conveying belt 1 are conveyed to the visual detection mechanism from right to left and are continuously conveyed leftwards to the corner cutting mechanism 3 or the reject recovery mechanism, the visual detection mechanism comprises a vertically arranged CCD visual detection device 4, the CCD visual detection device 4 is positioned above the conveying track 2 and is used for carrying out appearance detection on the strip-shaped material belts, the corner cutting mechanism 3 carries out corner cutting on the strip-shaped material belts, the appearance detection on the strip-shaped material belts passing through the corner cutting mechanism 3, and the acceptable conveying mechanism conveys the reject to the reject recovery mechanism.
As shown in fig. 1-2, the conveyor belt 1 is provided with a pushing cylinder 5, the pushing cylinder 5 is arranged at the front end of the conveyor belt 1, one strip-shaped material belt is pushed back at a time, the conveyor belt 1 conveys one strip-shaped material belt back to the conveying track 2, and the pushing cylinder 5 is provided with a pair of three-linkage pushing structures, so that three strip-shaped material belts can be moved at one time.
As shown in fig. 1-2, the left and right ends of the rear end side of the conveyor belt 1 are provided with automatic guiding mechanisms 6, the automatic guiding mechanisms 6 are used for horizontally guiding and then conveying the strip-shaped material strips on the conveyor belt 1, the rear ends of the automatic guiding mechanisms 6 are provided with limiting plates 7 which span the conveyor belt 1, the limiting plates 7 are used for limiting the strip-shaped material strips, and the deformed strip-shaped material strips are prevented from being conveyed into the conveying track 2.
As shown in fig. 1 to 3, a foolproof optical fiber 8 is disposed in the middle of the conveying track 2, the foolproof optical fiber 8 is used for judging whether the strip-shaped material belt is deformed or jammed in the conveying process of the conveying track 2, and a magnetic iron absorber (not shown in the drawings) is disposed at the inner periphery of the conveying track 2 and is used for absorbing the strip-shaped material belt to prevent the edge of the strip-shaped material belt from being tilted or unstable in conveying.
As shown in fig. 1 to 3, the conveying tracks 2 comprise a plurality of conveying tracks, guide plates 9 are arranged at the joint of two adjacent conveying tracks 2, and the guide plates 9 are used for guiding the strip-shaped material strips to be accurately conveyed to the next conveying track 2.
As shown in fig. 1-2, the reject recycling mechanism is located at the left end of the corner cutting mechanism 3, and comprises a discharging hopper 10 and a recycling hopper 11, one end of the discharging hopper 10 is connected to the right end side of the conveying rail 2, the other end of the discharging hopper is communicated with the recycling hopper 11, and the conveying rail 2, the discharging hopper 10 and the recycling hopper 11 are mutually matched to recycle strip-shaped material strips with unqualified appearance detection.
Further, the conveying mechanism further comprises a power device, wherein the power device is any one of a stepping motor or a servo motor, and in the embodiment, the power device is a stepping motor which provides power for conveying the strip-shaped material belt by the conveying track 2. The device also comprises a control device 12, wherein the control device 12 is electrically connected with the conveyor belt 1, the conveying mechanism, the visual detection mechanism and the corner cutting mechanism 3 and controls the operation of the conveyor belt 1, the visual detection mechanism and the corner cutting mechanism.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "left", "right", "front", "rear", "above", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. An automatic screening outward appearance and test all-in-one, its characterized in that: the automatic strip-shaped material strip cutting machine comprises a conveying belt, a conveying mechanism, a visual detection mechanism, a corner cutting mechanism and a reject recovery mechanism, wherein the conveying belt is arranged front and back, the rear end of the conveying belt is communicated with the conveying mechanism and used for conveying strip-shaped material strips from front to back to the conveying mechanism, the conveying mechanism comprises a conveying track, the conveying track is transversely arranged left and right, the right end of the conveying belt extends leftwards to sequentially pass through the visual detection mechanism and the corner cutting mechanism to the reject recovery mechanism and is used for conveying the strip-shaped material strips conveyed by the conveying belt from right to left to the visual detection mechanism and continuously leftwards to the corner cutting mechanism or the reject recovery mechanism, the visual detection mechanism comprises a CCD visual detection device which is vertically arranged, the CCD visual detection device is located above the conveying track and used for carrying out appearance detection on the strip-shaped material strips in the conveying track, the corner cutting mechanism cuts the strip-shaped material strips qualified in appearance detection, and the conveying track conveys the strip-shaped material strips to the reject recovery mechanism through the corner cutting mechanism.
2. The automatic screening appearance and testing all-in-one machine of claim 1, wherein: the conveying belt is provided with a pushing cylinder, the pushing cylinder is arranged at the front end of the conveying belt, one strip-shaped material belt is pushed backwards once, the conveying belt conveys one strip-shaped material belt backwards to the conveying track, and the pushing cylinder is provided with a pair of three-linkage pushing structures, so that three strip-shaped material belts can be moved once.
3. The automatic screening appearance and testing all-in-one machine of claim 2, wherein: the automatic guide mechanism is used for horizontally guiding and conveying the strip-shaped material strips on the conveyor belt, the rear end of the automatic guide mechanism is provided with a limiting plate which spans the conveyor belt, and the limiting plate is used for limiting the strip-shaped material strips and preventing the deformed strip-shaped material strips from being conveyed into the conveying track.
4. The automatic appearance and testing integrated machine according to claim 3, wherein: the middle part of the conveying track is provided with a foolproof optical fiber, the foolproof optical fiber is used for judging whether the strip material belt deforms or is blocked in the conveying process of the conveying track, the inner periphery of the conveying track is provided with a magnetic iron attraction, and the magnetic iron attraction is used for adsorbing the strip material belt to prevent the edge of the strip material belt from warping or being unstable in conveying.
5. The automatic appearance and testing integrated machine according to claim 4, wherein: the conveying track comprises a plurality of guide plates, and the joint of two adjacent conveying tracks is provided with the guide plate, and the guide plate is used for guiding the strip material belt to be accurately conveyed to the next conveying track.
6. The automatic appearance and testing integrated machine according to claim 5, wherein: the defective product recovery mechanism is located at the left end of the corner cutting mechanism and comprises a discharging hopper and a recovery hopper, one end of the discharging hopper is connected to the right end of the conveying rail, the other end of the discharging hopper is communicated with the recovery hopper, and the conveying rail, the discharging hopper and the recovery hopper are matched with each other to recover strip-shaped material belts with defective appearance detection.
7. The automatic screening appearance and testing integrated machine of claim 6, wherein: the conveying mechanism further comprises a power device, wherein the power device is any one of a stepping motor or a servo motor, and the power device provides power for conveying the strip-shaped material belt through the conveying track.
8. The automatic appearance screening and testing integrated machine according to any one of claims 1 to 7, wherein: the device also comprises a control device, wherein the control device is electrically connected with the conveyor belt, the conveying mechanism, the visual detection mechanism and the corner cutting mechanism and controls the operation of the conveyor belt, the conveying mechanism, the visual detection mechanism and the corner cutting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320666895.7U CN219597383U (en) | 2023-03-30 | 2023-03-30 | Automatic screening outward appearance and test all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320666895.7U CN219597383U (en) | 2023-03-30 | 2023-03-30 | Automatic screening outward appearance and test all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219597383U true CN219597383U (en) | 2023-08-29 |
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ID=87751198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320666895.7U Active CN219597383U (en) | 2023-03-30 | 2023-03-30 | Automatic screening outward appearance and test all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219597383U (en) |
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2023
- 2023-03-30 CN CN202320666895.7U patent/CN219597383U/en active Active
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