CN219593661U - Livestock and poultry animal blood powder production line - Google Patents
Livestock and poultry animal blood powder production line Download PDFInfo
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- CN219593661U CN219593661U CN202321406528.XU CN202321406528U CN219593661U CN 219593661 U CN219593661 U CN 219593661U CN 202321406528 U CN202321406528 U CN 202321406528U CN 219593661 U CN219593661 U CN 219593661U
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- blood
- dust remover
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
The utility model discloses a livestock and poultry animal blood powder production line which comprises a blood storage tank, a blood crushing device, a filtering and impurity removing device, a blood temporary storage tank, a blood digestion device, a first conveying device, a centrifugal device, a second conveying device, a drying device and a finished product packaging machine, wherein the blood storage tank, the blood crushing device, the filtering and impurity removing device, the blood temporary storage tank, the blood digestion device, the first conveying device, the centrifugal device, the second conveying device, the drying device and the finished product packaging machine are sequentially connected, the drying device is provided with an induced air device, the induced air device is connected with a dust removing device, and the dust removing device is connected with an exhaust gas treatment device. The utility model utilizes the poultry blood to produce the blood meal, the produced blood meal has low ash content, good appearance and high quality, and realizes the full utilization of blood resources.
Description
Technical Field
The utility model belongs to the technical field of blood meal processing, and particularly relates to a livestock and poultry animal blood meal production line.
Background
Animal fresh blood of slaughter enterprises is a slaughter byproduct with high protein, crude protein processed into blood meal can reach more than 80%, and the absorption and utilization rate is high, so that the animal fresh blood is a high-quality animal protein resource. The developed countries are very important in developing and utilizing livestock and poultry blood resources, and a plurality of countries are provided with research centers for developing and utilizing blood, and commercialization, scale and industrialization are formed. Domestic development and utilization of livestock and poultry blood resources are late, and the technical process and equipment are late.
The current processing method of domestic blood powder mainly comprises the modes of a physical method, a steaming method, a puffing method, an enzymolysis method and the like, wherein the steaming method is a traditional processing method, and the basic steps comprise: the fresh blood is boiled in a big pot, fished out and spread on the ground for sun drying. In the production and processing process, the method is extremely easy to putrefy and generate peculiar smell due to the characteristic of high protein in the fresh blood of animals, has large manual workload and low production efficiency, and can realize continuous production at present through continuous improvement. As in the prior art CN206534104U, a mechanized production line of animal blood powder is disclosed, comprising a blood cooking tank, a plate-and-frame filter press, a drying tank and an automatic packaging unit which are sequentially connected; the blood cooking pot with the stirrer is provided with a steam heating pipe communicated with an external heat source and a cooling water pipe communicated with an external water source, and a discharge port of the blood cooking pot is communicated with the plate-and-frame filter press through a blood transfusion pipeline with a screw pump; the drying tank with the steam jacket is communicated with the waste gas treatment unit with the vacuum pump through a pipeline, and the discharge port of the drying tank is connected with the automatic packaging unit through a wind power material conveying pipeline with a wind conveying device. The utility model adopts filter pressing dehydration and vacuum drying technology, adopts pneumatic conveying and cooling to the generated dry granular blood powder, and adopts an environment-friendly device containing a biological strain filter to treat the waste gas generated in the drying process, thereby having simple technology, low equipment investment, high production efficiency, less energy consumption, low cost and good product quality. The production line of the patent is not provided with impurity removing equipment, and the produced blood powder product has high ash content and poor appearance and influences the protein content and the product quality.
Disclosure of Invention
The utility model aims to provide a livestock and poultry animal blood meal production line which is used for solving the problems in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a beasts and birds animal blood powder production line, includes blood reservoir, blood breaker, filtration edulcoration device, blood temporary storage pond, blood cooking device, first conveyor, centrifugal device, second conveyor, drying device and finished product packagine machine, blood reservoir, blood breaker, filtration edulcoration device, blood temporary storage pond, blood cooking device, first conveyor, centrifugal device, second conveyor, drying device and finished product packagine machine connect gradually, drying device is furnished with induced air device, induced air device is connected with dust collector, dust collector is connected with exhaust-gas treatment device.
As an optional implementation manner of the above technical solution, the filtering and impurity removing device includes a rotary screen, and the rotary screen is used for filtering impurities in blood.
As an optional implementation manner of the above technical solution, the blood steaming device includes a plurality of blood steaming pans, input ends of the plurality of blood steaming pans are all connected with the blood temporary storage pool, and output ends of the plurality of blood steaming pans are all connected with the first conveying device.
As an optional implementation manner of the foregoing technical solution, the first conveying device includes a screw pump, an input end of the screw pump is connected to the blood cooking device, and an output end of the screw pump is connected to the centrifugal device.
As an optional implementation manner of the above technical solution, the centrifugal device includes a horizontal screw centrifuge, an input end of the horizontal screw centrifuge is connected to the first conveying device, and a solid output end of the horizontal screw centrifuge is connected to the second conveying device.
As an optional implementation manner of the above technical solution, the second conveying device includes a chain plate conveyor, an input end of the chain plate conveyor is connected with the centrifugal device, and an output end of the chain plate conveyor is connected with the drying device.
As an optional implementation manner of the above technical solution, the drying device includes a drum dryer, an input end of the drum dryer is connected with the second conveying device, and the induced air device is communicated with an interior of the drum dryer.
As an optional implementation manner of the technical scheme, the dust removing device comprises a first dust remover, a second dust remover and a third dust remover, wherein the input end of the first dust remover is connected with the induced air device, the input ends of the second dust remover and the third dust remover are connected with the output end of the first dust remover, the output end of the second dust remover is connected with the input end of the third dust remover, a first on-off device is arranged between the second dust remover and the first dust remover, and a second on-off device is arranged between the third dust remover and the first dust remover.
As an optional implementation manner of the above technical solution, the first switching device and the second switching device each include a communication pipeline, and the communication pipeline is provided with a control valve.
As an optional implementation manner of the above technical solution, the device further includes a sewage storage tank, and the sewage storage tank is connected with the liquid output end of the centrifugal device.
The beneficial effects of the utility model are as follows:
the utility model provides a livestock and poultry animal blood powder production line, which is characterized in that a blood storage tank, a blood crushing device, a filtering and impurity removing device, a blood temporary storage tank, a blood steaming device, a first conveying device, a centrifugal device, a second conveying device, a drying device and a finished product packaging machine are sequentially connected.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present utility model.
In the figure: 1-a blood reservoir; 2-a blood breaker; 3-rotating screen; 4-a blood temporary storage pool; 5-a blood digester; 6-screw pump; 7-a horizontal spiral centrifuge; 8-a sewage storage tank; 9-a chain plate conveyor; 10-a roller dryer; 11-biomass gasification furnace; 12-a finished product packaging machine; 13-induced draft fan; 14-a first dust remover; 15-a second dust remover; a No. 16-third dust remover; 17-an exhaust gas treatment device.
Detailed Description
Examples
As shown in fig. 1, the embodiment provides a livestock and poultry animal blood powder production line, which comprises a blood storage tank 1, a blood crushing device, a filtering and impurity removing device, a blood temporary storage tank 4, a blood steaming device, a first conveying device, a centrifugal device, a second conveying device, a drying device, a finished product packaging machine 12 and a sewage storage tank 8, wherein the blood storage tank 1, the blood crushing device, the filtering and impurity removing device, the blood temporary storage tank 4, the blood steaming device, the first conveying device, the centrifugal device, the second conveying device, the drying device and the finished product packaging machine 12 are sequentially connected. The drying device is provided with an induced air device, the induced air device is connected with a dust removing device, and the dust removing device is connected with an exhaust gas treatment device 17.
The blood reservoir 1 is used for storing fresh blood of poultry animals collected from slaughterhouses, including but not limited to chickens, ducks, geese, pigeons, sparrows and the like, and poultry is generally used. The blood breaking device adopts a blood breaker 2, and the blood breaker 2 is used for fully breaking blood. The filtering and impurity removing device adopts a rotary screen 3, and the rotary screen 3 is used for filtering impurities in blood, so that ash content of blood powder is reduced, and product quality of the blood powder is improved. The temporary blood storage tank 4 is used for temporarily storing filtered blood, the blood steaming device is used for steaming the blood, the first conveying device is used for conveying the blood to the centrifugal device, the centrifugal device is used for centrifuging the blood, liquid separated by the centrifugal device is conveyed to the sewage storage tank 8, separated solids are conveyed to the drying device through the second conveying device, the drying device is used for drying the solids, and then the solids are packaged by the finished product packaging machine 12. The induced draft device adopts induced draft fan 13, and the bloodpowder that induced draft fan 13's play tuber pipe brought is collected by dust collector, and dust collector exhaust air is handled through exhaust treatment device 17, and exhaust treatment device 17 adopts biological bacterial filtering pond to prevent air pollution.
The utility model utilizes the poultry blood to produce the blood meal, the produced blood meal has low ash content, good appearance and high quality, and realizes the full utilization of blood resources.
In order to improve production efficiency, the blood cooking device comprises a plurality of blood cooking pots 5, wherein the input ends of the blood cooking pots 5 are connected with the blood temporary storage pool 4, and the output ends of the blood cooking pots 5 are connected with the first conveying device. The plurality of blood boiling pans 5 work simultaneously, which is easy for mass automatic production.
The first conveying device comprises a screw pump 6, the input end of the screw pump 6 is connected with the blood cooking device, and the output end of the screw pump 6 is connected with the centrifugal device. The centrifugal device comprises a horizontal spiral centrifugal machine 7, the input end of the horizontal spiral centrifugal machine 7 is connected with the first conveying device, and the solid output end of the horizontal spiral centrifugal machine 7 is connected with the second conveying device. The second conveying device comprises a chain plate conveyor 9, the input end of the chain plate conveyor 9 is connected with the centrifugal device, and the output end of the chain plate conveyor 9 is connected with the drying device.
In this embodiment, the drying device includes a drum dryer 10, the drum dryer 10 supplies heat by using a biomass gasification furnace 11, an input end of the drum dryer 10 is connected to the second conveying device, and an induced air device is communicated with the interior of the drum dryer 10.
The dust collector comprises a first dust collector 14, a second dust collector 15 and a third dust collector 16, wherein the input end of the first dust collector 14 is connected with an induced air device, the input ends of the second dust collector 15 and the third dust collector 16 are connected with the output end of the first dust collector 14, the output end of the second dust collector 15 is connected with the input end of the third dust collector 16, a first on-off device is arranged between the second dust collector 15 and the first dust collector 14, and a second on-off device is arranged between the third dust collector 16 and the first dust collector 14. Specifically, the first on-off device and the second on-off device both comprise communication pipelines, and the communication pipelines are provided with control valves. The dust removing device has the functions of secondary dust removal and tertiary dust removal, the first on-off device is closed, the second on-off device is opened, and the gas containing blood powder sequentially passes through a first dust remover 14 and a third dust remover 16 to carry out secondary dust removal treatment; the first on-off device is opened, the second on-off device is closed, and the gas containing blood powder sequentially passes through the first dust remover 14, the second dust remover 15 and the third dust remover 16 to be subjected to three-stage dust removal treatment.
The production process of the production line is as follows: firstly, collecting fresh animal blood, and transporting poultry animal blood produced by each slaughterhouse into a blood storage tank 1; then, the blood is crushed, and as a period of time is needed for blood collection, the blood is coagulated and basically takes the shape of blood clots, and the coagulated blood clots are crushed by a blood crusher 2; filtering and removing impurities from the crushed blood, reducing impurities in the blood, and temporarily storing the filtered and removed blood in a blood temporary storage tank 4; then, the blood is conveyed into the blood boiling pot 5 to cook the blood, and a plurality of the blood boiling pots 5 work simultaneously to improve the production efficiency; and then the boiled blood is conveyed to a horizontal screw centrifuge 7 by a screw pump 6, liquid separated by the horizontal screw centrifuge 7 is conveyed to a sewage storage tank 8, solids separated by the horizontal screw centrifuge 7 are conveyed to a roller dryer 10 by a chain plate conveyor 9, the roller dryer 10 dries the blood to remove water to obtain blood powder, and a finished product packaging machine 12 is used for packaging the blood powder.
The crude protein content of the blood powder obtained by the production line is more than 80%, the water content is lower than 10%, the ash content is low, the appearance is good, an automatic production mode is adopted, continuous operation can be carried out continuously, the labor is effectively reduced, the production period of the product is greatly shortened, the blood powder yield is greatly improved, and the production cost is effectively reduced.
In the description of the present utility model, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be fixedly connected, detachably connected, or integrally formed; may be a mechanical or electrical connection; may be directly connected or indirectly connected through an intermediate medium, and may be in communication with the inside of two elements or in interaction with the two elements, the specific meaning of the terms being understood by those skilled in the art. Furthermore, the particular features, structures, etc. described in the examples are included in at least one embodiment and those of skill in the art may combine features of different embodiments without contradiction. The scope of the present utility model is not limited to the above-described specific embodiments, and embodiments which can be suggested to those skilled in the art without inventive effort according to the basic technical concept of the present utility model are all within the scope of the present utility model.
Claims (10)
1. The utility model provides a beasts and birds animal blood powder production line, its characterized in that includes blood reservoir (1), blood breaker, filtration edulcoration device, blood temporary storage pond (4), blood cooking device, first conveyor, centrifugal device, second conveyor, drying device and finished product packagine machine (12), blood reservoir (1), blood breaker, filtration edulcoration device, blood temporary storage pond (4), blood cooking device, first conveyor, centrifugal device, second conveyor, drying device and finished product packagine machine (12) connect gradually, drying device is furnished with the induced air device, the induced air device is connected with dust collector, dust collector is connected with exhaust gas treatment device (17).
2. The livestock and poultry blood powder production line according to claim 1, characterized in that the filtering and impurity removing device comprises a rotary screen (3), and the rotary screen (3) is used for filtering impurities in blood.
3. The livestock and poultry blood powder production line according to claim 1, wherein the blood cooking device comprises a plurality of blood cooking pots (5), the input ends of the plurality of blood cooking pots (5) are connected with the blood temporary storage pool (4), and the output ends of the plurality of blood cooking pots (5) are connected with the first conveying device.
4. The livestock and poultry blood powder production line according to claim 1, wherein the first conveying device comprises a screw pump (6), the input end of the screw pump (6) is connected with the blood digestion device, and the output end of the screw pump (6) is connected with the centrifugal device.
5. The livestock and poultry blood powder production line according to claim 1, wherein the centrifugal device comprises a horizontal screw centrifuge (7), the input end of the horizontal screw centrifuge (7) is connected with the first conveying device, and the solid output end of the horizontal screw centrifuge (7) is connected with the second conveying device.
6. The livestock and poultry blood powder production line according to claim 1, characterized in that the second conveying device comprises a chain plate conveyor (9), the input end of the chain plate conveyor (9) is connected with the centrifugal device, and the output end of the chain plate conveyor (9) is connected with the drying device.
7. The livestock and poultry blood powder production line according to claim 1, wherein the drying device comprises a roller dryer (10), the input end of the roller dryer (10) is connected with the second conveying device, and the air inducing device is communicated with the interior of the roller dryer (10).
8. The livestock and poultry blood powder production line according to claim 1, wherein the dust removing device comprises a first dust remover (14), a second dust remover (15) and a third dust remover (16), the input end of the first dust remover (14) is connected with the induced air device, the input ends of the second dust remover (15) and the third dust remover (16) are connected with the output end of the first dust remover (14), the output end of the second dust remover (15) is connected with the input end of the third dust remover (16), a first on-off device is arranged between the second dust remover (15) and the first dust remover (14), and a second on-off device is arranged between the third dust remover (16) and the first dust remover (14).
9. The livestock and poultry blood powder production line of claim 8, wherein the first on-off device and the second on-off device comprise communication pipelines, and the communication pipelines are provided with control valves.
10. The livestock and poultry blood powder production line according to claim 1, further comprising a sewage storage tank (8), wherein the sewage storage tank (8) is connected with the liquid output end of the centrifugal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321406528.XU CN219593661U (en) | 2023-06-05 | 2023-06-05 | Livestock and poultry animal blood powder production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321406528.XU CN219593661U (en) | 2023-06-05 | 2023-06-05 | Livestock and poultry animal blood powder production line |
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| Publication Number | Publication Date |
|---|---|
| CN219593661U true CN219593661U (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321406528.XU Active CN219593661U (en) | 2023-06-05 | 2023-06-05 | Livestock and poultry animal blood powder production line |
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| Country | Link |
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| CN (1) | CN219593661U (en) |
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2023
- 2023-06-05 CN CN202321406528.XU patent/CN219593661U/en active Active
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