CN219583158U

CN219583158U - Cutting wire cleaning device, cutting machine and aerated concrete production line

Info

Publication number: CN219583158U
Application number: CN202320459878.6U
Authority: CN
Inventors: 熊林; 黄勃; 唐修国
Original assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Current assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Priority date: 2023-03-10
Filing date: 2023-03-10
Publication date: 2023-08-25
Anticipated expiration: 2033-03-10

Abstract

The utility model relates to the technical field of aerated concrete members, in particular to a cutting wire cleaning device, a cutting machine and an aerated concrete production line. The cutting wire cleaning device includes: the extending direction of the supporting beam is consistent with the arrangement direction of the cutting wires; the driving mechanism is arranged on the supporting beam; and the cleaning part is arranged on the driving mechanism. According to the utility model, the driving mechanism is arranged on one side of a plurality of cutting wires, the cleaning part is arranged on the driving mechanism, when the blank body is cut, the driving mechanism drives the cleaning part to clean each cutting wire after the blank body, and when the cleaning part reaches the end, the cleaning part returns to the starting point to wait for the next blank body to cut, and through a simple structure, the cleaning work is completed in the gap between the adjacent two blank bodies, so that the cleaning beat is accelerated, and meanwhile, the manual operation is not needed, and the problem of low cleaning efficiency caused by the poor degree of automation of the cleaning process of the steel wire in the prior art is effectively solved.

Description

Cutting wire cleaning device, cutting machine and aerated concrete production line

Technical Field

The utility model relates to the technical field of aerated concrete members, in particular to a cutting wire cleaning device, a cutting machine and an aerated concrete production line.

Background

In the production process of the aerated concrete member, a semi-finished blank body is usually cut by using a cutting machine, impurities and residual concrete are easy to adhere to steel wires of the cutting machine, if the semi-finished blank body is cut by using the steel wires adhered with the impurities, scratches can be left on the surfaces of the blank body, the boundaries of the blank body are damaged, the surface smoothness of the blank body is reduced, and in order to ensure the quality of a cut product, the adhered impurities on the steel wires are required to be cleaned.

At present, the cleaning work of the steel wire of the existing cutting machine mainly depends on manual work, and because the space of a processing site is limited, the process of cleaning the steel wire by an operator is often troublesome and laborious and has potential safety hazards, and then the cutting beat of a semi-finished product blank is influenced, so that the problem of low cleaning efficiency caused by poor automation degree of the cleaning mode of the existing steel wire is solved.

Disclosure of Invention

Therefore, the utility model aims to overcome the defect of low cleaning efficiency caused by poor automation degree in the cleaning process of the steel wire in the prior art, thereby providing a cutting wire cleaning device, a cutting machine and an aerated concrete production line.

In order to solve the above problems, the present utility model provides a cutting wire cleaning device, comprising: the support beam is suitable for being arranged on the frame at one side of the plurality of cutting wires, and the extending direction of the support beam is consistent with the arrangement direction of the plurality of cutting wires; the driving mechanism is arranged on the supporting beam; the cleaning part is arranged on the driving mechanism, and the driving mechanism drives the cleaning part to move along the arrangement direction of the cutting wires for cleaning.

Optionally, the extension direction of the cleaning portion is consistent with the length direction of the cutting wire.

Optionally, one end of the cleaning part is fixedly connected with the driving mechanism.

Optionally, the cleaning part is connected to the driving mechanism through a connecting plate.

Optionally, the driving mechanism includes driving piece and drive chain, and the connecting plate cooperates with the drive chain, and the driving piece passes through drive chain drive connecting plate and removes to drive clearance portion and remove.

Optionally, the cutting wire cleaning device further comprises a guide mechanism disposed between the support beam and the connection plate.

Optionally, the guiding mechanism comprises a guiding rail and a sliding block which are in sliding fit, the guiding rail is fixed on the supporting beam, and the connecting plate is fixedly connected with the sliding block.

The utility model also provides a cutting machine, comprising: the cutting wire cleaning device is arranged on the frame.

Optionally, when the cutting machine cuts the blank, a safe distance is arranged between the cleaning part of the cutting wire cleaning device and the tail part of the blank.

The utility model also provides an aerated concrete production line, which comprises: the cutting machine.

The utility model has the following advantages:

1. one side of a plurality of cutting wires is provided with actuating mechanism, is provided with clearance portion on the actuating mechanism, and when cutting the body, actuating mechanism drives clearance portion and cleans every cutting wire after the body, gets back to the starting point again and waits for next blank cutting when reaching the end, accomplishes the clearance work in the clearance of adjacent two mould blank cutting through simple structure for need not manual operation when the clearance beat, effectively solved the problem that the clearance process degree of automation of steel wire is poor leads to the cleaning efficiency low among the prior art.

2. The movable plate is connected with the connecting plate through a plurality of fastening components, through holes for the fastening components to penetrate are formed in the movable plate, waist holes matched with the fastening components are formed in the connecting plate, the fastening components can move in the waist holes, and the positions of the cleaning parts are adjusted while the positions of the movable plate are changed.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

FIG. 1 illustrates a three-dimensional schematic view of a cutting wire cleaning device in accordance with an embodiment of the present utility model;

FIG. 2 shows an enlarged partial schematic view of the cutting wire cleaning device of FIG. 1;

FIG. 3 shows a schematic top view of the cutting wire cleaning device of FIG. 1;

FIG. 4 shows an enlarged partial schematic view of the cutting wire cleaning device of FIG. 3;

FIG. 5 shows a schematic view of the cutting wire cleaning device of FIG. 1;

FIG. 6 shows a schematic structural view of a cleaning portion of the cutting wire cleaning device of FIG. 1;

fig. 7 shows an enlarged schematic view of the tail of the cutting wire cleaning device of fig. 1.

Reference numerals illustrate:

10. a support beam; 20. a driving mechanism; 21. a driving member; 22. a drive chain; 23. a driving wheel; 24. driven wheel; 30. a cleaning part; 31. a support rod; 32. a brush; 40. a connecting plate; 41. a moving plate; 50. a guide mechanism; 51. a guide rail; 52. a slide block; 61. a frame; 62. cutting wires; 63. and (5) a blank body.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

As shown in fig. 1 to 7, the cutting wire cleaning device of the present embodiment includes: the support beam 10, the driving mechanism 20 and the cleaning part 30, wherein the support beam 10 is suitable for being arranged on the frame 61 at one side of the plurality of cutting wires 62, and the extending direction of the support beam 10 is consistent with the arrangement direction of the plurality of cutting wires 62; the driving mechanism 20 is provided on the support beam 10; the cleaning portion 30 is disposed on the driving mechanism 20, and the driving mechanism 20 drives the cleaning portion 30 to move in the arrangement direction of the plurality of cutting wires 62 for cleaning.

By means of the cutting wire cleaning device, the driving mechanism 20 is arranged on one side of the plurality of cutting wires 62, the cleaning portions 30 are arranged on the driving mechanism 20, when the blank body 63 is cut, the driving mechanism 20 drives the cleaning portions 30 to clean each cutting wire 62 after the blank body 63, when the blank body reaches the tail end, the blank body 63 returns to the starting point to wait for the next blank body 63 to cut, cleaning work is completed in a gap between two adjacent blank bodies 63 through a simple structure, manual operation is not needed when cleaning beats are accelerated, and the problem that the cleaning efficiency is low due to poor degree of automation of a steel wire cleaning process in the prior art is effectively solved.

In order to reduce the damage to the blank 63 during cutting, the arrangement direction of the plurality of cutting wires 62 is set at an angle to the horizontal direction, and meanwhile, the extending direction of each cutting wire 62 is also set at an angle to the advancing direction of the blank, which is consistent with the arrangement direction of the conventional cutting wires 62, and will not be repeated herein.

Specifically, required installation component is less in the cutting wire cleaning device of this scheme, can the direct application on current cutting machine, and the installation is dismantled the process and is more simple and need not to carry out great change to original cutting machine simultaneously, and when the cost was lower, required time and human cost when greatly reduced the installation.

In the present embodiment, the extending direction of the cleaning portion 30 coincides with the longitudinal direction of the cutting wire 62, and the cleaning portion 30 can clean the entire cutting wire 62 at the same time during cleaning. It will be appreciated that, as an alternative embodiment, the direction of extension of the cleaning portion 30 may also be disposed at an angle to the length of the cutting wire 62.

In this embodiment, one end of the cleaning portion 30 is fixedly connected with the driving mechanism 20, and since the driving mechanism 20 is disposed on the frame 61 on one side of the plurality of cutting wires 62, in order to ensure that the cleaning portion 30 can be cleaned effectively, one end of the cleaning portion extends along the length direction of the cutting wires 62 after being fixedly connected with the driving mechanism 20, so as to ensure that the cleaning portion on the cutting wires 62 can be covered.

Specifically, the cleaning portion 30 includes a supporting rod 31 and a brush 32, the supporting rod 31 is fixedly connected with the driving mechanism 20, the brush 32 is disposed at the bottom of the supporting rod 31, the cleaning portion 30 is disposed above each cutting wire 62 and is closer to the cutting wire 62, the length of the required brush 32 is shorter, and the brush 32 can have a certain rigidity, so that cleaning is more effective.

In this embodiment, the cleaning portion 30 is connected to the driving mechanism 20 through the connecting plate 40, the connecting plate 40 is fixedly connected to the driving mechanism 20, and the cleaning portion 30 is fixedly connected to the connecting plate 40, so that the cleaning portion 30 can be detached from the connecting plate 40 alone for cleaning maintenance or replacement, and a connection portion matched with the driving mechanism 20 does not need to be provided on each cleaning portion 30, because the cleaning portion 30 is a component mainly generating wear. It will be appreciated that the cleaning section 30 may be directly connected to the drive mechanism 20 as an alternative embodiment.

Specifically, the cleaning part 30 is movably connected to the connecting plate 40 through a moving plate 41, the moving plate 41 is connected to the connecting plate 40 through a plurality of fastening members, through holes for the fastening members to pass through are formed in the moving plate 41, waist holes matched with the fastening members are formed in the connecting plate 40, the fastening members can move in the waist holes, and the position of the cleaning part 30 is adjusted while the position of the moving plate 41 is changed. It will be appreciated that alternative embodiments may be provided with through holes in the connecting plate 40, waist holes in the moving plate 41, or waist holes in both the connecting plate 40 and the moving plate 41. It should be noted that, in fig. 5, only the case of providing the waist hole on the connecting plate 40 is illustrated, and the present utility model is not limited to the case of opening holes illustrated in fig. 5, the extending direction of the waist hole may be changed according to the requirement, and the number and the size of the opening holes may be adjusted.

In this embodiment, the driving mechanism 20 includes a driving member 21 and a driving chain 22, the connecting plate 40 is matched with the driving chain 22, and the driving member 21 drives the connecting plate 40 to move through the driving chain 22 so as to drive the cleaning portion 30 to move, so that the structure is simple and reliable, and the processing and the manufacturing are convenient.

Specifically, the driving mechanism 20 further includes a driving wheel 23 and a driven wheel 24, the output shaft of the driving member 21 is fixedly connected with the driving wheel 23, the driving member 21 drives the driving chain 22 to rotate through the driving wheel 23, the driving chain 22 drives the driven wheel 24 to rotate, and the connecting plate 40 can be matched with the driving chain 22 to reciprocate under the driving of the driving chain 22.

Preferably, the driving member 21 is a driving motor. It will be appreciated that the driver 21 may be other forms of driving member.

In this embodiment, the cutting wire cleaning device further includes a guide mechanism 50, where the guide mechanism 50 is disposed between the support beam 10 and the connection plate 40, and the guide mechanism 50 guides the movement of the connection plate 40, so that the movement track of the connection plate 40 is more precisely controllable.

Specifically, the specific installation position of the guide mechanism 50 is not limited, and may be located inside the driving chain 22 or outside the driving chain 22, and may be conveniently matched with the connecting plate 40.

Preferably, the guide mechanism 50 is provided on the support beam 10 of the inner race of the drive chain 22 for more compact construction.

In this embodiment, the guide mechanism 50 includes a guide rail 51 and a slider 52 in sliding fit, the guide rail 51 is fixed on the support beam 10, and the connecting plate 40 is fixedly connected with the slider 52, which has a simple structure and is convenient for installation.

The utility model also provides a cutting machine, comprising: the frame 61 and the above-mentioned cutting wire cleaning device, the cutting wire cleaning device sets up on frame 61.

In this embodiment, a safe distance is provided between the cleaning portion 30 of the cutting wire cleaning device and the tail portion of the green body when the cutter is cutting the green body.

It should be noted that, when the cleaning portion 30 is driven by the driving mechanism 20 to clean each cutting wire 62 after the blank 63, a certain safety distance between the blank 63 and the tail of the blank 63 needs to be ensured, so as to prevent the cleaning portion 30 from contacting the blank 63 and damaging the blank 63; in addition, the cleaning part 30 keeps consistent with the travelling speed of the blank 63 when moving so as to synchronously perform cleaning work while the blank 63 is cut, thereby reducing the time required for the cleaning process. It will be appreciated that, as an alternative embodiment, the cleaning portion 30 may be cleaned after each die blank 63 is cut, and the speed may be changed according to the requirement.

Preferably, the safety distance is greater than or equal to 20 millimeters.

In this embodiment, the aerated concrete production line further includes a cutting unit, a steam curing kettle, a crane, and the like, where the cutting unit, the steam curing kettle, the crane, and the like all adopt structures in the prior art, and are not described in detail herein.

From the above description, it can be seen that the above-described embodiments of the present utility model achieve the following technical effects:

1. one side of a plurality of cutting wires 62 is provided with a driving mechanism 20, the driving mechanism 20 is provided with a cleaning part 30, when a blank body 63 is cut, the driving mechanism 20 drives the cleaning part 30 to clean each cutting wire 62 after the blank body 63, and the cutting machine returns to a starting point to wait for the next blank body 63 to cut when reaching the end, and through a simple structure, the cleaning work is completed in a gap between two adjacent die blank bodies 63, so that manual operation is not needed when cleaning beats.

2. The cleaning portion 30 is positioned above each of the cutting wires 62 and is positioned closer to the cutting wires 62, requiring a shorter length of the brush 32, enabling the brush 32 to have a degree of rigidity that allows cleaning to be more efficient.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.

Claims

1. A cutting wire cleaning device, comprising:

a support beam (10) adapted to be arranged on a frame (61) at one side of a plurality of cutting wires (62), the extension direction of the support beam (10) being consistent with the arrangement direction of the plurality of cutting wires (62);

a driving mechanism (20) provided on the support beam (10);

the cleaning part (30) is arranged on the driving mechanism (20), and the driving mechanism (20) drives the cleaning part (30) to move along the arrangement direction of a plurality of cutting wires (62) for cleaning.

2. The cutting wire cleaning device according to claim 1, wherein the direction of extension of the cleaning portion (30) coincides with the length direction of the cutting wire (62).

3. The cutting wire cleaning device according to claim 1, wherein one end of the cleaning portion (30) is fixedly connected to the driving mechanism (20).

4. A cutting wire cleaning device according to any one of claims 1-3, characterized in that the cleaning portion (30) is connected to the drive mechanism (20) by means of a connection plate (40).

5. The cutting wire cleaning device according to claim 4, wherein the driving mechanism (20) comprises a driving member (21) and a driving chain (22), the connecting plate (40) is matched with the driving chain (22), and the driving member (21) drives the connecting plate (40) to move through the driving chain (22) so as to drive the cleaning part (30) to move.

6. The cutting wire cleaning device according to claim 4, further comprising a guide mechanism (50), the guide mechanism (50) being arranged between the support beam (10) and the connection plate (40).

7. The cutting wire cleaning device according to claim 6, wherein the guiding mechanism (50) comprises a guiding rail (51) and a sliding block (52) in sliding fit, the guiding rail (51) is fixed on the supporting beam (10), and the connecting plate (40) is fixedly connected with the sliding block (52).

8. A cutting machine, comprising: a frame (61) and a cutting wire cleaning device according to any one of claims 1 to 7, which is arranged on the frame (61).

9. The cutting machine according to claim 8, wherein a safety distance is provided between a cleaning portion (30) of the cutting wire cleaning device and a tail portion of the blank when the cutting machine is cutting the blank.

10. An aerated concrete production line, comprising: the cutter of claim 9.