CN210190657U - Production line is cut to wheat straw intelligence - Google Patents
Production line is cut to wheat straw intelligence Download PDFInfo
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- CN210190657U CN210190657U CN201920876994.1U CN201920876994U CN210190657U CN 210190657 U CN210190657 U CN 210190657U CN 201920876994 U CN201920876994 U CN 201920876994U CN 210190657 U CN210190657 U CN 210190657U
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Abstract
The utility model relates to an intelligent wheat straw cutting production line, which comprises a frame, wherein the frame is provided with a feeding station, a cutting station, a welding station and a blanking station; the base is provided with a rotary conveying mechanism, the rotary conveying mechanism comprises a second slideway, a second screw rod, a second driving motor, a second linear sliding table and a rotary cylinder, the second slideway is fixed on the base, the second screw rod is positioned in the second slideway and is coaxially and fixedly connected with the second driving motor, and the second linear sliding is in threaded connection with the second screw rod; the rotary cylinder is fixed on the second linear sliding table, a rotating plate is fixedly connected to the rotary cylinder, a fourth driving cylinder is arranged on the rotating plate, a second guide pillar is arranged on the rotating plate, a second moving plate is arranged on the fourth driving cylinder, baffles are respectively arranged at two ends of the rotating plate, fourth finger cylinders are arranged on the two baffles, and a fourth clamping plate is arranged on the fourth finger cylinders. The utility model discloses have the effect that improves wheat straw production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the equipment of cutting and specifically relates to a production line is cut to wheat trombone slide intelligence is related to.
Background
The Mylar tube is also called polyester heat-shrinkable tube or PET sleeve, and is mainly applied to temperature-resistant insulation and mechanical protection of welding spots, joints, coils, transformers, motors, electric heating elements and the like.
When the existing Mylar pipe is produced, the Mylar pipe is fed in a manual feeding mode, a plurality of Mylar pipes are cut into required lengths through a cutting machine, and then one ends of the Mylar pipes are welded through ultrasonic welding equipment. However, the method has high labor intensity, and only one finished mylar pipe can be produced by welding one mylar pipe after cutting, so that the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a production line is cut to wheat straw intelligence has the advantage that improves wheat straw production efficiency.
The utility model provides a technical scheme that its technical problem adopted is:
an intelligent wheat straw cutting production line comprises a machine base, wherein a feeding station, a cutting station, a welding station and a blanking station are arranged on the machine base;
the rotary conveying mechanism is arranged on the machine base and used for conveying the Mylar tubes to a cutting station, a welding station and a blanking station in sequence;
the rotary conveying mechanism comprises a second slide way, a second lead screw, a second driving motor, a second linear sliding table and a rotary cylinder;
the second slideway is fixed on the base, the second lead screw is positioned in the second slideway, one end of the second lead screw is coaxially and fixedly connected with the second driving motor, the second slideway is perpendicular to the second linear sliding table, and one end of the second linear sliding table, which is far away from the welding station, is in threaded connection with the second lead screw;
the welding station is kept away from at the one end of second straight line slip table to rotary cylinder, fixedly connected with rotor plate on rotary cylinder's the piston rod, the one end fixedly connected with fourth drive cylinder that the rotor plate is close to the welding station, the perpendicular fixedly connected with second guide pillar of one end that the rotor plate is close to the welding station, fixedly connected with slides the second movable plate of being connected with the second guide pillar on the piston rod of fourth drive cylinder, the both ends difference fixedly connected with baffle, two of rotor plate the equal fixedly connected with fourth finger cylinder of one end that the baffle is close to the welding station, fixedly connected with fourth splint on the fourth finger cylinder.
Further: the feeding station comprises an automatic feeding mechanism;
the automatic feeding mechanism comprises a first slideway, a first lead screw and a first driving motor, the first slideway is fixed on the base, the first lead screw is positioned in the first slideway, and one end of the first lead screw is coaxially and fixedly connected with the first driving motor;
the sliding connection has the slider with first lead screw threaded connection on the first slide, fixedly connected with curb plate on the slider, the curb plate is located the both ends of slider, two the equal fixedly connected with of one side that the slider is relative is towards the first finger cylinder of cutting station, two fixedly connected with sets up from top to bottom between the first finger cylinder first splint.
Further: the cutting station comprises a cutting mechanism;
the cutting mechanism comprises supporting plates vertically fixed on two sides of the base, a connecting plate fixed between the two supporting plates, a mounting plate arranged on the connecting plate in a sliding manner, a knife rest arranged on the mounting plate, a first driving air cylinder for driving the knife rest to slide and a die arranged right below the knife rest;
and the mounting plate is provided with a cam mechanism for driving the cutter holder to slide up and down.
Further: the welding station comprises an ultrasonic welding mechanism;
ultrasonic welding mechanism includes the main shaft of vertical fixation on the frame, sets up and drives actuating cylinder, the setting at the second of main shaft upper end and drive the welding wave head of actuating cylinder lower extreme and set up the second splint under the welding wave head at the second, fixedly connected with die holder on the frame, be provided with first lifting unit on the die holder, first lifting unit's both ends fixedly connected with second finger cylinder, the second splint are fixed on second finger cylinder, first lifting unit sets up the one side of keeping away from rotary conveying mechanism at the second splint.
Further: the first lifting assembly comprises a plurality of first guide pillars, a first moving plate, a fixing plate and a third driving cylinder, the first guide pillars are vertically fixed on the base, the first moving plate is connected with the first guide pillars in a sliding mode, the fixing plate is vertically fixed at the upper ends of the first guide pillars, the second driving cylinder is fixed on the upper surface of the fixing plate, and a piston rod of the third driving cylinder is fixedly connected with the first moving plate.
Further: the blanking station comprises a blanking mechanism;
blanking mechanism includes portal frame, set up last die head on the portal frame, the lift control motor that the die head reciprocated in the drive, set up lower die head under last die head, set up first straight line slip table on the frame, fix the second lifting unit on first straight line slip table, fix the third finger cylinder at second lifting unit both ends and fix the third splint on third finger cylinder, second lifting unit sets up the one side of keeping away from rotatory conveying mechanism at the third splint.
Further: the second lifting assembly and the first lifting assembly are identical in structure.
Further: the cutting station, the welding station and the blanking station are fixedly connected with positioning rods towards one side of the rotary conveying mechanism, and linear bearings for the positioning rods to penetrate out are arranged on the rotary conveying mechanism.
The utility model has the advantages that: the automatic production line adopts a feeding station, a cutting station, a welding station and a blanking station, and is full-automatic in production, so that the whole production efficiency of the Mylar pipe is improved. Meanwhile, the ultrasonic welding mechanism is used for welding the middle of one cut off Mylar pipe, so that the blanking mechanism can cut off one Mylar pipe into two finished Mylar pipes, and the working efficiency is further improved.
Drawings
The present invention will be further explained with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural diagram of the cutting mechanism according to the present invention;
fig. 3 is a schematic structural diagram of the first lifting assembly according to the present invention;
FIG. 4 is a schematic view of the connection between the upper die, the lower die and the third clamping plate according to the present invention;
FIG. 5 is a schematic structural view of a rotary conveying mechanism of the present invention
In the figure, 1, a machine base; 11. a blanking channel; 2. an automatic feeding mechanism; 21. a first slideway; 22. a first lead screw; 23. a first drive motor; 24. a slider; 25. a side plate; 26. a first finger cylinder; 27. a first splint; 3. a cutting mechanism; 31. a support plate; 32. a connecting plate; 33. mounting a plate; 34. a tool holder; 35. A first driving cylinder; 36. a cam mechanism; 361. a cam plate; 362. an impact block; 363. a cam follower; 37. a long plate; 4. an ultrasonic welding mechanism; 41. a main shaft; 42. a second driving cylinder; 43. welding a wave head; 44. a second splint; 45. a die holder; 46. a second finger cylinder; 5. a first lifting assembly; 51. a first guide post; 52. a first moving plate; 53. a first fixing plate; 54. a third driving cylinder; 6. a blanking mechanism; 61. a gantry; 62. an upper die head; 63. a lower die head; 64. a first linear sliding table; 65. a second lifting assembly; 66. a third finger cylinder; 67. a third splint; 68. a lift control motor; 7. a rotary conveying mechanism; 71. a second slideway; 72. a second drive motor; 73. a second linear sliding table; 75. a rotary cylinder; 74. A rotating plate; 76. a fourth drive cylinder; 77. a second guide post; 78. a second moving plate; 781. a baffle plate; 782. A fourth finger cylinder; 79. a fourth splint; 8. positioning a rod; 9. and a linear bearing.
Detailed Description
The invention will now be further described with reference to the accompanying drawings. The drawings are simplified schematic diagrams only illustrating the basic structure of the present invention in a schematic manner, and thus show only the components related to the present invention.
Like fig. 1, a production line is cut to wheat straw intelligence, includes frame 1, is equipped with material loading station, cutting station, welding station and blanking station on the frame 1. The machine base 1 is also provided with a rotary conveying mechanism 7 which is used for conveying the Mylar tubes to a cutting station, a welding station and a blanking station in sequence.
As shown in fig. 1, the loading station includes an automatic loading mechanism 2. The automatic feeding mechanism 2 comprises a first slideway 21 fixed on the machine base 1, a first lead screw 22 arranged in the first slideway 21, a first driving motor 23 coaxially and fixedly connected with the end part of the first lead screw 22, and a slide block 24 arranged on the first slideway 21 and in threaded connection with the first lead screw 22. The slide block 24 is fixedly connected with a side plate 25, and the side plate 25 is positioned at two ends of the slide block 24. The opposite sides of the two sliders 24 are fixedly connected with first finger cylinders 26, first clamping plates 27 arranged up and down are fixedly connected between the two first finger cylinders 26, and the first clamping plates 27 are used for fixing the Mylar tubes.
As shown in fig. 2, a cutting station is provided at the output of the loading station, the cutting station comprising a cutting mechanism 3. The cutting station comprises support plates 31 vertically fixed on two sides of the machine base 1, a connecting plate 32 fixed between the two support plates 31, a long plate 37 fixed along the length direction of the connecting plate, a mounting plate 33 arranged along the long plate 37 in a sliding manner, a tool rest 34 arranged on the mounting plate 33 in a vertically sliding manner, a die arranged right below the tool rest 34, a first driving cylinder 35 driving the tool rest 34 to slide and a cam mechanism 36 driving the tool rest to slide vertically. The mounting plate 33 is located on the side of the connecting plate 32 away from the automatic feeding mechanism 2, and the first driving cylinder 35 is fixed on the support plate 31.
As shown in fig. 2, the cam mechanism 36 includes a cam plate 361, an impact block 362, and a cam follower 363. Two sides of the mounting plate 33 are provided with through slots for two ends of the cam plate 361 to penetrate through. The impact blocks 362 are respectively fixed on the opposite inner side walls of the support columns, and the impact blocks 362 are matched with the through grooves. The cam plate 361 is provided with two S-shaped grooves at the same height. The tool apron is provided with mounting holes which are in one-to-one correspondence with the S-shaped grooves, one end of the cam follower 363 is fixed in the mounting holes, and the roller of the cam follower 363 is positioned in the S-shaped groove. When the cam plate 361 collides with the collision block 362 far away from the first driving cylinder 35, the collision block 362 pushes the cam plate 361 to move, so that the roller of the cam follower 363 rolls towards the upper end of the S-shaped groove, and the cutter holder is driven to move upwards; when the cam plate 361 collides with the striking block 362 close to the first driving cylinder 35, the striking block 362 pushes the cam plate 361 to move, so that the roller of the cam follower 363 rolls from the upper end of the S-shaped groove to the lower end of the S-shaped groove, thereby moving the tool holder downward, and further causing the blade to contact the straw and cut the straw.
As shown in fig. 1, the welding station includes an ultrasonic welding mechanism 4. The ultrasonic welding mechanism 4 comprises a main shaft 41 vertically fixed on the machine base 1, a second driving air cylinder 42 fixed at the upper end of the main shaft 41 and a welding wave head 43 fixed on a piston rod of the second driving air cylinder 42. The base 1 is fixedly connected with a die holder 45, and the die holder 45 is arranged right below the welding wave head 43. A first lifting component 5 is arranged on the die holder 45, and two ends of the first lifting component 5 are respectively and fixedly connected with a second finger cylinder 46 facing one side of the rotary conveying mechanism 7. A second clamping plate 44 is fixedly connected to the second finger cylinder 46.
As shown in fig. 3 and 4, the blanking station comprises a blanking mechanism 6. The blanking mechanism 6 comprises a portal frame 61, an upper die head 62 arranged on the portal frame 61, a lifting control motor 68 for driving the upper die head 62 to move up and down, a lower die head 63 arranged right below the upper die head 62, a first linear sliding table 64 arranged on the machine base 1, a second lifting assembly 65 fixed on the first linear sliding table 64, third finger cylinders 66 fixed at two ends of the second lifting assembly 65 and third clamping plates 67 fixed on the third finger cylinders 66. The lower die head 63 is fixed on the machine base 1, the first linear sliding table 64 is perpendicular to the first slideway 21, and the third finger cylinder 66 is arranged on one side of the second lifting assembly 65 close to the rotary conveying mechanism 7.
As shown in fig. 3, the first lifting assembly 5 and the second lifting assembly 65 have the same structure, and each include a plurality of first guide posts 51, a first moving plate 52 slidably disposed up and down along the first guide posts 51, a first fixing plate 53 vertically fixed at an upper end of the first guide posts 51, and a third driving cylinder 54 fixed at a side of the first fixing plate 53 away from the first moving plate 52. A piston rod of the third driving cylinder 54 is fixedly connected to the first moving plate 52.
As shown in fig. 5, the rotary conveying mechanism 7 includes a second slideway 71 fixed on the base 1, a second lead screw located in the second slideway 71, a second driving motor 72 fixed at one end of the second slideway 71 far from the first slideway 21, a second linear sliding table 73 in threaded connection with the second lead screw, and a revolving cylinder 75 fixed at an end of the second linear sliding table 73. The second slideway 71 is arranged in parallel with the first slideway 21, one end of the second lead screw is coaxially and fixedly connected with the second driving motor 72, and the second slideway 71 is arranged perpendicular to the second linear sliding table 73.
As shown in fig. 5, a rotary cylinder 75 is fixed at one end of the second linear sliding table 73 far away from the welding station, a rotary plate 74 is fixedly connected to a piston rod of the rotary cylinder 75, and a fourth driving cylinder 76 is fixedly connected to one end of the rotary plate 74 near the welding station. One end of the rotating plate 74 close to the welding station is vertically and fixedly connected with a second guide post 77, a piston rod of the fourth driving cylinder 76 is fixedly connected with a second moving plate 78 connected with the second guide post 77 in a sliding mode, two ends of the rotating plate 74 are respectively and fixedly connected with baffle plates 781, one ends of the two baffle plates 781 close to the welding station are respectively and fixedly connected with a fourth finger cylinder 782, and a fourth clamping plate 79 is fixedly connected onto the fourth finger cylinder 782.
As shown in fig. 4, two blanking channels 11 are fixedly connected to one end of the base 1 away from the automatic feeding mechanism 2, and material collecting boxes are fixedly connected to the end portions of the two blanking channels 11. One blanking channel 11 is located right below the second lifting assembly 65, and the other blanking channel 11 is located between the blanking mechanism 6 and the rotary conveying mechanism 7.
As shown in fig. 1, a positioning rod 8 is fixedly connected to one side of the cutting station, the welding station and the blanking station facing the rotary conveying mechanism 7, and a linear bearing 9 (see fig. 5) for the positioning rod 8 to pass through is arranged on the rotary conveying mechanism 7.
The specific implementation process comprises the following steps:
a plurality of mylar pipes pass through the first clamping plates 27, the first driving motor 23 drives the first lead screw 22 to rotate, so as to drive the slide block 24 to move, the slide block 24 drives the first clamping plates 27 to move towards the cutting mechanism 3, so as to convey the mylar pipes to a die right below the tool rest 34, and the fourth clamping plate 775 fixes one end of the mylar pipes.
The first driving cylinder 35 drives the mounting plate 33 to move toward the mold, and at this time, the roller of the cam follower 363 is positioned at the lower end of the S-shaped groove, and the blade is brought into contact with and cuts the straw. When the cam plate 361 collides with the collision block 362 far away from the first driving cylinder 35, the collision block 362 pushes the cam plate 361 to move, so that the roller of the cam follower 363 rolls towards the upper end of the S-shaped groove, the mounting plate 33 drives the cutter holder to move upwards, and the cutter holder is not contacted with the straw; when the cam plate 361 collides with the collision block 362 close to the first driving cylinder 35, the collision block 362 pushes the cam plate 361 to move, so that the roller of the cam follower 363 rolls from the upper end of the S-shaped groove to the lower end of the S-shaped groove, so that the roller rolls from the upper end of the S-shaped groove to the lower end of the S-shaped groove, and the mounting plate 33 drives the tool holder to move downward, thereby reciprocating and cutting the mylar.
The straw after the cutting is carried to second splint 44 department through revolving cylinder 75, weld the straw middle part after the cutting through welding ripples head 43, second driving motor 72 drive second lead screw rotates, and then drive second straight line slip table 73 and remove to third splint 67 direction, the welding point of lower die head 63 direction blanking straw of upper die head 62 on the portal frame 61 to two finished product straws are cut into to a straw, finished product straw is carried to the material from two unloading passageways respectively and is collected the box.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. The utility model provides a production line is cut to wheat straw intelligence which characterized in that:
the automatic blanking machine comprises a machine base (1), wherein a feeding station, a cutting station, a welding station and a blanking station are arranged on the machine base (1);
the machine base (1) is provided with a rotary conveying mechanism (7), and the rotary conveying mechanism (7) is used for conveying the Mylar tubes to a cutting station, a welding station and a blanking station in sequence;
the rotary conveying mechanism (7) comprises a second slide way (71), a second lead screw, a second driving motor (72), a second linear sliding table (73) and a rotary cylinder (75);
the second slideway (71) is fixed on the base (1), the second lead screw is positioned in the second slideway (71), one end of the second lead screw is coaxially and fixedly connected with the second driving motor (72), the second slideway (71) is perpendicular to the second linear sliding table (73), and one end, far away from the welding station, of the second linear sliding table (73) is in threaded connection with the second lead screw;
the one end of keeping away from the welding station in second straight line slip table (73) is fixed in gyration cylinder (75), fixedly connected with rotor plate (74) on the piston rod of gyration cylinder (75), one end fixedly connected with fourth drive cylinder (76) that rotor plate (74) are close to the welding station, the perpendicular fixedly connected with second guide pillar (77) of one end that rotor plate (74) are close to the welding station, fixedly connected with slides second movable plate (78) of being connected with second guide pillar (77) on the piston rod of fourth drive cylinder (76), the both ends difference fixedly connected with baffle (781) of rotor plate (74), two equal fixedly connected with fourth finger cylinder (782) of one end that baffle (781) are close to the welding station, fixedly connected with fourth splint (79) on fourth finger cylinder (782).
2. The intelligent wheat straw slitting production line of claim 1 is characterized in that:
the feeding station comprises an automatic feeding mechanism (2);
the automatic feeding mechanism (2) comprises a first slide way (21), a first lead screw (22) and a first driving motor (23), the first slide way (21) is fixed on the machine base (1), the first lead screw (22) is positioned in the first slide way (21), and one end of the first lead screw (22) is coaxially and fixedly connected with the first driving motor (23);
first slide (21) slide and be connected with slider (24) with first lead screw (22) threaded connection, fixedly connected with curb plate (25) on slider (24), curb plate (25) are located the both ends of slider (24), two the equal fixedly connected with in one side that slider (24) is relative moves towards first finger cylinder (26) of cutting station, two first splint (27) that fixedly connected with set up from top to bottom between first finger cylinder (26).
3. The intelligent wheat straw slitting production line of claim 1 is characterized in that:
the cutting station comprises a cutting mechanism (3);
the cutting mechanism (3) comprises support plates (31) vertically fixed on two sides of the base (1), a connecting plate (32) fixed between the two support plates (31), a mounting plate (33) arranged on the connecting plate (32) in a sliding manner, a tool rest (34) arranged on the mounting plate (33) and a first driving cylinder (35) for driving the tool rest (34) to slide;
and a cam mechanism (36) for driving the cutter holder to slide up and down is arranged on the mounting plate (33).
4. The intelligent wheat straw slitting production line of claim 1 is characterized in that:
the welding station comprises an ultrasonic welding mechanism (4);
ultrasonic bonding mechanism (4) drive cylinder (42), set up welding wave head (43) and set up second splint (44) under welding wave head (43) at the second drive cylinder (42) lower extreme including main shaft (41), the second of vertical fixation on frame (1), setting on main shaft (41), fixedly connected with die holder (45) on frame (1), be provided with first lifting unit (5) on die holder (45), the both ends fixedly connected with second finger cylinder (46) of first lifting unit (5), second splint (44) are fixed on second finger cylinder (46), first lifting unit (5) set up the one side of keeping away from rotary conveying mechanism (7) in second splint (44).
5. The intelligent wheat straw slitting production line of claim 4 is characterized in that:
the first lifting assembly (5) comprises a plurality of first guide posts (51), a first moving plate (52), a first fixing plate (53) and a second driving cylinder (42), the first guide posts (51) are vertically fixed on the machine base (1), the first moving plate (52) is connected with the first guide posts (51) in a sliding mode, the first fixing plate (53) is vertically fixed at the upper ends of the first guide posts (51), the second driving cylinder (42) is fixed on the upper surface of the first fixing plate (53), and a piston rod of the second driving cylinder (42) is fixedly connected with the first moving plate (52).
6. The intelligent wheat straw slitting production line of claim 5 is characterized in that:
the blanking station comprises a blanking mechanism (6);
blanking mechanism (6) include portal frame (61), set up last die head (62) on portal frame (61), set up lower die head (63) under last die head (62), set up first straight line slip table (64) on frame (1), fix second lifting unit (65) on first straight line slip table (64), fix third finger cylinder (66) at second lifting unit (65) both ends and fix third splint (67) on third finger cylinder (66), second lifting unit (65) set up the one side of keeping away from rotatory conveying mechanism (7) in third splint (67).
7. The intelligent wheat straw slitting production line of claim 6 is characterized in that:
the second lifting component (65) has the same structure as the first lifting component (5).
8. The intelligent wheat straw slitting production line of claim 1 is characterized in that:
the cutting station, the welding station and the blanking station are fixedly connected with positioning rods (8) towards one side of the rotary conveying mechanism (7), and linear bearings (9) for the positioning rods (8) to penetrate out are arranged on the rotary conveying mechanism (7).
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CN201920876994.1U CN210190657U (en) | 2019-06-11 | 2019-06-11 | Production line is cut to wheat straw intelligence |
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CN201920876994.1U CN210190657U (en) | 2019-06-11 | 2019-06-11 | Production line is cut to wheat straw intelligence |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
CN110142982B (en) * | 2019-06-11 | 2024-04-05 | 常州聚豪电气有限公司 | Wheat draws pipe intelligence to cut production line |
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