CN219568066U - Automatic pickling equipment - Google Patents
Automatic pickling equipment Download PDFInfo
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- CN219568066U CN219568066U CN202223423286.3U CN202223423286U CN219568066U CN 219568066 U CN219568066 U CN 219568066U CN 202223423286 U CN202223423286 U CN 202223423286U CN 219568066 U CN219568066 U CN 219568066U
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Abstract
The utility model discloses an automatic pickling device, comprising: at least one cleaning tank; the frame is in a frame shape, and the cleaning tank is positioned below the frame; the walking frame is arranged on the upper side of the frame; the net bag mechanism is arranged on the lower side of the walking frame along the vertical direction and comprises a first linear driver arranged along the vertical direction and a net bag connected to the lower end of the first linear driver, the first linear driver is fixed on the lower side of the walking frame through a lifting frame, the net bag enters or lifts away from a cleaning tank under the driving of the first linear driver, and neodymium iron boron products are contained in the net bag. Can finish the cleaning of neodymium iron boron products, reduce the influence of human factors in the pickling time and the pickling process, and improve the consistency of the products.
Description
Technical Field
The utility model belongs to the technical field of neodymium iron boron cleaning equipment, and relates to automatic acid cleaning equipment.
Background
The pickling step of the neodymium iron boron product is very important to the performance of the neodymium iron boron product. Such as "effect of acid cleaning on the protection failure of the electroplated nickel layer of the NdFeB magnet". The pickling operation (pickling, rinsing and ultrasonic cleaning) of neodymium iron boron products is generally performed by a string bag, a workpiece is firstly placed in the string bag, and then the string bag is required to be manually lifted to operate among the groove bodies; when pickling in the pickling tank, the workpieces are flattened manually, four corners of the net bag are lifted respectively, the workpieces are gathered, flattened, gathered again and operated repeatedly; this operation also needs to be repeated in the ultrasonic cleaning tank; the process is time consuming and laborious and does not have a uniform standard, and therefore the product consistency is too poor.
Disclosure of Invention
It is an object of the present utility model to address at least the above problems and/or disadvantages and to provide at least the advantages described below.
It is also an object of the present utility model to provide an automatic pickling apparatus.
For this purpose, the technical scheme provided by the utility model is as follows:
an automatic pickling apparatus comprising:
at least one cleaning tank;
the cleaning tank is positioned below the frame;
the walking frame is arranged on the upper side of the frame;
the net bag mechanism is arranged on the lower side of the walking frame along the vertical direction and comprises a first linear driver arranged along the vertical direction and a net bag connected with the lower end of the first linear driver, the first linear driver is fixed on the lower side of the walking frame through a lifting frame, the net bag enters or lifts away from the cleaning tank under the driving of the first linear driver, and neodymium iron boron products are contained in the net bag.
Preferably, the automatic pickling apparatus further comprises:
the flattening mechanism is arranged on the lower side of the walking frame in the vertical direction and is located beside the string bag mechanism, the flattening mechanism comprises a second linear driver and a rotary cylinder rotationally fixed on the second linear driver, the second linear driver is fixed on the lower side of the walking frame through the lifting frame, the rotary cylinder is arranged at the lower end of the second linear driver, the lower end of the rotary cylinder is connected with a hairbrush, and the second linear driver drives the rotary cylinder to enter or leave the cleaning tank.
Preferably, in the automatic pickling apparatus, the lifting frame further includes:
the vertical plate body is movably connected to the lower side of the walking frame along the vertical direction;
and a horizontal frame body disposed in a horizontal direction and connected to a lower end of the vertical plate body.
Preferably, in the automatic pickling apparatus, the string bag mechanism is connected to the lower side of the frame of the horizontal frame, and the upper end of the flattening mechanism is fixed on the vertical plate and passes through the central frame of the horizontal frame.
Preferably, in the automatic pickling apparatus, the first linear driver and the second linear driver are lifting cylinders,
the cylinder body end of the second linear driver is fixed on the lifting frame through a cylinder fixing seat, the piston end of the second linear driver is connected with a rotary cylinder fixing seat, and the rotary cylinder is fixed to the lower end of the second linear driver through being fixed on the rotary cylinder fixing seat.
Preferably, the automatic pickling apparatus further comprises:
the walking mechanism comprises a walking frame and a first transmission motor for driving the walking frame to move, wherein the walking frame is slidingly connected to the upper side of the frame and is driven by the first transmission motor to move on the frame along the arrangement direction of the cleaning tanks.
Preferably, the automatic pickling apparatus further comprises:
the lifting mechanism comprises a lifting frame and a third linear driving part fixed on the upper side of the walking frame, wherein the lifting frame is in sliding connection with the walking frame in the vertical direction, and the third linear driving part is connected with the lifting frame and drives the lifting frame to move along the vertical direction.
Preferably, in the automatic pickling apparatus, the string bag mechanism further includes a hook connected to a lower portion of the first linear actuator in a vertical direction, and the string bag is hung on the hook.
The utility model at least comprises the following beneficial effects:
when the utility model is used, neodymium iron boron products are placed in the net bags, the net bags are placed in the cleaning tank through the net bag lifting mechanism, workpieces are flattened in the net bags, the net bags and the like are lifted, and pickling liquid, rinsing liquid and ultrasonic cleaning liquid can be contained in the cleaning tank, so that the cleaning of the neodymium iron boron products can be completed, the pickling time is shortened, the influence of human factors in the pickling process is reduced, and the consistency of the products is improved.
Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.
Drawings
Fig. 1 is a schematic structural diagram of the automatic pickling apparatus according to one embodiment of the present utility model.
Fig. 2 is a schematic structural view of a running mechanism according to one embodiment of the present utility model.
Fig. 3 is a schematic structural view of a string bag mechanism according to one embodiment of the present utility model.
Fig. 4 is a schematic structural view of a flattening mechanism according to one embodiment of the present utility model.
Detailed Description
The present utility model is described in further detail below with reference to the drawings to enable those skilled in the art to practice the utility model by referring to the description.
It will be understood that terms, such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
It should be noted that, in the description of the present utility model, the terms "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1, 2 and 3, the present utility model provides an automatic pickling apparatus comprising:
at least one cleaning tank 1, wherein a neodymium iron boron pickling related solution is contained in the cleaning tank 1;
a frame 100 having a frame shape, wherein the cleaning tank 1 is located below the frame 100;
a traveling frame 201 provided on the upper side of the frame 100;
the net bag mechanism is arranged on the lower side of the walking frame 201 along the vertical direction, the net bag mechanism comprises a first linear driver arranged along the vertical direction and a net bag connected with the lower end of the first linear driver, the first linear driver is fixed on the lower side of the walking frame 201 through a lifting frame 501, the net bag enters or lifts away from the cleaning tank 1 under the driving of the first linear driver, and neodymium iron boron products are contained in the net bag.
When the utility model is used, neodymium iron boron products are placed in the net bags, the net bags are placed in the cleaning tank 1 through the net bag lifting mechanism, and the pickling liquid, the rinsing liquid and the ultrasonic cleaning liquid can be contained in the cleaning tank 1, so that the cleaning of the neodymium iron boron products can be completed, the pickling time is reduced, the influence of human factors in the pickling process is reduced, and the consistency of the products is improved.
In the above-described aspect, preferably, as shown in fig. 4, the method further includes:
the flattening mechanism 400 is arranged on the lower side of the walking frame 201 along the vertical direction and is located beside the string bag mechanism, the flattening mechanism 400 comprises a second linear driver and a rotary cylinder 404 rotationally fixed on the second linear driver, the second linear driver is fixed on the lower side of the walking frame 201 through the lifting frame 501, the rotary cylinder 404 is arranged at the lower end of the second linear driver, a hairbrush 405 is connected to the lower end of the rotary cylinder 404, and the second linear driver drives the rotary cylinder 404 to enter or leave the cleaning tank 1.
In one aspect of the present utility model, preferably, the first linear actuator and the second linear actuator are each a lift cylinder,
the cylinder end of the second linear actuator is fixed on the lifting frame 501 through a cylinder fixing seat 401, the piston end of the second linear actuator is connected with a rotary cylinder fixing seat 403, and the rotary cylinder 404 is fixed on the lower end of the second linear actuator through being fixed on the rotary cylinder fixing seat 403.
Preferably, in the above aspect, the lifting frame 501 includes:
a vertical plate body movably connected to the lower side of the traveling frame 201 in a vertical direction;
and a horizontal frame body disposed in a horizontal direction and connected to a lower end of the vertical plate body.
Preferably, in the above-mentioned scheme, the string bag mechanism is connected to the lower side of the frame of the horizontal frame body, and the upper end of the flattening mechanism 400 is fixed to the vertical plate body and passes through the inside of the central frame of the horizontal frame body.
In one aspect of the present utility model, preferably, as shown in fig. 2, the method further includes:
a traveling mechanism 200 comprising the traveling frame 201 and a first driving motor 202 driving the traveling frame 201 to move, the traveling frame 201 being slidingly connected to the upper side of the frame 100 and being driven by the first driving motor 202 to move on the frame 100 in the direction in which the cleaning tanks 1 are arranged.
The frame 100 is disposed above the cleaning tank 1 and is used for supporting the travelling mechanism 200 to move between different cleaning tanks.
In one aspect of the present utility model, preferably, the method further includes:
the lifting mechanism comprises a lifting frame 501 and a third linear driving part fixed on the upper side of the walking frame 201, wherein the lifting frame 501 is in sliding connection with the walking frame 201 in the vertical direction, and the third linear driving part is connected with the lifting frame 501 and drives the lifting frame 501 to move in the vertical direction. Preferably, the third linear driving part is a second transmission motor.
The lifting mechanism realizes the movement in the vertical direction, so that the travel of the string bag mechanism and the flattening mechanism 400 fixed below the lifting mechanism is prolonged, and the adjustable amplitude is increased.
In one aspect of the present utility model, preferably, the string bag mechanism further includes a hook 302 connected to a lower portion of the first linear actuator in a vertical direction, and the string bag is hung on the hook 302. The lifting hook 302 is a hook formed by bending metal round steel; one end of the lifting hook 302 is a straight section, and the other end is a curved section; the straight section is fixedly connected with the extending end of the first lifting cylinder; the first lifting cylinder is vertically hung on the lower surface of the lifting mechanism frame downwards; the fixed end of the first lifting cylinder is fixed with the lower surface of the lifting mechanism frame, so that the bending section of the lifting hook 302 is at the lowest end, and the net bag can be hung along with the lifting of the first lifting cylinder.
For better understanding of the technical solution of the present utility model, the following technical solution is preferably provided for further explanation:
an automatic pickling apparatus comprising: a plurality of cleaning tanks 1 (pickling, rinsing, ultrasonic cleaning), a frame 100, a travelling mechanism 200, a lifting mechanism, a net bag lifting mechanism, a flattening mechanism 400 and the like.
The cleaning tank 1 is arranged in a line, and a rack 100 is arranged above the cleaning tank 1 and is used for supporting automatic equipment to move between tank bodies;
the travelling mechanism 200 consists of a travelling frame 201, a first transmission motor 202 and a first transmission belt 203; the first transmission motor 202 is fixed at the front end of the frame 100, and the walking frame 201 is in sliding connection with the guide rail 1001 above the frame 100 through a sliding block 2011 below the first transmission motor; the walking frame 201 is connected with the first transmission motor 202 through a first transmission belt 203 sleeved on a driving wheel 204 and a driven wheel 205, and the first transmission motor 202 rotates to drive the walking frame 201 to move along the arrangement direction of the cleaning tank 1.
The lifting mechanism consists of a second transmission motor, a second transmission belt and a lifting frame 501; the second transmission motor is fixed on the upper side of the walking frame 201, and the lifting frame 501 is in sliding connection with the walking frame 201 in the vertical direction; the lifting frame 501 is connected with a second transmission motor through a second transmission belt, and the second transmission motor rotates to drive the lifting frame 501 to move up and down.
The net bag lifting mechanism comprises a plurality of first cylinder lifting groups (the number depends on net bag points lifted as required); the first cylinder promotes the group and hangs in the below of crane 501, looks the size of string bag, arranges all around, comprises first lift cylinder 301 and lifting hook 302, from top to bottom does in proper order: a lifting frame 501, a first lifting cylinder 301 and a lifting hook 302;
the lifting hook 302 is a hook formed by bending metal round steel; one end of the lifting hook 302 is a straight section, and the other end is a curved section; the straight section is fixedly connected with the extending end of the first lifting cylinder; the first lifting cylinder 301 is hung on the lower surface of the lifting mechanism frame vertically downwards; the fixed end of the first lifting cylinder 301 is fixed with the lower surface of the lifting mechanism frame, so that the bending section of the lifting hook 302 is at the lowest end, and the net bag can be hung along with the lifting of the cylinder.
The flattening mechanism 400 consists of a cylinder fixing seat 401, a second lifting cylinder 402, a rotary cylinder fixing seat 403, a rotary cylinder 404 and a hairbrush 405; the cylinder fixing seat 401 is fixed with the lifting frame 501, the second lifting cylinder 402 is fixed with the lifting frame 501, the rotary cylinder fixing seat 403 is fixed with the telescopic end of the second lifting cylinder 402, the rotary cylinder 404 is fixed with the rotary cylinder fixing seat 403, the brush 405 is fixed with the rotary end of the rotary cylinder 404, and the following steps are sequentially from top to bottom: a cylinder fixing base 401, a second lifting cylinder 402, a rotary cylinder fixing base 403, a rotary cylinder 404 and a brush 405; the mechanism is vertically downward and penetrates through the middle area surrounded by the first cylinder lifting groups.
The hanging points of the net bags are hung on the hanging hooks 302, so that the net bags are opened, materials are placed in the net bags, the net bags drop into the pickling platform along with the lifting frames 501, and the materials at the moment are in a stacking state (the cylinder of the net bags at the moment is in an extending state); the cylinder of the flattening mechanism 400 stretches out to drive the hairbrush 405 to descend to contact with the materials, the rotary cylinder 404 drives the hairbrush 405 to rotate to spread the materials, the cylinder of the flattening mechanism 400 retracts after cleaning, and the hairbrush 405 ascends and is far away from the materials; the cylinder of the string bag is contracted and extended in sequence, so that the materials in the string bag are piled up again, and the flattening mechanism 400 repeatedly descends and rotates. After the washing in one washing tank 1 is completed, the washing tank 1 is moved to the next washing tank 1 to perform the operation with the aid of the drive of the traveling mechanism 200 and the elevating mechanism. The cleaning is sequentially performed between the different cleaning tanks 1 in this way, and the pickling, rinsing, ultrasonic cleaning, and the like are completed.
The number of modules and the scale of processing described herein are intended to simplify the description of the present utility model. Applications, modifications and variations of the present utility model will be readily apparent to those skilled in the art.
Although embodiments of the present utility model have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the utility model would be readily apparent to those skilled in the art, and accordingly, the utility model is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (8)
1. An automatic pickling apparatus, comprising:
at least one cleaning tank;
the cleaning tank is positioned below the frame;
the walking frame is arranged on the upper side of the frame;
the net bag mechanism is arranged on the lower side of the walking frame along the vertical direction and comprises a first linear driver arranged along the vertical direction and a net bag connected with the lower end of the first linear driver, the first linear driver is fixed on the lower side of the walking frame through a lifting frame, the net bag enters or lifts away from the cleaning tank under the driving of the first linear driver, and neodymium iron boron products are contained in the net bag.
2. The automatic pickling apparatus according to claim 1, further comprising:
the flattening mechanism is arranged on the lower side of the walking frame in the vertical direction and is located beside the string bag mechanism, the flattening mechanism comprises a second linear driver and a rotary cylinder rotationally fixed on the second linear driver, the second linear driver is fixed on the lower side of the walking frame through the lifting frame, the rotary cylinder is arranged at the lower end of the second linear driver, the lower end of the rotary cylinder is connected with a hairbrush, and the second linear driver drives the rotary cylinder to enter or leave the cleaning tank.
3. The automatic acid cleaning apparatus of claim 2, wherein the lifting frame further comprises:
the vertical plate body is movably connected to the lower side of the walking frame along the vertical direction;
and a horizontal frame body disposed in a horizontal direction and connected to a lower end of the vertical plate body.
4. An automatic acid cleaning apparatus according to claim 3, characterized in that said net bag mechanism is attached to the underside of the frame of said horizontal frame, and the upper end of said flattening mechanism is fixed to said vertical plate body and passes through the inside of the center frame of said horizontal frame.
5. The automatic pickling apparatus according to claim 2, wherein the first linear actuator and the second linear actuator are each a lift cylinder,
the cylinder body end of the second linear driver is fixed on the lifting frame through a cylinder fixing seat, the piston end of the second linear driver is connected with a rotary cylinder fixing seat, and the rotary cylinder is fixed to the lower end of the second linear driver through being fixed on the rotary cylinder fixing seat.
6. The automatic pickling apparatus according to claim 1, further comprising:
the walking mechanism comprises a walking frame and a first transmission motor for driving the walking frame to move, wherein the walking frame is slidingly connected to the upper side of the frame and is driven by the first transmission motor to move on the frame along the arrangement direction of the cleaning tanks.
7. The automatic pickling apparatus according to claim 1, further comprising:
the lifting mechanism comprises a lifting frame and a third linear driving part fixed on the upper side of the walking frame, wherein the lifting frame is in sliding connection with the walking frame in the vertical direction, and the third linear driving part is connected with the lifting frame and drives the lifting frame to move along the vertical direction.
8. The automatic acid cleaning apparatus of claim 1, wherein the string bag mechanism further comprises a hook connected vertically below the first linear drive, the string bag being suspended from the hook.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223423286.3U CN219568066U (en) | 2022-12-16 | 2022-12-16 | Automatic pickling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223423286.3U CN219568066U (en) | 2022-12-16 | 2022-12-16 | Automatic pickling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219568066U true CN219568066U (en) | 2023-08-22 |
Family
ID=87652850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223423286.3U Active CN219568066U (en) | 2022-12-16 | 2022-12-16 | Automatic pickling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219568066U (en) |
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2022
- 2022-12-16 CN CN202223423286.3U patent/CN219568066U/en active Active
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