CN219562088U - Automatic pressure equipment device of gear sleeve - Google Patents
Automatic pressure equipment device of gear sleeve Download PDFInfo
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- CN219562088U CN219562088U CN202320750170.6U CN202320750170U CN219562088U CN 219562088 U CN219562088 U CN 219562088U CN 202320750170 U CN202320750170 U CN 202320750170U CN 219562088 U CN219562088 U CN 219562088U
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- gear
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- turntable
- loading
- pressing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to an automatic pressing device for a gear sleeve, which comprises a turntable, a base loading mechanism for loading a base into the turntable, a gear loading mechanism for loading a gear into the turntable, a pre-pressing mechanism for clamping the gear and the base, a pressing mechanism for pressing the clamped gear sleeve and an industrial personal computer, wherein the base loading mechanism, the gear loading mechanism, the pre-pressing mechanism and the pressing mechanism are all arranged around the turntable in a surrounding mode, positioning pieces are arranged on the turntable at intervals, and a base and a gear are sequentially loaded on each positioning piece. The utility model has the advantages that: the automatic press mounting of the gear sleeve is realized, the quality of the assembly before press mounting and the quality of the finished product after press mounting are automatically detected, the whole operation process does not need manual intervention, and the qualification rate of the finished product is high.
Description
Technical Field
The utility model relates to the field of automobile spare and accessory part processing equipment, in particular to an automatic press-fitting device for a gear sleeve.
Background
The existing automobile rearview mirrors are all electric folding rearview mirrors, and gears are driven by motors to realize rotation of the rearview mirrors fixedly connected with the gears. Because the gear is also fixedly connected with the automobile part, in the automobile rearview mirror, a gear sleeve is generally used, and the gear sleeve is integrally formed and is integrally made of metal. However, with the trend of decreasing automobile sales prices, automobile manufacturers are continually exploring how to reduce material costs. Through research, the electric rearview mirror has smaller torque in the rotation process, and the gear sleeve which is wholly made of metal parts can be replaced by the gear made of metal parts and the base made of plastic materials are mutually pressed into a whole, as shown in fig. 1. In view of this, the applicant has continuously studied intensively to develop an automatic press-fit device for the gear sleeve.
Disclosure of Invention
In order to solve the above problems, an object of the present utility model is to provide an automatic press-fitting device for a gear sleeve, which can automatically press-fit a gear and a base of the gear sleeve, and which can automatically inspect defective parts and automatically oil the gear sleeve.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an automatic press-fit device of gear cover, includes the carousel, is used for loading the base into the base loading mechanism of carousel, is used for loading the gear into the gear loading mechanism of carousel, is used for the pre-compaction mechanism of gear and base block, is used for compressing tightly the lamination mechanism and the industrial computer of gear cover after the block, base loading mechanism, gear loading mechanism, pre-compaction mechanism and lamination mechanism all encircle locate around the carousel, the interval sets up the setting piece on the carousel, loads a base and a gear on each setting piece in proper order, each mechanism and carousel with industrial computer communication connection.
More preferably, the pre-pressing mechanism comprises a first frame, a first driving mechanism, a rotating mechanism and a clamping jaw cylinder provided with clamping jaws, wherein the first frame is arranged on the periphery of the turntable, the first driving mechanism is fixed on the first frame, the rotating mechanism is fixed on the first driving mechanism, the rotating mechanism is driven to move downwards through the first driving mechanism, the clamping jaw cylinder is arranged on the rotating mechanism, and the clamping jaw cylinder controls the clamping jaws to open and close so as to clamp the gear, and the clamping jaw cylinder, the clamping jaws and the clamped gear are driven to rotate synchronously through the rotating mechanism.
More preferably, the pressing mechanism comprises a second driving mechanism and a boss for pressing the gear sleeve, the boss is fixed on the second driving mechanism through a second connecting seat, and the second driving mechanism drives the boss to move downwards.
More preferably, the automatic press-fitting device of the gear sleeve further comprises a height detection mechanism, wherein the height detection mechanism is a displacement sensor fixed on the second connecting seat, the height detection mechanism moves downwards synchronously with the boss, and the height detection mechanism is in communication connection with the industrial personal computer.
More preferably, the automatic press-fitting device of the gear sleeve further comprises a gear pressure-resistant detection mechanism, the gear pressure-resistant detection mechanism comprises a second rack, a third driving mechanism, a stamping head, a pressure sensor and a piece-discarding air cylinder, wherein the third driving mechanism is fixed on the second rack, the stamping head is fixed on the third driving mechanism, the stamping head is driven to move downwards through the third driving mechanism, the pressure sensor is arranged below the stamping head, the piece-discarding air cylinder is fixed at the bottom of the second rack, and a deflector rod fixed by a piston rod of the piece-discarding air cylinder is aligned above the pressure sensor; the gear loading mechanism firstly transfers gears to the pressure sensor, and then loads gears with qualified pressure detection into the turntable; the gear withstand voltage detection mechanism is in communication connection with the industrial personal computer.
More preferably, the automatic gear sleeve press-fitting device further comprises a gear sleeve carrying-out mechanism, which comprises at least one transferring claw assembly, and the pressed gear sleeve is moved out of the turntable through the assembly.
More preferably, the automatic press-fitting device for gear sleeve further comprises an oil spraying mechanism, the gear sleeve carrying-out mechanism comprises two moving claw assemblies and a conveying assembly, wherein one moving claw assembly moves the pressed gear sleeve out of the turntable and is placed under a glib of the oil spraying mechanism, and the other moving claw assembly moves the gear sleeve under the glib to the conveying assembly.
More preferably, the automatic press-fitting device of the gear sleeve further comprises a base screen vibration disc and a gear screen vibration disc, an output port of the base screen vibration disc conveys the base to the base loading mechanism through a conveying belt, and an output port of the gear screen vibration disc conveys the gear to the gear loading mechanism through the conveying belt.
More preferably, the base loading mechanism and the gear loading mechanism are both transfer claw components, and the transfer claw components are pneumatic suction cups or pneumatic claws.
The utility model has the following beneficial effects:
1. according to the automatic press-fitting device for the gear sleeve, manual intervention is not needed in the whole press-fitting operation process of the gear sleeve, automatic production of the gear sleeve is achieved, and production efficiency is greatly improved.
2. The automatic press-fitting device for the gear sleeve automatically detects the quality of the assembly before press-fitting and the quality of the finished product after press-fitting, and ensures the qualification rate of the finished product.
Drawings
FIG. 1 is a schematic view of a press-fit gear sleeve of the present utility model;
FIG. 2 is a top view of the overall structure of the present utility model;
FIG. 3 is a schematic diagram of the structure of the pre-pressing mechanism, the pressing mechanism and the height detecting mechanism of the present utility model;
fig. 4 is a schematic structural view of the gear pressure-resistant detection mechanism of the present utility model.
Reference numerals illustrate:
10. a turntable; 11. a positioning piece;
a base loading mechanism; 30. a gear loading mechanism;
a pre-pressing mechanism; 41. a first frame; 42. a first driving mechanism; 43. a first connection base; 44. a rotating mechanism; 45. a clamping jaw cylinder; 46. a speed reducer; 47. a clamping jaw;
a pressing mechanism; 51. a second driving mechanism; 52. a second connecting seat; 53. a boss;
an industrial personal computer; 70. a base screen vibration plate; 80. a gear sieving disc;
a gear sleeve carrying-out mechanism; 91. a transfer claw assembly; 92. a transfer assembly;
an oil injection mechanism;
a gear withstand voltage detecting mechanism; 121. a second frame; 122. a third driving mechanism; 123. punching heads; 124. a pressure sensor; 125. a discarding cylinder;
130. a height detection mechanism;
100. a base; 200. a gear; 300. a gear sleeve; 400. a working table.
Description of the embodiments
The utility model is described in further detail below with reference to the attached drawing figures and preferred embodiments:
referring to fig. 2 to 4, an automatic press-fitting device for gear sleeve comprises a turntable 10, a base screen vibration disc 70, a gear screen vibration disc 80, a base loading mechanism 20 for loading a base 100 into the turntable 10, a gear loading mechanism 30 for loading a gear 200 into the turntable 10, a gear pressure-resistant detection mechanism 120, a pre-pressing mechanism 40 for clamping the gear 200 and the base 100, a pressing mechanism 50 for pressing the clamped gear sleeve 300, a height detection mechanism 130, a gear sleeve loading mechanism 90, a fuel injection mechanism 110 and an industrial personal computer 60, wherein positioning pieces 11 are arranged on the turntable 10 at intervals, and each positioning piece 11 is sequentially loaded with the base 100 and the gear 200. The mechanisms can be fixed on a workbench 400, so that a worker can conveniently check the running condition of the device. Each mechanism and the turntable 10 are in communication connection with the industrial personal computer 60, and the industrial personal computer 60 controls the working state of each mechanism and the turntable 10, and specifically comprises the start and stop of each mechanism and the turntable 10 and the like. The base loading mechanism 20, the gear loading mechanism 30 and the gear sleeve loading mechanism 90 may all adopt a transferring claw assembly 91, and the transferring claw assembly 91 may be a pneumatic chuck or a pneumatic claw.
The output of the base screen tray 70 delivers the base 100 to the base loading mechanism 20 via a conveyor belt, and the output of the gear screen tray 80 delivers the gear 200 to the gear loading mechanism 30 via a conveyor belt. Because the clamping parts matched with each other are arranged between the base 100 and the gear 200, the base 100 and the gear 200 facing the right direction can be automatically screened out through the base screening vibration plate 70 and the gear screening vibration plate 80, so that the manual verification of whether the components are correctly placed is omitted, and the production efficiency is improved while the labor is saved.
The base loading mechanism 20 loads the base 100 onto the positioning member 11 of the turntable 10. The gear loading mechanism 30 first transfers the gear 200 to the gear pressure-resistant detecting mechanism 120, the base loading mechanism 20 loads the gear 200 to the positioning member 11 of the turntable 10 through the pressure-resistant detection, at this time, whether the base 100 is present on the positioning member 11 or not can be detected by the sensor, and if so, the gear 200 is loaded on the positioning member 11, which is a conventional technical means in the art, and will not be described in detail herein.
In this embodiment, the gear sleeve 300 needs to be powered by a plurality of driving mechanisms during the machining process, and thus, the first driving mechanism 42, the second driving mechanism 51, and the third driving mechanism 122 in this embodiment may be servo cylinders or cylinders, screw mechanisms, or other devices capable of providing driving force, which are considered as equivalent alternatives.
Referring to fig. 4, the gear pressure-proof detection mechanism 120 includes a second frame 121, a third driving mechanism 122, a pressing head 123, a pressure sensor 124, and a discard cylinder 125. The third driving mechanism 122 is fixed on the second frame 121, the stamping head 123 is fixed on the third driving mechanism 122, the stamping head 123 is driven to move downwards by the third driving mechanism 122, the pressure sensor 124 is arranged below the stamping head 123 and fixed on the workbench 400, the piece discarding cylinder 125 is fixed on the bottom of the second frame 121, and a deflector rod fixed by a piston rod of the piece discarding cylinder 125 is aligned above the pressure sensor 124, when defective products are detected, the piece discarding cylinder 125 acts to push the defective products into a defective product collecting groove on the edge, defective products are prevented from entering the next procedure, and the quality of the gear sleeve 300 is ensured.
Referring to fig. 3, the pre-pressing mechanism 40 performs matching of the clamping positions of the base 100 and the gear 200 on the positioning member 11 of the turntable 10 and pre-pressing. The pre-pressing mechanism 40 includes a first frame 41, a first driving mechanism 42, a rotating mechanism 44 provided with a speed reducer 46, and a jaw cylinder 45 provided with a jaw 47. Here, the first driving mechanism 42 may be preferably a sliding table cylinder, the rotating mechanism may be preferably a rotating cylinder, or may be a rotating electric cylinder, a rotating motor, or the like, the clamping jaw cylinder 45 may be replaced with an absorbing cylinder, and the absorbing cylinder is provided with a suction cup, and all mechanisms capable of realizing the acquisition of the components are regarded as equivalent replacement of the clamping jaw cylinder 45 and the clamping jaw 47. The first rack 41 is located just in the periphery border of carousel 10, first actuating mechanism 42 is fixed in on the first rack 41, slewing mechanism 44 is fixed in on the first actuating mechanism 42 through first connecting seat 43, drives slewing mechanism 44 downwardly moving through first actuating mechanism 42, clamping jaw cylinder 45 installs on the slewing mechanism 44, clamping jaw cylinder 45 control clamping jaw 47 open and shut in order to press from both sides get gear 200, drives clamping jaw cylinder 45, clamping jaw 47 and the synchronous rotation of gear 200 that presss from both sides got through slewing mechanism 44. The working process of the pre-pressing mechanism 40 is as follows: first, the first driving mechanism 42 moves downward, and descends to a position where the clamping jaw 47 can grasp the gear 200, after the clamping jaw 47 grasps the gear 200, the rotating mechanism 44 starts to rotate to drive the gear 200 to rotate, and at the same time, the first driving mechanism 42 continues to fine tune downward, and presses the gear 200. The gear 200 is continuously matched with the clamping position of the base 100 in the rotating process, after the gear 200 is matched in place, the base 100 and the gear 200 are rapidly clamped together under the downward pressure action of the first driving mechanism 42, the clamping jaw 47 and the gear 200 slide, the clamping jaw cylinder 45 opens the clamping jaw 47, the rotating mechanism 44 stops rotating, the first driving mechanism 42 moves upwards and returns to the starting position, and the pre-pressing is completed. The pre-pressing mechanism 40 adopts a pre-pressing mode of blind pressing and clamping to enable the base 100 and the gear 200 to be matched and clamped automatically, manual intervention is not needed, automatic pre-pressing is achieved, production efficiency is improved, and production cost is reduced.
Referring to fig. 3, after the pre-pressing of the gear sleeve 300 is completed, the gear sleeve 300 is further compacted by the pressing mechanism 50 to produce a finished product. The pressing mechanism 50 comprises a second driving mechanism 51 and a boss 53 for pressing the gear sleeve 300, the boss 53 is fixed on the second driving mechanism 51 through a second connecting seat 52, and the second driving mechanism 51 drives the boss 53 to move downwards. The second driving mechanism 51 is fixed on the first frame 41, and the second driving mechanism 51 may be preferably a sliding table cylinder. When the engaged gear sleeve 300 rotates to the press-fit station, the second driving mechanism 51 pushes the boss 53 to move downward, so as to apply pressure to the gear sleeve 300, so that the combination of the base 100 and the gear 200 is fastened, and press-fit of the gear sleeve 300 is completed.
In order to improve the yield of the gear sleeve, the pressed gear sleeve 300 is further subjected to a height test by the height detection mechanism 130 to further verify whether the gear sleeve 300 is compacted. The height detecting mechanism 130 is a displacement sensor fixed on the second connecting seat 52, and the height detecting mechanism 130 moves downward synchronously with the boss 53. When the pressing mechanism 50 completes pressing the gear sleeve 300, the second driving mechanism 51 stops moving downward, the displacement sensor abuts against the gear sleeve 300, the height of the gear sleeve 300 is measured, then the measured data is sent to the industrial personal computer 60, the industrial personal computer 60 can judge whether the gear sleeve 300 is qualified according to a preset standard height threshold value, if so, the gear sleeve 300 is transferred to the oil spraying mechanism 110 through the gear sleeve carrying mechanism 90, and if not, the gear sleeve 300 is transferred to the bad part collecting tank through the gear sleeve carrying mechanism 90.
The gear sleeve carrying mechanism 90 includes at least one transfer claw assembly 91 and a transfer assembly 92 through which the press-fit gear sleeve 300 is moved out of the turntable 10. In the present embodiment, it is necessary to transfer the gear sleeve from the turntable 10 to the oil spraying mechanism 110 and transfer the oil sprayed gear sleeve 300 to the transfer assembly 92, and therefore, two sets of transfer claw assemblies 91 are employed in the present embodiment. In this embodiment, the oil spraying mechanism 110 performs oil spraying maintenance on the gear sleeve 300 which is qualified in inspection.
The working principle of the automatic press-fitting device of the gear sleeve is as follows: the bases 100 and the gears 200 are respectively fed into the base screen tray 70 and the gear screen tray 80, and after screening, the bases 100 and the gears 200 facing the correct direction are respectively fed to the base loading mechanism 20 and the gear loading mechanism 30. The base loading mechanism 20 transfers the base 100 to the positioning member 11 of the turntable 10. The gear loading mechanism 30 transfers the gear 200 to the pressure sensor 124 of the gear pressure-resistant detecting mechanism 120, and performs pressure testing, and the gear 200 that is qualified in pressure-resistant detection is transferred to the turntable 10 by the gear loading mechanism 30 and placed on the positioning member 11 that is sleeved with the base 100. Then, the pre-pressing mechanism 40 is used for pre-pressing, and the base 100 and the gear 200 are matched to the clamping position through rotary blind pressing and pre-pressed; then, the gear sleeve 300 after the pre-pressing and clamping is rotated to the station of the pressing mechanism 50 to further compress and compact, and meanwhile, the height detecting mechanism 130 detects the height of the finished product and automatically detects whether the pressing is complete or not. The gear sleeve 300 with qualified height is transferred to the oil spraying mechanism 110 through the gear sleeve carrying-out mechanism 90 for oil spraying maintenance, and finally transferred to the conveying assembly 92 through the gear sleeve carrying-out mechanism 90 for conveying to the next process.
The automatic press-fitting device for the gear sleeve realizes automatic press-fitting of the gear sleeve 300, automatically detects the quality of components before press-fitting and the quality of finished products after press-fitting, does not need manual intervention in the whole processing process, and has high qualification rate of the finished products.
The foregoing description is only specific embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the present utility model and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present utility model.
Claims (9)
1. The utility model provides an automatic pressure equipment device of gear sleeve which characterized in that: the automatic assembling device comprises a turntable (10), a base loading mechanism (20) for loading a base (100) into the turntable (10), a gear loading mechanism (30) for loading a gear (200) into the turntable (10), a pre-pressing mechanism (40) for clamping the gear (200) and the base (100), a pressing mechanism (50) for pressing a clamped gear sleeve (300) and an industrial personal computer (60), positioning pieces (11) are arranged on the turntable (10) at intervals, the base (100) and the gear (200) are sequentially loaded on each positioning piece (11), the base loading mechanism (20), the gear loading mechanism (30), the pre-pressing mechanism (40) and the pressing mechanism (50) are all arranged around the turntable (10), and each mechanism and the turntable (10) are in communication connection with the industrial personal computer (60).
2. The automatic press-fitting device for gear sleeves according to claim 1, wherein: the pre-pressing mechanism (40) comprises a first frame (41), a first driving mechanism (42), a rotating mechanism (44) and a clamping jaw air cylinder (45) provided with clamping jaws (47), wherein the first frame (41) is arranged on the peripheral edge of the rotary table (10), the first driving mechanism (42) is fixed on the first frame (41), the rotating mechanism (44) is fixed on the first driving mechanism (42), the rotating mechanism (44) is driven to move downwards through the first driving mechanism (42), the clamping jaw air cylinder (45) is arranged on the rotating mechanism (44), the clamping jaw air cylinder (45) controls the clamping jaws (47) to open and close so as to clamp the gear (200), and the rotating mechanism (44) drives the clamping jaw air cylinder (45), the clamping jaws (47) and the clamped gear (200) to rotate synchronously.
3. The automatic press-fitting device for gear sleeves according to claim 1, wherein: the pressing mechanism (50) comprises a second driving mechanism (51) and a boss (53) for pressing the gear sleeve (300), the boss (53) is fixed on the second driving mechanism (51) through a second connecting seat (52), and the second driving mechanism (51) drives the boss (53) to move downwards.
4. A gear sleeve automatic press-fitting device according to claim 3, wherein: the height detection mechanism (130) is a displacement sensor fixed on the second connecting seat (52), the height detection mechanism (130) and the boss (53) synchronously move downwards, and the height detection mechanism (130) is in communication connection with the industrial personal computer (60).
5. The automatic press-fitting device for gear sleeves according to claim 1, wherein: the automatic pressure-resistant gear detection device comprises a gear pressure-resistant detection mechanism (120), and is characterized by further comprising a second frame (121), a third driving mechanism (122), a punching head (123), a pressure sensor (124) and a piece discarding cylinder (125), wherein the third driving mechanism (122) is fixed on the second frame (121), the punching head (123) is fixed on the third driving mechanism (122), the punching head (123) is driven to move downwards through the third driving mechanism (122), the pressure sensor (124) is arranged below the punching head (123), the piece discarding cylinder (125) is fixed at the bottom of the second frame (121), and a deflector rod fixed by a piston rod of the piece discarding cylinder (125) is aligned above the pressure sensor; the gear loading mechanism (30) firstly transfers the gear (200) to the pressure sensor (124), and then loads the gear (200) with qualified pressure detection into the turntable (10); the gear pressure-resistant detection mechanism (120) is in communication connection with the industrial personal computer (60).
6. The automatic press-fitting device for gear sleeves according to claim 1, wherein: also included is a gear sleeve take-out mechanism (90) comprising at least one transfer jaw assembly (91) through which the pressed gear sleeve (300) is moved out of the turntable (10).
7. The automatic press-fitting device for gear sleeves according to claim 6, wherein: the automatic oil spraying device is characterized by further comprising an oil spraying mechanism (110), wherein the gear sleeve (300) carrying mechanism (90) comprises two transferring claw assemblies (91) and a conveying assembly (92), one transferring claw assembly (91) moves the pressed gear sleeve (300) out of the rotary table (10) and is placed under a nozzle of the oil spraying mechanism (110), and the other transferring claw assembly (91) moves the gear sleeve (300) under the nozzle to the conveying assembly (92).
8. The automatic press-fitting device for gear sleeves according to claim 1, wherein: the device further comprises a base screen vibration disc (70) and a gear screen vibration disc (80), wherein an output port of the base screen vibration disc (70) conveys the base (100) to the base loading mechanism (20) through a conveyor belt, and an output port of the gear screen vibration disc (80) conveys the gear (200) to the gear loading mechanism (30) through the conveyor belt.
9. The automatic press-fitting device for gear sleeves according to claim 1, wherein: the base loading mechanism (20) and the gear loading mechanism (30) are both transfer claw components (91), and the transfer claw components (91) are pneumatic sucking discs or pneumatic claws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320750170.6U CN219562088U (en) | 2023-04-07 | 2023-04-07 | Automatic pressure equipment device of gear sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320750170.6U CN219562088U (en) | 2023-04-07 | 2023-04-07 | Automatic pressure equipment device of gear sleeve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219562088U true CN219562088U (en) | 2023-08-22 |
Family
ID=87653373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320750170.6U Active CN219562088U (en) | 2023-04-07 | 2023-04-07 | Automatic pressure equipment device of gear sleeve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219562088U (en) |
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2023
- 2023-04-07 CN CN202320750170.6U patent/CN219562088U/en active Active
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