CN219542108U - Six-shaft automatic welding machine - Google Patents
Six-shaft automatic welding machine Download PDFInfo
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- CN219542108U CN219542108U CN202320358154.2U CN202320358154U CN219542108U CN 219542108 U CN219542108 U CN 219542108U CN 202320358154 U CN202320358154 U CN 202320358154U CN 219542108 U CN219542108 U CN 219542108U
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- direction moving
- moving mechanism
- rotating
- welding machine
- automatic welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a six-axis automatic welding machine which comprises a workbench, a welding gun, a first X-direction moving mechanism, a Y-direction moving mechanism, a first Z-direction moving mechanism, a first rotating mechanism, a second rotating mechanism, a clamping mechanism, a third rotating mechanism, a fourth rotating mechanism, a supporting mechanism, a second X-direction moving mechanism and a limiting mechanism, wherein the first X-direction moving mechanism is arranged on the workbench; the utility model has the advantages that the pipeline and the pipeline can be well installed, the pipeline and the flange can be well installed, the use effect is good, the adaptability is strong, the welding efficiency is high, and the welding can be well finished for some positions which are difficult to weld, thereby being convenient for popularization and use of enterprises.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to a six-shaft automatic welding machine.
Background
Welding is a process in which two or more kinds of same or different materials are integrally connected through combination and diffusion between atoms or molecules; the pipeline and the flange are often required to be welded in the use process, but the conventional welding mechanism of the pipeline and the flange is large in limitation, poor in welding effect, poor in adaptability to different processed workpieces in the working process and incapable of meeting the long-term use requirement of people;
in view of the foregoing, there is a need for an improvement in existing welding mechanisms that can accommodate the current need for welding pipes to flanges.
Disclosure of Invention
The utility model aims to solve the problems, and designs a six-shaft automatic welding machine.
The technical scheme of the utility model for achieving the purpose is that the six-axis automatic welding machine comprises a workbench, a welding gun and further comprises:
the first X-direction moving mechanism is arranged on the workbench and used for controlling the X-direction movement of the welding gun;
the Y-direction moving mechanism is arranged on the first X-direction moving mechanism and used for controlling the Y-direction movement of the welding gun;
the first Z-direction moving mechanism is arranged on the Y-direction moving mechanism and used for controlling Z-direction movement of the welding gun;
the first rotating mechanism is arranged on the Y-direction moving mechanism and connected with the first Z-direction moving mechanism for controlling the first Z-direction moving mechanism to rotate;
the second rotating mechanism is connected with the welding gun and used for controlling the welding gun to swing;
the clamping mechanism is arranged on the workbench and used for clamping the workpiece;
the third rotating mechanism is arranged at the bottom of the clamping mechanism and used for controlling the clamping mechanism to rotate;
the fourth rotating mechanism is arranged on the side surface of the third rotating mechanism and used for controlling the third rotating mechanism to rotate;
the supporting mechanism is arranged on the workbench and used for supporting the workpiece;
the second X-direction moving mechanism is connected with the supporting mechanism and is arranged on the side surface of the workbench for controlling the supporting mechanism to move in the X direction;
and the limiting mechanism is slidably arranged on the second X-direction moving mechanism and horizontally arranged for limiting the workpiece.
According to the technical scheme, a second Z-direction moving mechanism is further arranged below the supporting mechanism, and the second Z-direction moving mechanism is slidably arranged on the second X-direction moving mechanism.
According to the technical scheme, a wire feeding gun is further arranged on one side of the welding gun, a wire feeding mechanism is arranged on the first X-direction moving mechanism, and the wire feeding mechanism is connected with the wire feeding gun.
Further supplementing the technical scheme, the welding slag protection cover is arranged on the first X-direction moving mechanism.
According to the technical scheme, the first X-direction moving mechanism, the second X-direction moving mechanism and the Y-direction moving mechanism are driven by screw rods.
According to the technical scheme, the welding gun is characterized in that the first rotating mechanism is fixedly arranged on the Y-direction moving mechanism, the first Z-direction moving mechanism is fixedly arranged on the first rotating mechanism, the second rotating mechanism is fixedly arranged on the first Z-direction moving mechanism, and the welding gun is connected with the second rotating mechanism.
Further supplementing the technical scheme, the clamping mechanism is a three-jaw chuck.
To the further supplement of this technical scheme, the third rotary mechanism adopts motor drive two meshing gears to rotate, and one of them gear sets up under fixture and rather than fixed connection.
According to the technical scheme, the first Z-direction moving mechanism adopts a motor to drive the gear to be matched with the rack so as to realize Z-direction movement.
The technical scheme is further supplemented, the supporting mechanism comprises V-shaped blocks which are symmetrically arranged left and right, a connecting plate which is arranged below the V-shaped blocks, a rotating shaft is arranged between the V-shaped blocks on two sides, and the rotating shaft is connected with the V-shaped blocks through pin shafts; the second Z-direction moving mechanism comprises a fixing frame, a lifting driving mechanism arranged on the fixing frame and limit control mechanisms arranged on two sides of the lifting driving mechanism, wherein the upper part of the lifting driving mechanism is fixedly connected with the lower surface of the connecting plate, the upper end of the limit control mechanism is fixedly connected with the lower surface of the connecting plate, and a stop block is arranged on the side face of the limit control mechanism.
The welding device has the beneficial effects that the welding device can well finish the installation of pipelines and the installation of pipelines and flanges, has good use effect, strong adaptability and high welding efficiency, and can well finish the welding on the positions which are difficult to weld, thereby being convenient for enterprises to popularize and use.
Drawings
FIG. 1 is a schematic view of a first angular overall structure of the present utility model;
FIG. 2 is an enlarged schematic view of the structure I in FIG. 1;
FIG. 3 is a second angular overall schematic of the present utility model;
FIG. 4 is a schematic view of the third angular overall structure of the present utility model;
in the figure, 1, a workbench; 2. a welding gun; 3. a first X-direction moving mechanism; 4. a Y-direction moving mechanism; 5. a first Z-direction moving mechanism; 6. a first rotation mechanism; 7. a second rotation mechanism; 8. a clamping mechanism; 9. a third rotation mechanism; 10. a fourth rotation mechanism; 11. a support mechanism; 111. a V-shaped block; 112. a connecting plate; 113. a rotating shaft; 12. a second X-direction moving mechanism; 13. a limiting mechanism; 131. a moving rack; 132. a driving cylinder; 133. a telescopic shaft; 134. a limiting block; 14. a second Z-direction moving mechanism; 141. a fixing frame; 142. a lifting driving mechanism; 143. a limit control mechanism; 144. a stopper; 15. a wire feeding gun; 16. a wire feeding mechanism; 17. welding slag protecting cover.
Detailed Description
In order to make the technical solution more clear for the person skilled in the art, the following technical solution of the present utility model will be described in detail with reference to fig. 1 to 4: a six-axis automatic welding machine comprises a workbench 1, a welding gun 2, a first X-direction moving mechanism 3 arranged on the workbench 1 and used for controlling the welding gun 2X to move, a Y-direction moving mechanism 4 arranged on the first X-direction moving mechanism 3 and used for controlling the welding gun 2Y to move, a first Z-direction moving mechanism 5 arranged on the Y-direction moving mechanism 4 and used for controlling the welding gun 2Z to move, a first rotating mechanism 6 arranged on the Y-direction moving mechanism 4 and connected with the first Z-direction moving mechanism 5 and used for controlling the first Z-direction moving mechanism 5 to rotate, a second rotating mechanism 7 connected with the welding gun 2 and used for controlling the welding gun 2 to swing, a clamping mechanism 8 arranged on the workbench 1 and used for clamping a workpiece, a third rotating mechanism 9 arranged at the bottom of the clamping mechanism 8 and used for controlling the clamping mechanism 8 to rotate, a fourth rotating mechanism 10 arranged on the side surface of the third rotating mechanism 9 and used for controlling the third rotating mechanism, a supporting mechanism 11 arranged on the workbench 1 and used for supporting the workpiece, a second X-direction moving mechanism 12 connected with the supporting mechanism 11 and arranged on the side surface of the workbench 1 and used for controlling the supporting mechanism to move, and a limit mechanism 12 arranged on the X-direction moving mechanism and used for limiting the X-direction moving mechanism 13; preferably, the clamping mechanism 8 is a three-jaw chuck; the working principle is as follows: firstly, selecting a workpiece to be welded, if two pipe fittings need to be welded, controlling the fourth rotating mechanism 10 to rotate so that the clamping mechanism 8 is horizontally arranged, then enabling the supporting mechanism 11 to play a role in supporting the pipe fittings, enabling the limiting mechanism 13 to extend into the pipe fittings, and then welding through the welding gun 2, wherein in the process, the third rotating mechanism 9 rotates, so that the welding gun 2 can finish welding on the workpiece, and the use effect is good; in the machining process, the first rotating mechanism 6 and the second rotating mechanism 7 can rotate according to the use requirement, so that the welding gun 2 can weld workpieces better, the first X-direction moving mechanism 3, the Y-direction moving mechanism 4 and the first Z-direction moving mechanism can adjust the position of the welding gun 2 better according to the position of the workpieces, and the second X-direction moving mechanism 12 is convenient for adapting to the pipe fittings with different lengths better, so that the supporting mechanism 11 and the limiting mechanism 13 can work on the workpieces conveniently; if the disc type part and the pipe fitting need to be welded, and the pipe fitting is welded at the upper end of the disc type part, the fourth rotating mechanism 10 is controlled to work so that the clamping mechanism 8 is obliquely arranged, thereby facilitating the welding operation of the welding gun 2 on the workpiece, and in the process, the supporting mechanism 11, the second X-direction moving mechanism 12 and the limiting mechanism 13 do not work; if the disc-type part and the pipe fitting need to be welded, and the pipe fitting is welded at the lower end of the disc-type part, the fourth rotating mechanism 10 is controlled to enable the clamping mechanism 8 to be arranged vertically, then the welding gun 2 performs welding operation on the product, and in the process, the supporting mechanism 11, the second X-direction moving mechanism 12 and the limiting mechanism 13 do not work.
Because the sizes of the pipe fittings are different in the working process, in order to process different pipe fittings, a second Z-direction moving mechanism 14 is further arranged below the supporting mechanism 11, and the second Z-direction moving mechanism 14 is slidably arranged on the second X-direction moving mechanism 12 and can control the supporting mechanism 11 to move up and down so as to be convenient for placing pipe fittings with different sizes; wherein, the first X-direction moving mechanism 3, the second X-direction moving mechanism 12 and the Y-direction moving mechanism 4 are driven by screw rods.
Specifically, a wire feeding gun 15 is further disposed on one side of the welding gun 2, and a wire feeding mechanism 16 is disposed on the first X-direction moving mechanism 3, and the wire feeding mechanism 16 is connected to the wire feeding gun 15.
Since some slag may be generated during operation due to welding, a slag protection cover 17 is mounted on the first X-direction moving mechanism 3 to prevent slag from falling onto the first X-direction moving mechanism 3.
Specifically, the first rotating mechanism 6 is fixedly mounted on the Y-direction moving mechanism 4, the first Z-direction moving mechanism 5 is fixedly mounted on the first rotating mechanism 6, the second rotating mechanism 7 is fixedly mounted on the first Z-direction moving mechanism 5, and the welding gun 2 is connected with the second rotating mechanism 7.
The working principle of the third rotating mechanism 9 will be described in detail, and the third rotating mechanism 9 adopts a motor to drive two meshing gears to rotate, wherein one gear is disposed under the clamping mechanism 8 and fixedly connected with the same, so as to drive the clamping mechanism 8 to rotate.
The structure of the first Z-direction moving mechanism 5 will be described in detail, and the first Z-direction moving mechanism 5 adopts a motor to drive a gear to cooperate with a rack so as to realize Z-direction movement.
The structure of the supporting mechanism 11 and the structure of the second Z-direction mechanism will be described in detail below, the supporting mechanism 11 includes V-shaped blocks 111 symmetrically arranged left and right, a connecting plate 112 arranged below the V-shaped blocks 111, a rotating shaft 113 is arranged between the V-shaped blocks 111 on both sides, and the rotating shaft 113 is in pin connection with the V-shaped blocks 111; the second Z-direction moving mechanism 14 includes a fixing frame 141, a lifting driving mechanism 142 disposed on the fixing frame 141, and a limit control mechanism 143 disposed on two sides of the lifting driving mechanism 142, wherein the upper side of the lifting driving mechanism 142 is fixedly connected with the lower surface of the connecting plate 112, the upper end of the limit control mechanism 143 is fixedly connected with the lower surface of the connecting plate 112, and a stop block 144 is disposed on the side surface of the limit control mechanism 143.
The structure of the limiting mechanism 13 will be described in detail below, the limiting mechanism 13 includes a movable frame 131, a driving cylinder 132 connected with the movable frame 131, a telescopic shaft 133 connected with the driving cylinder 132, and a limiting block 134 fixedly connected with the telescopic shaft 133, where the driving cylinder 132 is fixedly installed on the movable frame 131.
The above technical solution only represents the preferred technical solution of the present utility model, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present utility model, and the technical solution falls within the scope of the present utility model.
Claims (10)
1. The utility model provides an automatic welding machine of six, includes workstation (1), welder (2), its characterized in that still includes:
the first X-direction moving mechanism (3) is arranged on the workbench (1) and used for controlling the X-direction movement of the welding gun (2);
the Y-direction moving mechanism (4) is arranged on the first X-direction moving mechanism (3) and used for controlling the Y-direction movement of the welding gun (2);
the first Z-direction moving mechanism (5) is arranged on the Y-direction moving mechanism (4) and used for controlling the Z-direction movement of the welding gun (2);
the first rotating mechanism (6) is arranged on the Y-direction moving mechanism (4) and connected with the first Z-direction moving mechanism (5) for controlling the first Z-direction moving mechanism (5) to rotate;
the second rotating mechanism (7) is connected with the welding gun (2) and used for controlling the welding gun (2) to swing;
the clamping mechanism (8) is arranged on the workbench (1) and used for clamping a workpiece;
the third rotating mechanism (9) is arranged at the bottom of the clamping mechanism (8) and used for controlling the clamping mechanism (8) to rotate;
the fourth rotating mechanism (10) is arranged on the side surface of the third rotating mechanism (9) and used for controlling the third rotating mechanism (9) to rotate;
the supporting mechanism (11) is arranged on the workbench (1) and is used for supporting a workpiece;
a second X-direction moving mechanism (12) which is connected with the supporting mechanism (11) and is arranged on the side surface of the workbench (1) for controlling the supporting mechanism (11) to move in the X-direction;
and the limiting mechanism (13) is slidably arranged on the second X-direction moving mechanism (12) and is horizontally arranged for limiting the workpiece.
2. A six-axis automatic welding machine according to claim 1, wherein a second Z-direction moving mechanism (14) is further arranged below the supporting mechanism (11), and the second Z-direction moving mechanism (14) is slidably mounted on the second X-direction moving mechanism (12).
3. A six-axis automatic welding machine according to claim 2, wherein a wire feeding gun (15) is further arranged on one side of the welding gun (2), a wire feeding mechanism (16) is arranged on the first X-direction moving mechanism (3), and the wire feeding mechanism (16) is connected with the wire feeding gun (15).
4. A six-axis automatic welding machine according to any of claims 1-3, characterized in that the first X-direction moving mechanism is provided with a slag protecting cover (17).
5. A six-axis automatic welding machine according to claim 1, wherein the first X-direction moving mechanism (3), the second X-direction moving mechanism (12) and the Y-direction moving mechanism (4) are driven by screw rods.
6. A six-axis automatic welding machine according to claim 1, wherein the first rotating mechanism (6) is fixedly mounted on the Y-direction moving mechanism (4), the first Z-direction moving mechanism (5) is fixedly mounted on the first rotating mechanism (6), the second rotating mechanism (7) is fixedly mounted on the first Z-direction moving mechanism (5), and the welding gun (2) is connected with the second rotating mechanism (7).
7. A six-axis automatic welding machine according to claim 1, characterized in that the clamping mechanism (8) is a three-jaw chuck.
8. A six-axis automatic welding machine according to claim 1, characterized in that the third rotation mechanism (9) employs a motor to drive two meshing gears to rotate, one of which is arranged directly below the clamping mechanism (8) and fixedly connected thereto.
9. A six-axis automatic welding machine according to claim 1, wherein the first Z-direction moving mechanism (5) adopts a motor driving gear to cooperate with a rack to realize Z-direction movement.
10. The six-axis automatic welding machine according to claim 2, wherein the supporting mechanism (11) comprises V-shaped blocks (111) symmetrically arranged left and right, a connecting plate (112) arranged below the V-shaped blocks (111), a rotating shaft (113) is arranged between the V-shaped blocks (111) at two sides, and the rotating shaft (113) is in pin shaft connection with the V-shaped blocks (111); the second Z-direction moving mechanism (14) comprises a fixing frame (141), a lifting driving mechanism (142) arranged on the fixing frame (141) and limiting control mechanisms (143) arranged on two sides of the lifting driving mechanism (142), wherein the upper side of the lifting driving mechanism (142) is fixedly connected with the lower surface of the connecting plate (112), the upper end of the limiting control mechanism (143) is fixedly connected with the lower surface of the connecting plate (112), and a stop block (144) is arranged on the side face of the limiting control mechanism (143).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320358154.2U CN219542108U (en) | 2023-03-02 | 2023-03-02 | Six-shaft automatic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320358154.2U CN219542108U (en) | 2023-03-02 | 2023-03-02 | Six-shaft automatic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219542108U true CN219542108U (en) | 2023-08-18 |
Family
ID=87702877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320358154.2U Active CN219542108U (en) | 2023-03-02 | 2023-03-02 | Six-shaft automatic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219542108U (en) |
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2023
- 2023-03-02 CN CN202320358154.2U patent/CN219542108U/en active Active
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