CN219537024U - Automatic transmission device of fungus package transfer frame - Google Patents

Abstract

The utility model relates to the field of fungus mushroom planting and cultivating, in particular to an automatic conveying device of a fungus bag conveying frame, which comprises a cultivating frame and a fungus bag basket, wherein fungus bags are arranged in the fungus bag basket in a longitudinal and transverse array mode, basket trays are arranged on the cultivating frame layer by layer, the fungus bag baskets are placed on the basket trays layer by layer, the conveying structure of the cultivating frame comprises a conveying frame and a servo conveying rail, the servo conveying rail is arranged on the conveying frame along the conveying direction of the conveying rail, the cultivating frame is fixed on the servo conveying rail through a clamping base, a self-sucking magnet is arranged at the bottom of the cultivating frame, the clamping base is designed into a clamping groove with a U-shaped section, the width of the clamping groove is larger than that of the self-sucking magnet, and the clamping groove is made of steel materials. The device cooperates ration pusher, drives and cultivates the frame and remove, and fungus package that the receiving that can be nimble comes from the propelling movement of ration pusher reaches thoroughly liberation manual work, quick good fungus package of sign indicating number effect on the multilayer cultivation frame.

Description

Automatic transmission device of fungus package transfer frame

Technical Field

The utility model relates to the field of mushroom planting and cultivation, in particular to an automatic transmission device of a mushroom bag transfer rack. The culture bag is mainly applied to placing the pleurotus eryngii on a culture rack, and is not only applicable to pleurotus eryngii, but also applicable to fungus bags for planting other fungi.

Background

Pleurotus eryngii is an edible mushroom which grows in the European Mediterranean region, the middle east and the North African, but also grows in the Asian region, and is named as abalone because the pleurotus eryngii has the fragrance of almond and the fungus meat is rich, and the pleurotus eryngii is a new variety of rare edible fungi which is successfully developed and cultivated and integrates eating, medicinal and dietotherapy. The mushroom body has the fragrance of almond, the meat quality is rich, the taste is fresh and tender, the taste is fragrant, the nutrition is rich, and tens of delicious dishes can be cooked. The pleurotus eryngii also has the effects of reducing blood fat, reducing cholesterol, promoting gastrointestinal digestion, enhancing the immunity of the organism, preventing cardiovascular diseases and the like, is very popular with people, and has a market price 3-5 times higher than that of oyster mushrooms, so that the pleurotus eryngii is very popular with people.

Modern scientific and technological agriculture transfers the planting of the pleurotus eryngii into a room, utilizes scientific technology and scientific management to plant, saves land, increases the yield, enables the pleurotus eryngii to be planted all the year round, enables the pleurotus eryngii to deviate from the limitation of seasons and temperature, and enables people to taste the pleurotus eryngii all the year round. The temperature and the humidity of the pleurotus eryngii planted indoors can be intelligently controlled, the mycelium germination rate required when the pleurotus eryngii really grows can be guaranteed, indoor temperature, humidity and the like can be regulated according to the pleurotus eryngii state and the like in the growth stage, a plurality of fungus boxes are placed in one culture room in order to place more fungus boxes in the indoor space, the fungus boxes are placed in rows, a plurality of fungus boxes are placed on each fungus box, and the fruiting efficiency of four seasons is achieved through continuous harvesting.

The fungus package is generally put on cultivateing the frame first, cultivates the frame and needs to place about 3 months in the cultivation room that goes out the mycelium, after the fungus package climbs full white mycelium, will cultivate the frame again and shift out, utilizes fork truck to put a whole cultivate frame fork to planting in, and the workman takes off the basket that fills up the fungus package on the cultivateing the frame, puts the fungus package on cultivateing the frame to keep flat next, waits out the fungus.

As fungus bags are arranged in a fungus bag manufacturing workshop next to each other, fungus bags are packed next to each other, fungus seeds are sowed in a fungus seed planting room and then are sent into a mycelium culture room, a conveying belt is arranged between each room, each procedure is completed sequentially, the fungus bags are conveyed on the conveying belt to avoid being damaged, and generally about 12 fungus bags are put into a basket in a group, and the basket moves along with the conveying belt.

Although each basket is stacked on the culture rack, the culture rack can be overlapped again to accommodate more fungus bags, after the basket filled with the fungus bags is transmitted from the transmission belt, people sit on the left side and the right side of the transmission belt manually, and the basket is placed on the culture rack next to the basket, so that the efficiency is low, the culture rack is generally one meter high, workers need to continuously bend down and stand up, frequently carry the basket back and forth, the time is long, the lumbar vertebra is poor, the working strength is high, the fungus bags of one basket are not light in weight, and the basket is carried for a long time and cannot be carried by a worker.

When the fixed material pushing device for transmitting fungus bags is designed, the culture rack transmitting device for automatically receiving and automatically stacking fungus bags is also required to be designed, and the two devices are matched to thoroughly liberate manpower, so that the effect of quickly stacking fungus bags on the multilayer culture rack can be achieved.

Disclosure of Invention

In order to solve the technical problems, the utility model aims to provide an automatic transmission device of a fungus bag transfer rack, which is matched with a quantitative pushing device to drive a culture rack to move, can flexibly receive fungus bags pushed by the quantitative pushing device, has good stacking of one layer by one layer, and achieves the effect of thoroughly freeing manual work and rapidly stacking the fungus bags on a multi-layer culture rack.

In order to achieve the above object, the technical scheme of the present utility model is as follows:

the utility model provides an automatic transmission device of fungus package transfer frame, fungus package transfer frame is including cultivateing frame and fungus package basket, is arranging fungus package according to the mode of vertically and horizontally array in the fungus package basket, cultivates the frame and is frame construction, cultivates to be equipped with the basket tray of one deck on the frame, and fungus package basket one deck is placed on the basket tray, still including cultivateing frame transmission structure, cultivate frame transmission structure and include transmission frame and servo transportation track, servo transportation track installs on transmission frame along transmission track's direction, cultivates the frame and passes through the joint base to be fixed on servo transportation track, is equipped with from magnet in the bottom of cultivateing the frame, the joint base designs into the joint groove of cross-section for the U-shaped shape, and the width of joint groove is greater than from magnet's width, and the joint groove is steel material.

Above design, it is can be directly with cultivateing the frame and put on servo transportation track to send in fork truck fork cultivation frame, fix the joint inslot through inhaling the magnet quick positioning, can also avoid cultivateing the frame like this and rock or shift in the transmission, can be under servo transportation orbital drive quick positioning to the discharge gate of deciding material transmission device, the fungus package basket of fungus package is equipped with in stable receipt, at the in-process of fungus package basket pile up neatly, only need fork truck to participate in, the big technical problem of artifical transport fungus package basket intensity of labour among the background art has been solved, even whole journey does not need artifical guard, reduce the cost of manual work, the machine can also work for a long time, improve work efficiency.

Preferably, the bottom of the culture rack is four support legs made of angle steel materials, the clamping bases are arranged on two sides of the servo transportation rail along the length direction of the servo transportation rail, the width distance of the connecting clamping bases is equal to the width distance between the support legs, and the four support legs are embedded in the clamping grooves. The design is beneficial to the quick placement of the culture rack on the track and keeps a stable state, the culture rack is turned over by a forklift, and the culture rack is quickly placed in the eye scope by utilizing magnetic attraction without delaying time.

Preferably, the length of the servo transport rail is equal to or greater than the sum of the lengths of the two culture racks.

Preferably, a row of four fungus bag baskets are placed on each layer of basket tray. The disposable several cultivation frames of placing side by side that many utilizes servo transportation track automatic horizontal migration to cultivate the frame, and the distance that removes at every turn makes a cultivation frame opposite to the propelling movement mouth of fixed material pusher, makes things convenient for the quick material loading of fungus package basket.

Preferably, two to three culture racks can be placed on the servo transport rail at a time.

Preferably, the servo transport track is controlled by a servo motor, each movement being equal to the length of one culture rack.

Preferably, correlation sensors are provided along the left and right sides of the length direction of the transmission frame.

Preferably, a fixed material pushing device is arranged at the side of the servo conveying track, the culture rack faces to a pushing port of the fixed material pushing device, and the correlation sensor is arranged opposite to the fixed material pushing device. After four fungus package baskets are fully arranged on a platform of a general fixed material pushing device, the four fungus package baskets are pushed to a basket tray of a culture rack at one time, the fixed material pushing device can change the pushing position according to the height of the basket tray, the output end of a correlation sensor can be connected to the input end of the fixed material pushing device, the culture rack is ensured to be at a specified position, and the fungus package basket is pushed to avoid being broken when being pushed to the ground.

Drawings

FIG. 1 is a schematic diagram showing a front view of a culture rack and a fungus bag basket placed on the culture rack;

FIG. 2 is a schematic diagram of a front view structure of the present utility model;

FIG. 3 is a schematic top view of the present utility model;

fig. 4 is a schematic diagram of a front view structure of the fixed material pushing device;

fig. 5 is a schematic left-view structure of the fixed material pushing device.

Detailed Description

In order that the manner in which the utility model is attained, as well as the features and advantages thereof, will be readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof.

The automatic fungus package feeding machine is mainly matched with a culture rack 1, a transmission belt 2 and fungus package baskets 3 which are used on the existing production line, fungus packages are arranged in the fungus package baskets 3 in a longitudinal and transverse array mode, 12 fungus packages can be placed in the fungus package baskets 3 approximately, fungus package openings are vertical upwards, the culture rack 1 is of a frame structure, the fungus package baskets 3 are placed on the culture rack 1 layer by layer, a layer of basket tray 10 is arranged on the culture rack 1, basically, the culture rack is provided with 6 layers, and 4 fungus package baskets 3 can be placed on the culture rack 1 layer by layer, and the fungus packages are arranged in a line. Before, the fungus bag basket 3 on the conveyor belt is manually carried to the culture rack 0, the fungus bags are all made of matrixes made of various materials, and the weight of 12 fungus bags is not light, so that the rack loading machine is designed to be combined with the conveyor belt 2 and the culture rack 1, and the functions of automatic feeding and stacking are realized.

The automatic feeding machine mainly comprises a fixed material pushing device 4 and a culture rack conveying device 5 (as shown in fig. 2, the fixed material pushing device 4 is arranged behind the culture rack conveying device 5, the conveying belt 2 is arranged on the left side), one is used for receiving a fungus bag basket 3 uploaded by the conveying belt 2, the other is used for moving the culture rack 1, the culture rack 1 is matched with the fixed material pushing device 4, a basket inlet and a basket outlet are arranged on the fixed material pushing device 4, the downstream end of the conveying belt 2 is installed opposite to the basket inlet, the culture rack conveying device 5 is installed opposite to the basket outlet, the culture rack 1 is arranged on the culture rack conveying device 5 in a straight row, the fungus bag basket 3 is placed on the fixed material pushing device 4 from the basket inlet, and is pushed out from the basket outlet to be placed on the culture rack 1 in sequence.

Specifically, above-mentioned ration pusher 4 includes servo lift hanging flower basket 40, crane 41, pushing disc mechanism 42, transmission roll table 43 and ration pushing frame 44, and ration pushing frame 44 is frame construction, servo lift hanging flower basket 40 installs at the top of ration pushing frame 44, and crane 41 is installed to servo lift hanging flower basket 40's lower extreme, pushing disc mechanism 42 installs on crane 41, and is in the opposite side of basket export, transmission roll table 43 dock on crane 41 in the conveyer belt 2, and the direction of transmission roll table 43 is perpendicular to the direction of release of pushing disc mechanism 42, and the length of transmission roll table 43 equals the length of culture frame 1, and the width of transmission roll table 43 equals or is greater than the width of fungus package basket 3, can guarantee that four fungus package basket 3 horizontal range is neat, and in subsequent propelling movement in-process, four can be pushed together and shifted to on the culture frame 1, and the transmission roll table 43 of relative width is unlikely to fungus package basket 3 to be queued dislocation. The conveying roller way 43 is arranged at the bottom of the lifting frame 41, and the upper plane of the conveying roller way 43 is higher than the upper plane of the bottom of the lifting frame 41, so that the fungus bag basket 3 is prevented from being stirred when moving and transferring, and the stability and the uniformity of transferring from the conveying roller way 43 to the culture frame 1 are ensured.

The lifting frame 41 is of a rectangular frame structure, pulley tracks are arranged on four posts of the quantitative pushing frame 44, pulleys are arranged on the lifting frame 41, and the pulleys are embedded in the pulley tracks to move back and forth. The servo lifting basket 40 pulls the lifting frame 41 up and down by using ropes, so that the track travel of the lifting frame 41 is limited by using pulleys to avoid shaking, and a travel switch can be arranged at the top of the quantitative pushing frame 44 to avoid the lifting frame 41 from exceeding the set path range.

The pushing disc mechanism 42 comprises a pushing slide rail group 420, a hanging bracket 421, a pushing arm 422 and a pushing rod 423, wherein the pushing slide rail group 420 is arranged at the top of the lifting frame 41 opposite to the basket outlet, the pushing slide rail group 420 is of a double-rail structure, the hanging bracket 421 extends downwards to hang and is arranged on a sliding block of the pushing slide rail group 420, the pushing arm 422 is horizontally arranged at the lower end of the hanging bracket 421, the pushing rod 423 is horizontally arranged at the front end of the pushing arm 422, and the pushing rod 423 is hung in the lifting frame 41 at a position of a waist of the fungus bag basket 3 on the conveying roller table 43.

The stroke length of the horizontal movement of the push rod 423 is equal to or greater than the width of the conveying roller table 43. The tail end of the conveying roller way 43 is provided with a baffle plate arranged at the side of the lifting frame 41, and when the fungus bag basket 3 is sent to the conveying roller way 43, the baffle plate prevents the rotating conveying roller way 43 from conveying the fungus bag basket out of the lifting frame 41. The roller conveyor 43 is the same as the conveyor belt 2, and is driven by a motor and a belt to rotate, so that the fungus bag basket 3 can be continuously moved forward. The tail end of the transmission roller way 43 is provided with a baffle plate for blocking the fungus bag basket 53 so that the fungus bag basket 53 stays on the transmission roller way 43, even if the transmission roller way 43 always rotates, the fungus bag basket 3 can be blocked one by one, the fungus bag basket 3 stays on the transmission roller way 43 in a line, the transmission belt 2 and the transmission roller way 43 are different power sources, and therefore the up-and-down lifting of the lifting frame 41 and the pushing disc mechanism 42 is not influenced.

The pushing slide rail group 420 is composed of a linear slide rail, a ball screw and a servo motor, the ball screw is arranged in the middle, the linear slide rail is arranged on two sides, the servo motor is arranged at the end of the ball screw, the suspension bracket stretches across and is arranged on the linear slide rail and the ball screw, the suspension bracket 421 is slowly driven to move forward, so that the speed is not too high when the fungus bag basket 3 is pushed to move, after the fungus bag basket is braked, the fungus bag basket cannot fly out of the range of the culture rack 1 due to inertia, and the fungus bag basket 3 can be ensured to stably stay at the middle position of the basket tray 10.

The culture rack conveying device 5 comprises a conveying rack and a servo conveying track, the servo conveying track is arranged on the conveying rack along the conveying direction of the conveying track, the culture rack 1 is placed and clamped on the servo conveying track, the culture rack is adjacent to a conveying roller way, the length of the conveying rack is longer than that of the conveying roller way 43, and the length of the conveying rack is equal to or greater than the sum of the lengths of at least two culture racks 1. The clamping bases arranged on the left side and the right side of the servo transportation rail are arranged along the length direction of the servo transportation rail, the bottoms of the culture racks 1 are four supporting legs made of angle steel materials, the bottom of each supporting leg is provided with a self-attraction magnet 11, the clamping bases are designed into clamping grooves 50 with U-shaped cross sections, the supporting legs are embedded in the clamping grooves 50 with the self-attraction magnet 11, the width of each clamping groove 50 is larger than that of the self-attraction magnet 11, and each clamping groove 50 is made of steel materials.

In this example, two to three cultivation shelves 1 can be placed on the servo transportation rail at a time. The servo transport track is controlled by a servo motor, and the distance of each movement is equal to the length of one culture rack 1.

In addition, correlation sensors are provided on both left and right sides along the longitudinal direction of the transport frame. The correlation sensor is mounted against the position of the transport table 43. That is, the correlation sensor detects that the culture rack 1 is moved by the servo transportation rail, and the signal can be transmitted to the pushing disc mechanism 42 and the servo lifting hanging basket 40 only facing the outlet of the basket, so that the quantitative pushing device 4 is prevented from being unauthorized to work without the culture rack 1, and the damage event of the fungus bag can be avoided.

The conveying belt 2 is a rotating roller type conveying belt, gaps are arranged between roller shafts, a material blocking cylinder 6 is arranged at the downstream end of the conveying belt 2 close to the conveying roller table 43, the material blocking cylinder 6 is fixed on the lower bottom surface of the rotating roller type conveying belt, and cylinder shafts of the material blocking cylinder 6 extend to the upper plane of the conveying belt 2 through the gaps when extending out. The material blocking cylinder 6 is used for blocking the oversized fungus package basket 3, avoiding the basket gathered on the transmission roller way 43, and the upstream end of the transmission roller way 43, which is close to the transmission belt 2, is also provided with correlation sensors, signals of the correlation sensors are connected with the material blocking cylinder 6, generally four fungus package baskets 3 are fully arranged on the transmission roller way 43, after the correlation sensors at the position detect that the fourth fungus package basket 3 is arranged, the material blocking cylinder 6 extends out after receiving the signals, the fungus package basket 3 at the tail end of the transmission belt 2 is blocked, the fungus package basket 3 is prevented from continuing to move on the transmission roller way 43, and at the moment, the pushing disc mechanism 42 can push the four fungus package baskets 3 on the transmission roller way 43 onto the culture rack 1.

The servo lifting basket 40 drives the lifting frame 41 to lift each time to the height equal to that of the basket trays 10 on two adjacent sides, and after the lifting frame 41 lifts each time, the upper plane of the conveying roller table 43 faces one layer of basket trays 10. It should be noted that, after lifting 41 frames under the action of servo lifting basket 40, lifting and transporting fungus package basket 3, the lowest position is lowered to make conveying roller table 43 pair flat conveying belt 2, continuously accept four fungus package basket 3, lift sequentially after receiving fully, send fungus package basket 3 to culture rack 1 with corresponding height, lift and feed sequentially from bottom to top according to the height of each layer of basket tray 10 of culture rack 1, until the highest layer is full, culture rack 1 is forked by fork truck, and push fungus package basket 3 again from low to high, this process can be realized by means of PLC program.

The working process of the embodiment is as follows: the forklift firstly swings the culture rack 1 on the servo transportation track, is clamped by the clamping seat, at least one culture rack 1 is placed against the tray pushing mechanism 42,

next, the fungus package basket 3 is transmitted from the transmission belt 2, four fungus package baskets 3 are in a group, the fungus package basket 3 is sequentially sent to the transmission roller way 43, after the transmission roller way 43 is fully arranged, the material blocking cylinder 6 blocks the fungus package basket 3 at the back, taking the basket tray 10 at the second layer of the culture rack 1 as an example, the servo lifting basket 40 starts to drive the lifting rack 41 to lift by a distance of one lattice, then the pushing slide rail group of the pushing disc mechanism 42 drives the pushing arm 422 and the pushing rod 423 to move towards the outlet direction of the basket, the fungus package basket 3 is transferred to the second lattice of the culture rack 1 to be placed, after the pushing disc mechanism 42 pushes back, the servo lifting basket 40 descends to return, the material blocking cylinder 6 is retracted, and the transmission roller way 43 continues to receive the fungus package basket 3.

After one culture rack 1 is full, the forklift forks away, and the servo transportation rail moves one position with the culture rack 1, so that the culture rack stays at the position of the basket outlet and is well butted, and the previous procedure is continued.

The automatic fungus bag loading machine provided by the utility model is described in detail. The description of the specific embodiments is only intended to aid in understanding the method of the utility model and its core concept, and it should be understood that it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the principles of the utility model, and such changes and modifications will fall within the scope of the appended claims.

Claims (8)

1. An automatic transmission device of a fungus bag transfer frame comprises a culture frame and a fungus bag basket, wherein fungus bags are arranged in the fungus bag basket in a longitudinal and transverse array mode, the culture frame is of a frame structure, basket trays of one layer are arranged on the culture frame, fungus bag baskets are placed on the basket trays layer by layer,

the method is characterized in that: still including cultivateing frame transmission structure, cultivate frame transmission structure and including transmission frame and servo transportation track, servo transportation track is installed on transmission frame along transmission track's direction of transmission, cultivates the frame and fixes on servo transportation track through the joint base, is equipped with from magnet in the bottom of cultivateing the frame, the joint base designs into the joint groove that the cross-section was U-shaped shape, and the width of joint groove is greater than from magnet's width, and the joint groove is steel material.

2. An automatic transmission device for fungus bag transfer rack according to claim 1, wherein: four stabilizer blades of cultivateing the frame bottom for angle steel material preparation, joint base arranges in servo transportation track's both sides along servo transportation track's length direction, and the width distance of a joint base equals the width distance between the stabilizer blades, and four stabilizer blades inlay in the joint inslot.

3. An automatic transmission device for fungus package transfer rack according to claim 2, wherein: the length of the servo conveying track is equal to or greater than the sum of the lengths of the two culture racks.

4. An automatic transmission device for fungus bag transfer rack according to claim 3, wherein: a row of four fungus bag baskets are placed on each layer of basket tray.

5. An automatic transmission device for fungus bag transfer rack according to claim 3, wherein: two to three culture racks can be placed on the servo transportation rail at a time.

6. The automatic transmission device of fungus package transfer rack according to claim 5, wherein: the servo transportation track is controlled by a servo motor, and the distance of each movement is equal to the length of one culture rack.

7. An automatic transmission device for fungus bag transfer rack according to claim 1, wherein: correlation sensors are arranged along the left side and the right side of the length direction of the transmission frame.

8. The automatic transmission device for fungus bag transfer rack according to claim 7, wherein: the side of the servo transportation track is provided with a fixed material pushing device, the culture rack faces to the pushing port of the fixed material pushing device, and the opposite-shooting sensor is arranged opposite to the fixed material pushing device.