CN219534291U

CN219534291U - Four-clamp eight-station feeding and discharging winding integrated machine

Info

Publication number: CN219534291U
Application number: CN202320586414.1U
Authority: CN
Inventors: 李小义; 柏卿
Original assignee: Dongguan Jinglei Intelligent Equipment Co ltd
Current assignee: Dongguan Jinglei Intelligent Equipment Co ltd
Priority date: 2023-03-23
Filing date: 2023-03-23
Publication date: 2023-08-15
Anticipated expiration: 2033-03-23

Abstract

The utility model discloses a four-clamp eight-station feeding and discharging winding integrated machine which comprises a workbench, a bracket and a reflow conveyer belt, wherein a reinforcing structure is arranged in the workbench, a transmission mechanism comprises a feeding X-axis servo motor, a feeding Y-axis servo motor, a feeding Z-axis servo motor and a guide rail, and the guide rail is arranged at the top end of the reflow conveyer belt. The feeding device adopts a multi-shaft servo motor drive and PLC control system device structure, a gantry type feeding X-shaft servo motor, a feeding Y-shaft servo motor, a feeding Z-shaft servo motor and a three-dimensional structure, a feeding conveyer belt conveys a slat to a slat blocking cylinder position, the slat is pushed by a slat pushing cylinder to take a rotor position, so that feeding X, Y and Z gantry type structure moving clamps convey a transferring clamp to a winding machine, and whether a rotor is put or not is detected correspondingly at each station of the winding machine, thereby achieving the aim of improving the working quality of a four-clamp eight-station feeding and blanking winding integrated machine.

Description

Four-clamp eight-station feeding and discharging winding integrated machine

Technical Field

The utility model relates to the technical field of winding machines, in particular to a four-clamp eight-station feeding and discharging winding integrated machine.

Background

The winding machine is a device for winding a linear object onto a specific workpiece, is usually used for winding copper wires, and most of electric products need to be wound into an induction coil by enamelled copper wires, so that the winding machine can be used for finishing one or more processing steps, most of wires wound by the common winding machine are enamelled copper wires, enamelled aluminum wires and textile wires, and most of electric heating wires, soldering wires, cables and the like for winding electric heating appliances. The equipment has high cost, low product production efficiency, damage to the produced products, large waste and inconvenient machine movement and transportation.

However, the existing four-clamp eight-station feeding and discharging winding integrated machine still has some problems, and the specific problems are as follows:

1. the problem that the four-clamp eight-station feeding and discharging winding integrated machine is difficult to improve the working quality is solved, manual work is reduced, full-automatic unmanned realization of empty rotors to wound coils, the rotors with wires are hung, and then the rotors are taken onto a conveying belt slat to be conveyed away.

2. The problem that rotor is got in batches to eight station feeding and discharging wire winding all-in-one of four clips is difficult to many clips, and the clamping efficiency of clip is not high enough, is difficult to realize high efficiency.

Disclosure of Invention

First, the technical problem to be solved

The utility model aims to provide a four-clamp eight-station feeding and discharging winding all-in-one machine, which is used for solving the defects that the existing four-clamp eight-station feeding and discharging winding all-in-one machine is difficult to improve the working quality and is difficult to take and place rotors in batches by multiple clamps.

(II) summary of the utility model

In order to solve the technical problems, the utility model provides the following technical scheme: the four-clamp eight-station feeding and discharging winding all-in-one machine comprises a workbench, a bracket and a reflux conveying belt, wherein a reinforcing structure is arranged in the workbench, a winding machine A shaft is arranged at the top end of the workbench, a winding machine Y shaft is arranged at the top end of the workbench, a winding machine X shaft is arranged at the top end of the workbench, and the bracket is arranged at the top end of the workbench;

an upper cylinder and a lower cylinder are arranged at one end of the support, a finished product conveying belt is arranged at the top end of one end of the support, an incoming material conveying belt is arranged at the top end of the support, and a backflow conveying belt is arranged at the top end of the support;

the clamping structure is installed to one end of backward flow conveyer belt, drive mechanism is installed on the top of backward flow conveyer belt, and drive mechanism includes material loading X axle servo motor, material loading Y axle servo motor, material loading Z axle servo motor and guide rail, the guide rail is installed on the top of backward flow conveyer belt.

During the use, adopt multiaxis servo motor drive, PLC control system device structure through this equipment, planer-type material loading X axle servo motor, material loading Y axle servo motor, material loading Z axle servo motor, the stereo structure is constituteed, transport the lath through the incoming material conveyer belt and send to fender lath cylinder position, promote the lath by push pedal lath cylinder and get and send the rotor position, let material loading X, Y, Z planer-type structure motion clip will change the clamp and send to the coiling machine, have corresponding detection rotor to put at each station of coiling machine, judge whether report to the police, whether allow the coiling machine to correctly operate.

Preferably, the air shears are arranged at one ends of the upper and lower air cylinders, and the air shears are arranged at one ends of the upper and lower air cylinders at equal intervals, and the upper and lower air cylinders can drive the air shears to lift.

Preferably, the clamping structure comprises a telescopic cylinder, a clamping cylinder and clamps, the telescopic cylinder is arranged at one end of the support, the clamping cylinder is arranged at the bottom end of the telescopic cylinder, the clamps are arranged at one end of the clamping cylinder, the positions of the clamps can be adjusted when the telescopic cylinder and the clamping cylinder work, in order to achieve high efficiency, four clamps are adopted for taking and placing, in order to enable a rotor to be more favorably arranged on a winding machine, the four clamps are divided into two clamps for feeding by a method of being respectively arranged on a winding part, and the requirement on the precision of a mechanical structure is favorably reduced.

Preferably, a pulley is arranged at one end of the clip, a chute is arranged at one end of the bracket, the clip and the bracket form a sliding structure, and the clip can move.

Preferably, the top of guide rail installs material loading X axle servo motor, material loading Z axle servo motor is installed to one side of guide rail, material loading Y axle servo motor is installed to the one end of guide rail, planer-type material loading X axle servo motor, material loading Y axle servo motor, and material loading Z axle servo motor, three-dimensional structure constitutes, conveys the lath to the fender lath cylinder position through the incoming material conveyer belt.

Preferably, the reinforced structure comprises a first reinforced rib, a second reinforced rib, a third reinforced rib and a reinforced layer, wherein the reinforced layer is arranged in the workbench, the third reinforced rib is arranged in the reinforced layer, the second reinforced rib is arranged in the reinforced layer, the first reinforced rib, the second reinforced rib and the third reinforced rib which are arranged at equal intervals are arranged in the reinforced layer, the first reinforced rib, the second reinforced rib and the third reinforced rib are mutually intersected, the reinforced rib can strengthen the structural strength of the workbench, and the workbench is prevented from being damaged during working.

Preferably, the first reinforcing ribs are arranged at equal intervals in the reinforcing layer, the first reinforcing ribs and the second reinforcing ribs are mutually intersected, and the first reinforcing ribs, the second reinforcing ribs and the third reinforcing ribs can be made of steel materials.

(III) beneficial effects

The four-clamp eight-station feeding and discharging winding integrated machine provided by the utility model has the advantages that: the device adopts a multi-shaft servo motor drive and PLC control system device structure, a gantry type feeding X-shaft servo motor, a feeding Y-shaft servo motor and a feeding Z-shaft servo motor are formed by a three-dimensional structure, a feeding conveying belt conveys a slat to a slat blocking cylinder position, a slat is pushed by a slat pushing cylinder to take a rotor position, a moving clamp of the gantry type feeding X, Y and Z structures conveys a transfer clamp to a winding machine, whether a corresponding detection rotor is placed at each station of the winding machine is judged to judge whether the winding machine is allowed to run correctly or not, the winding machine is completed by an eight-station winding machine, the wound rotor is taken back to the slat position by the clamp, then the wound rotor slat is pushed to a winding wire collecting line by a four-push plate cylinder to output a finished product of a winding wire, and the finished product rotor is returned to the winding machine by a reflow conveying belt after the rotor is taken away by a subsequent machine or a return mechanism of the winding machine, so that the four-clamp eight-station winding machine is formed to work conveniently;

the telescopic cylinder is arranged at one end of the support, the telescopic cylinder and the clamping cylinder work can adjust the positions of the clamps, in order to achieve high efficiency, four clamps are adopted for taking and placing, in order to enable the rotor to be more beneficial to being arranged on a winding machine, the four clamps are divided into two clamps for feeding in a group of two clamps respectively, the requirement on mechanical structure precision is reduced, after the position of the machine is adjusted, the position is not required to be repeatedly adjusted due to the fact that feeding and discharging are staggered with the winding machine, a structure integrated with the winding machine is adopted, movement of the machine is convenient, the position is not required to be adjusted again, the winding machine is acted by an eight-station winding machine mature by a company, and the wound rotor is finally conveyed to a pipeline slat through a feeding and discharging structure, so that full-automatic feeding and discharging operation is achieved, and manual intervention is not required. The working quality is improved, the labor cost is reduced, and the labor is thoroughly liberated, so that the purpose that the four-clamp eight-station feeding and discharging winding integrated machine is convenient for clamping materials is achieved;

through being provided with the enhancement layer in the inside of workstation, the inside first strengthening rib, second strengthening rib and the third strengthening rib that are equidistant range that are provided with of enhancement layer, first strengthening rib, second strengthening rib and third strengthening rib intercrossing, first strengthening rib, second strengthening rib and third strengthening rib can strengthen the structural strength of workstation through steel materials, and the strengthening rib can strengthen the structural strength of workstation, prevents the condition that the workstation damaged in the during operation to this reaches the eight station of four clips and goes up unloading wire winding all-in-one and be convenient for strengthen workstation structural strength's purpose.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic three-dimensional structure of the present utility model;

FIG. 2 is an enlarged partial cross-sectional view of the structure of FIG. 1A according to the present utility model;

FIG. 3 is a schematic view of a partial sectional structure of an A-axis of the winding machine of the present utility model;

FIG. 4 is a schematic view of a partial cross-sectional structure of a transmission mechanism according to the present utility model;

FIG. 5 is a schematic view of a partial cross-sectional structure of a reinforcing structure according to the present utility model.

Reference numerals in the drawings illustrate: 1. a work table; 2. the winding machine A shaft; 3. a Y-axis of the winding machine; 4. x axis of winding machine; 5. an upper cylinder and a lower cylinder; 6. air shearing; 7. a finished product conveying belt; 8. a material feeding conveyer belt; 9. a bracket; 10. a return conveyor belt; 11. a clamping structure; 1101. a telescopic cylinder; 1102. a clamping cylinder; 1103. a clip; 12. a transmission mechanism; 1201. feeding an X-axis servo motor; 1202. feeding Y-axis servo motor; 1203. feeding a Z-axis servo motor; 1204. a guide rail; 13. a reinforcing structure; 1301. a first reinforcing rib; 1302. a second reinforcing rib; 1303. a third reinforcing rib; 1304. a reinforcing layer.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-5, an embodiment of the present utility model is provided: the utility model provides a unloading wire winding all-in-one on eight stations of four clips, including workstation 1, support 9 and reflux conveyer belt 10, the internally mounted of workstation 1 has reinforced structure 13, reinforced structure 13 includes first strengthening rib 1301, second strengthening rib 1302, third strengthening rib 1303 and enhancement layer 1304, enhancement layer 1304 sets up in the inside of workstation 1, the inside of enhancement layer 1304 is provided with third strengthening rib 1303, the inside of enhancement layer 1304 is provided with the second strengthening rib 1302, the inside of enhancement layer 1304 is provided with first strengthening rib 1301, first strengthening rib 1301 is equidistant range in the inside of enhancement layer 1304, first strengthening rib 1301 and second strengthening rib 1302 intercrossing.

First, the reinforcing layer 1304 is internally provided with the first reinforcing ribs 1301, the second reinforcing ribs 1302 and the third reinforcing ribs 1303 which are arranged at equal intervals, the first reinforcing ribs 1301, the second reinforcing ribs 1302 and the third reinforcing ribs 1303 are mutually intersected, the first reinforcing ribs 1301, the second reinforcing ribs 1302 and the third reinforcing ribs 1303 can be made of steel materials, the reinforcing ribs can strengthen the structural strength of the workbench 1, and the workbench 1 is prevented from being damaged during working.

The winding machine A shaft 2 is installed on the top of workstation 1, and winding machine Y shaft 3 is installed on the top of workstation 1, and winding machine X shaft 4 is installed on the top of workstation 1, and support 9 is installed on the top of workstation 1.

An upper cylinder 5 and a lower cylinder 5 are arranged at one end of the bracket 9, air shears 6 are arranged at one end of the upper cylinder 5 and one end of the lower cylinder 5, and the air shears 6 are arranged at equal intervals at one end of the upper cylinder 5 and one end of the lower cylinder 5.

The finished product conveyer belt 7 is installed on the top of support 9 one end, and incoming material conveyer belt 8 is installed on the top of support 9, and reflux conveyer belt 10 is installed on the top of support 9.

The clamping structure 11 is installed to the one end of backward flow conveyer belt 10, and clamping structure 11 includes telescopic cylinder 1101, clamping cylinder 1102 and clip 1103, and telescopic cylinder 1101 installs the one end at support 9, and clamping cylinder 1102 is installed to telescopic cylinder 1101's bottom, and clip 1103 is installed to clamping cylinder 1102's one end, and clip 1103's one end is provided with the pulley, and support 9's one end is provided with the spout, and clip 1103 and support 9 constitute sliding structure.

In the second embodiment, the telescopic cylinder 1101 and the clamping cylinder 1102 work to adjust the positions of the clips 1103, so that in order to achieve high efficiency, four clips 1103 are used for picking and placing, and in order to enable the rotor to be more favorably mounted on the winding machine, a method of feeding the rotor by dividing the four clips 1103 into two groups of clips 1103 is used for feeding the rotor, so that the requirement on the precision of a mechanical structure is reduced. In order to enable the machine to be adjusted in position, the position is not required to be repeatedly adjusted due to the fact that feeding and discharging are staggered with a winding machine, a structure integrated with the winding machine is adopted, the machine is convenient to move, the winding machine is not required to be adjusted in position, the winding machine is acted by an eight-station winding machine which is mature in the company, the wound rotor is finally conveyed to a pipeline batten through the feeding and discharging structure, the full-automatic feeding and discharging operation is achieved, manual intervention is not required, multiple clamps 1103 take and place the rotor in batches, high efficiency is achieved, working quality is improved, labor cost is reduced, labor is thoroughly liberated, working quality is improved, labor is reduced, full-automatic unmanned implementation of the whole process of taking the rotor to a wound coil, hanging the rotor on a conveying belt batten is achieved, labor cost is reduced, precise taking and placing of the rotor is achieved, winding and winding of the coil is achieved, and a commutator is hung. And automatically taking and placing the rotor to the battens, automatically distributing the battens of the feeding conveyer belt 8, and automatically combining the multi-line finished product conveyer belt 7.

The transmission mechanism 12 is installed on the top of the reflux conveyor belt 10, and the transmission mechanism 12 comprises a feeding X-axis servo motor 1201, a feeding Y-axis servo motor 1202, a feeding Z-axis servo motor 1203 and a guide rail 1204, wherein the guide rail 1204 is installed on the top of the reflux conveyor belt 10, the feeding X-axis servo motor 1201 is installed on the top of the guide rail 1204, the feeding Z-axis servo motor 1203 is installed on one side of the guide rail 1204, and the feeding Y-axis servo motor 1202 is installed on one end of the guide rail 1204.

In a third embodiment, firstly, the device adopts a multi-shaft servo motor drive and a PLC control system device structure, a gantry type feeding X-shaft servo motor 1201, a feeding Y-shaft servo motor 1202 and a feeding Z-shaft servo motor 1203 are formed by a three-dimensional structure, the feeding Z-shaft servo motor 1203 is conveyed to the position of a baffle slat cylinder by a feeding conveying belt 8, the slat is pushed by a push plate slat cylinder to take the rotor position, a feeding X, Y and Z gantry type moving clamp 1103 conveys a transfer clamp to a winding machine, a corresponding detection rotor is arranged at each station of the winding machine to judge whether the winding machine is allowed to run correctly or not, the winding machine is provided with a finished product after winding is taken off by a corresponding detection rotor by a mature eight-station winding machine, the wound rotor is taken off and returned to the slat position by the clamp 1103, then the wound rotor slat is pushed to a finished product tandem wire by the taking-off position, the finished product rotor is returned to the rotor through a return conveying belt 10 after the rotor is taken off by a subsequent machine or a return mechanism of the machine, thus a circulating work is formed, the problem that the winding machine can be solved, the winding machine is rapidly, and the winding machine is in a Z-stage, and a problem can be solved, and a winding machine is rapidly has a winding machine is changed, and a problem is solved, and a winding machine is in a winding machine.

The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. Four-clamp eight-station feeding and discharging winding all-in-one machine comprises a workbench (1), a bracket (9) and a reflux conveying belt (10), and is characterized in that: the automatic winding machine comprises a workbench (1), wherein a reinforcing structure (13) is arranged in the workbench (1), a winding machine A shaft (2) is arranged at the top end of the workbench (1), a winding machine Y shaft (3) is arranged at the top end of the workbench (1), a winding machine X shaft (4) is arranged at the top end of the workbench (1), and a support (9) is arranged at the top end of the workbench (1);

an upper cylinder (5) and a lower cylinder (5) are arranged at one end of the support (9), a finished product conveying belt (7) is arranged at the top end of one end of the support (9), an incoming material conveying belt (8) is arranged at the top end of the support (9), and a backflow conveying belt (10) is arranged at the top end of the support (9);

the clamping structure (11) is installed to one end of backward flow conveyer belt (10), drive mechanism (12) are installed on the top of backward flow conveyer belt (10), and drive mechanism (12) are including material loading X axle servo motor (1201), material loading Y axle servo motor (1202), material loading Z axle servo motor (1203) and guide rail (1204), guide rail (1204) are installed on the top of backward flow conveyer belt (10).

2. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 1, wherein: one end of the upper and lower air cylinders (5) is provided with air shears (6), and the air shears (6) are arranged at equal intervals at one ends of the upper and lower air cylinders (5).

3. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 1, wherein: the clamping structure (11) comprises a telescopic cylinder (1101), a clamping cylinder (1102) and a clamp (1103), wherein the telescopic cylinder (1101) is arranged at one end of the support (9), the clamping cylinder (1102) is arranged at the bottom end of the telescopic cylinder (1101), and the clamp (1103) is arranged at one end of the clamping cylinder (1102).

4. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 3, wherein: one end of the clamp (1103) is provided with a pulley, one end of the bracket (9) is provided with a sliding groove, and the clamp (1103) and the bracket (9) form a sliding structure.

5. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 1, wherein: the feeding X-axis servo motor (1201) is mounted at the top end of the guide rail (1204), the feeding Z-axis servo motor (1203) is mounted on one side of the guide rail (1204), and the feeding Y-axis servo motor (1202) is mounted at one end of the guide rail (1204).

6. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 1, wherein: the reinforcing structure (13) comprises a first reinforcing rib (1301), a second reinforcing rib (1302), a third reinforcing rib (1303) and a reinforcing layer (1304), wherein the reinforcing layer (1304) is arranged inside the workbench (1), the third reinforcing rib (1303) is arranged inside the reinforcing layer (1304), the second reinforcing rib (1302) is arranged inside the reinforcing layer (1304), and the first reinforcing rib (1301) is arranged inside the reinforcing layer (1304).

7. The four-clamp eight-station feeding and discharging winding all-in-one machine according to claim 6, wherein: the first reinforcing ribs (1301) are arranged at equal intervals inside the reinforcing layer (1304), and the first reinforcing ribs (1301) and the second reinforcing ribs (1302) are mutually intersected.