CN219523133U - Rolling type full-automatic mould cup shaping line - Google Patents

Rolling type full-automatic mould cup shaping line Download PDF

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Publication number
CN219523133U
CN219523133U CN202220515073.4U CN202220515073U CN219523133U CN 219523133 U CN219523133 U CN 219523133U CN 202220515073 U CN202220515073 U CN 202220515073U CN 219523133 U CN219523133 U CN 219523133U
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frame
feeding
material collecting
shaping
stacking
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高晗清
高明年
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Shandong Weihua Intelligent Technology Co ltd
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Shandong Weihua Intelligent Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model belongs to the technical field of cup production, and relates to a coiled full-automatic mold cup sizing line, which comprises a discharging mechanism, a feeding mechanism, a sizing mechanism, a cutting mechanism and a collecting mechanism thereof, wherein the feeding mechanism, the sizing mechanism, the cutting mechanism and the collecting mechanism are sequentially arranged; the discharging mechanism is used for placing a plurality of sponge rolls and ensuring the superposition discharging of the sponge sheets through deviation correction; the feeding mechanism is used for receiving the sponge sheet discharged by the discharging mechanism and feeding the sponge sheet; the shaping mechanism is used for pressing and shaping the sponge sheet fed by the feeding mechanism to form a mold cup; the cutting mechanism is used for cutting the die cup pressed and shaped by the shaping mechanism into pieces; and the collecting mechanism stacks and collects the cut sheet die cups. The utility model realizes the technical effect of the integration of the production and the manufacture of the mold cup, saves the carrying time among different working procedures, improves the working efficiency, ensures the working effect and saves the production cost.

Description

Rolling type full-automatic mould cup shaping line
Technical Field
The utility model belongs to the technical field of cup production, and relates to a rolled full-automatic mold cup setting line.
Background
With the rapid development of national economy, the demands of people on the cups are increased, the production demands of the cups are increased, the clothes with the cups such as the bra, the shapewear, the siamesed underwear and the like are female articles for beautifying and protecting breasts, and the clothes with the cups are not only ornaments, but also can play roles of protecting, supporting and decorating breasts of a wearer in order to show the unique curve beauty of females. Currently, there are more and more garments with cups on the market, and therefore there is an increasing demand for cups.
The existing underwear mold cup production process comprises a plurality of processes of feeding, stretching, shaping, cutting, collecting and the like, and workers in the whole working process have to manually operate, and the sponge can generate more deviation in the manual shaping and cutting processes, so that the produced cups are inconsistent in size, and the molded cups cut in shaping are defective products; meanwhile, production workers work continuously in one day, the working strength is high, the mobility of the workers is increased, the cost of recruitment is high, the working effect is poor, and the rejection rate is high; for some high-quality cups, multiple layers of sponge are required to be compounded, and when the cups are formed, the multiple layers of sponge are required to be overlapped and formed, and due to different forces on each layer of sponge, dislocation of the multiple layers of sponge is easy to occur, so that the forming of the cups is influenced and materials are wasted.
Therefore, starting from the above requirement working conditions, the rolled full-automatic mold cup molding line is completed, so that the method has urgent research value and good economic benefit and application potential, and is the power position and foundation for the completion of the method.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides the rolled full-automatic mold cup molding line, which avoids the occurrence of dislocation phenomenon of multi-layer sponge, so as to achieve the technical effects of high efficiency, stability, integration of flow production of the cup, compact structure of the whole device, quick working beat, realization of the integration of cup production and manufacturing, saving of carrying time among different procedures, improvement of working efficiency, guarantee of working effect and saving of production cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
full-automatic mould cup of roll type is decided molded line, its characterized in that: comprises a discharging mechanism, and a feeding mechanism, a shaping mechanism, a cutting mechanism and a collecting mechanism which are sequentially arranged;
the discharging mechanism is used for placing a plurality of sponge rolls and ensuring the superposition discharging of the sponge sheets through deviation correction;
the feeding mechanism is used for receiving the sponge sheet discharged by the discharging mechanism and feeding the sponge sheet;
the shaping mechanism is used for pressing and shaping the sponge sheet fed by the feeding mechanism to form a cup;
the cutting mechanism is used for cutting the cup pressed and shaped by the shaping mechanism;
and the collecting mechanism is used for stacking and collecting the cut cups.
As an improved technical scheme, the discharging mechanism comprises a base, a discharging frame is slidably arranged on the base in the horizontal direction, and a correction component for correcting a sponge layer with deviation is arranged between the discharging frame and the base.
As an improved technical scheme, the rear portion of base is equipped with the vertical pole that sets up along the direction of height, and vertical pole is along the direction of advance symmetry setting of sponge layer, and the top of vertical pole is equipped with the feed roller, be equipped with the slide rail that sets up along the fore-and-aft direction interval on the base, the axial direction of slide rail sets up about along.
As an improved technical scheme, the blowing frame includes the chassis, the chassis with base sliding connection, the lower part of chassis is equipped with the slider that corresponds the slide rail, and the upper portion of chassis is equipped with the rack that the cross-section is the reverse T, the top of rack with the fore-and-aft direction of rack all is equipped with the physiosis axle that is used for placing the sponge roll, and the center line of physiosis axle is regular triangle-shaped setting.
As an improved technical scheme, the deviation rectifying component comprises a deviation rectifying controller arranged on a vertical rod, a deviation rectifying signal device in signal connection with the deviation rectifying controller is arranged on the vertical rod, a deviation rectifying power component in signal connection with the deviation rectifying controller is arranged on a base, an auxiliary rod is arranged on the base at the front side of the vertical rod, the vertical rod is connected with the auxiliary rod through a cross rod, the deviation rectifying controller is arranged on the cross rod, the deviation rectifying controller comprises a deviation rectifying support, a control box is arranged on the deviation rectifying support, and a PLC (programmable logic controller) singlechip is arranged in the control box; the automatic feeding device is characterized in that a fixed square tube is arranged between the vertical rods, a support capable of adjusting the position is arranged on the fixed square tube, an angle adjusting frame is arranged on the support, a deviation rectifying signal device is arranged on the angle adjusting frame, and the deviation rectifying signal device is arranged at the rear part of the feeding roller.
As an improved technical scheme, the power component rectifies includes at least one electric jar of rectifying of locating on the base, rectifies electric jar and rectifying controller signal connection, rectifies electric jar fixed mounting on the base, is equipped with the fixing base that is used for fixed mounting to rectify electric jar cylinder body on the base, rectifies the power output of electric jar and the chassis fixed connection of blowing frame, is equipped with the regulation seat on the chassis, rectifies the piston rod of electric jar and is connected with the regulation seat.
As an improved technical scheme, the feeding mechanism comprises a feeding frame, wherein a driving feeding member is arranged at the front part of the feeding frame and comprises a driving material frame fixedly arranged on the feeding frame, the driving material frame is symmetrically arranged along the front-back direction of the feeding frame, a feeding driving roller and a feeding driven roller are arranged between the driving material frames, the feeding driving roller is arranged below the feeding driven roller, two ends of the feeding driving roller are fixedly arranged on the driving material frame, two ends of the feeding driven roller are slidably arranged on the driving material frame, a positioning shaft is arranged on the driving material frame, the lower end of the positioning shaft is inserted at the end part of the feeding driven roller, an adjusting section capable of allowing the feeding driven roller to slide up and down is arranged on the positioning shaft, a spring is sleeved on the adjusting section, a gap for penetrating through a sponge is formed between the feeding driving roller and the feeding driven roller, and a feeding motor for providing power for the feeding driving roller is fixedly arranged on the feeding frame;
the middle part of pay-off frame is equipped with a plurality of tensioning rollers of adjustable front and back position, and the tensioning roller includes slidable mounting at the tensioning support of pay-off frame upper portion, be equipped with the roll body between the tensioning support, the rear portion of pay-off frame is equipped with driven pay-off spare, and driven pay-off spare is including can slidable mounting's from top to bottom in pay-off frame rear portion.
As an improved technical scheme, the shaping mechanism comprises a shaping base arranged at the rear part of a feeding frame, a shaping frame corresponding to the feeding mechanism is arranged at the upper part of the shaping base, a shaping upper die and a shaping lower die are arranged in the shaping frame, a cutting mechanism is arranged on the shaping base at the rear part of the shaping frame, the cutting mechanism comprises cutting adjustment brackets which are respectively arranged at the left side and the right side of the shaping base, the cutting adjustment brackets are arranged at the rear part of the shaping lower die, a rodless cylinder capable of being adjusted up and down is arranged between the cutting adjustment brackets, guide rail supporting frames are arranged at two ends of the rodless cylinder, a linear guide rail is fixedly arranged on the guide rail supporting frames, a cloth cutting machine is slidably arranged on the linear guide rail, the cloth cutting machine is connected with a load of the rodless cylinder through a connecting lining plate, a travel limit switch is further arranged on the shaping base between the cutting adjustment brackets, a cylinder limit sleeve is arranged on the rodless cylinder, and the cylinder limit sleeve is close to the cutting adjustment bracket on the right side; install the tow chain that is used for protecting the circuit on the load of rodless cylinder, cut and offered the rectangular hole of location on the support, the both ends of rodless cylinder reciprocate on the rectangular hole of location, extend the rodless cylinder tip of cutting the support is equipped with adjusts the outer support, cuts the lower extreme fixed mounting of support on the design base, cuts the upper end of support and is equipped with overhanging locating plate, is equipped with positioning screw on the locating plate, positioning screw's lower extreme and adjusts outer support fixed connection, adjusts the height that the outer support realized the rodless cylinder in positioning screw's position through adjusting.
As an improved technical scheme, the material collecting mechanism comprises a material collecting frame, a material collecting part is arranged at the upper part of the material collecting frame, the material collecting part comprises a sliding rail which is arranged at the upper part of the material collecting frame, a material collecting fixing plate is slidably arranged on the sliding rail, a material collecting fixing plate and a material collecting driving mounting plate are sequentially arranged on the material collecting fixing plate from front to back, a material collecting cylinder is arranged on the material collecting fixing plate, the material collecting cylinder is a three-shaft three-rod guide rod cylinder, a material collecting fixing seat is arranged at the upper front part of the material collecting cylinder, two pairs of pneumatic hands are symmetrically arranged at the lower part of the fixing seat, a material collecting driving clamping plate capable of being closed is arranged at the front part of the pneumatic hands, a material collecting driving motor is arranged on the material collecting driving mounting plate, a mounting seat for mounting the material collecting driving main shaft is further arranged on the material collecting driving mounting plate, a synchronous belt is arranged at the upper part of the sliding rail, two ends of the synchronous belt are fixed at two ends of the sliding rail, long strip holes for penetrating through the synchronous belt are formed at the end parts of the material collecting driving mounting plate, a ditch ball bearing is rotatably arranged in the long strip holes, two ends of the material collecting driving main shaft are respectively provided with a synchronous travel switch matched with the synchronous belt wheel on the synchronous belt, and the two ends of the sliding rail are respectively used for controlling the material collecting travel direction; the stacking device comprises a stacking frame, a stacking support plate, a stacking screw rod, a stacking motor, a three-phase asynchronous motor and a limit switch, wherein the stacking member is further arranged on the stacking frame and comprises a material collecting guide plate arranged at the upper part of the front end of the stacking frame and a stacking support plate capable of moving up and down in the height direction of the stacking frame; the bottom of the material collecting frame is provided with a material pushing component corresponding to the stacking supporting plate, the bottom of the material collecting frame is also provided with a material stacking table corresponding to the material pushing component, the material pushing component comprises a material pushing cylinder, the material collecting frame is provided with a material pushing cylinder fixing plate for installing the material pushing cylinder, the end part of a piston rod of the material pushing cylinder is provided with a material pushing plate, and the material pushing plate can slide back and forth on the stacking supporting plate.
Due to the adoption of the technical scheme, the utility model has the following beneficial effects:
according to the utility model, the winding and receiving, discharging and deviation correction of the sponge sheet are realized through the discharging mechanism; the sponge sheet is conveyed and tensioned through the feeding mechanism; the sponge sheet is pressed and shaped through the shaping mechanism to form the cup; the cup is cut and collected through the cutting and collecting mechanism; the whole device is compact in mechanism and fast in working beat, achieves the technical effect of cup production and manufacturing integration, saves the carrying time among different procedures, improves the working efficiency, ensures the working effect and saves the production cost.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of another angle of the present utility model;
FIG. 3 is a schematic elevational view of the structure of FIG. 1;
FIG. 4 is a schematic top view of the structure of FIG. 1;
in the drawing, 1-discharging mechanism, 101-base, 102-discharging frame, 103-feeding roller, 104-sliding rail, 105-underframe, 106-placing frame, 107-air expansion shaft, 108-control box, 109-deviation rectifying signal device, 110-deviation rectifying electric cylinder, 2-feeding mechanism, 201-one-way wheel, 202-brake block, 203-positioning screw, 204-positioning seat, 205-driving material frame, 207-feeding driving roller, 208-feeding driven roller, 209-feeding motor, 210-tensioning roller, 211-driven electric cylinder, 212-upper driven roller, 213-lower driven roller, 3-shaping mechanism, 301-shaping base, 302-shaping frame, 303-shaping upper die, 304-shaping lower die, 305-limiting rod, 306-shaping electric cylinders, 308-shaping tanks, 4-cutting mechanisms, 401-cutting adjustment brackets, 402-rodless cylinders, 403-cloth cutters, 404-travel limit switches, 405-cylinder limit sleeves, 406-drag chains, 5-material collecting mechanisms, 501-material collecting frames, 502-material collecting fixing plates, 503-material collecting driving mounting plates, 504-material collecting cylinders, 505-material collecting fixing plates, 506-pneumatic hands, 507-material collecting clamping plates, 508-material collecting motors, 509-material collecting driving spindles, 510-mounting seats, 511-synchronous belts, 512-travel switches, 513-stacking supporting plates, 514-stacking fixing plates, 515-material stacking tables, 516-material pushing cylinder fixing plates, 517-material pushing plates, 518-pushing cylinder.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
For easy understanding, the feeding direction of fig. 2 is taken as front and back, and the outward direction perpendicular to the paper surface is taken as left, as shown in fig. 1-4, a rolled full-automatic mold cup sizing line comprises a discharging mechanism 1, and a feeding mechanism 2, a sizing mechanism 3, a cutting mechanism 4 and a collecting mechanism 5 thereof which are sequentially arranged;
the discharging mechanism 1 is used for placing a plurality of sponge rolls and ensuring the superposition discharging of the sponge sheets through deviation correction;
the feeding mechanism 2 is used for receiving the sponge sheet discharged by the discharging mechanism 1 and feeding the sponge sheet;
the shaping mechanism 3 is used for pressing and shaping the sponge sheet fed by the feeding mechanism 2 to form a cup;
the cutting mechanism 4 is used for cutting the cup pressed and shaped by the shaping mechanism 3;
and the collecting mechanism 5 is used for stacking and collecting the cut cups.
The discharging mechanism 1 comprises a base 101, wherein the base 101 in the front view direction is L-shaped, a discharging frame 102 is slidably arranged in the horizontal direction of the base 101, and a correction component for correcting a sponge layer with deviation is arranged between the discharging frame 102 and the base 101; the rear part of the base 101 is provided with vertical rods arranged along the height direction, the vertical rods are symmetrically arranged along the advancing direction of the sponge layer, the top ends of the vertical rods are provided with feeding rollers 103, the base 101 is provided with sliding rails 104 arranged at intervals along the front-rear direction, the axial direction of the sliding rails 104 is arranged along the left-right direction, and in the embodiment, the sliding rails 104 are provided with two paths; the discharging frame 102 comprises a bottom frame 105, the bottom frame 105 is in sliding connection with the base 101, a sliding block corresponding to the sliding rail 104 is arranged at the lower part of the bottom frame 105, a placing frame 106 with an inverted T-shaped cross section is arranged at the upper part of the bottom frame 105, an inflatable shaft 107 for placing a sponge roll is arranged at the top end of the placing frame 106, the inflatable shaft 107 for placing the sponge roll is also arranged in the front-back direction of the placing frame 106, the central connecting line of the inflatable shaft 107 is in a regular triangle shape, the inflatable shaft 107 comprises a mounting seat 510 arranged on the placing frame 106, an upper opening of the mounting seat 510 is arranged, a shaft body is rotatably arranged on the mounting seat 510, the shaft body between the mounting seats 510 can be used for placing the sponge roll, and the opening of the mounting seat 510 is convenient for mounting and dismounting the shaft body; the inflatable shaft 107 adopts an AT-19 inflatable shaft 107 of Antai, the inflatable shaft 107 is a shaft with a raised surface after high-pressure inflation and a quickly retracted surface after deflation, the principle and the specific mechanism of the inflatable shaft 107 belong to the prior art, the description is not repeated here, the inflatable shaft 107 fixes the sponge roll, the end part of the inflatable shaft 107 is rotatably arranged on the mounting seat 510, and the rotating inflatable shaft 107 drives the sponge roll to rotate, so that the feeding of the sponge roll is realized; the deviation rectifying component can drive the discharging frame 102 to move left and right on the base 101, the deviation rectifying component comprises a deviation rectifying controller arranged on a vertical rod, a deviation rectifying signal device 109 in signal connection with the deviation rectifying controller is arranged on the vertical rod, a deviation rectifying power component in signal connection with the deviation rectifying controller is arranged on the base 101, an auxiliary rod is arranged on the base 101 at the front side of the vertical rod, the vertical rod is connected with the auxiliary rod through a cross rod, the deviation rectifying controller is arranged on the cross rod, the deviation rectifying controller comprises a deviation rectifying support, a control box 108 is arranged on the deviation rectifying support, and a PLC (programmable logic controller) singlechip is arranged in the control box 108; a fixed square tube is arranged between the vertical rods, a support seat with an adjustable position is arranged on the fixed square tube, an angle adjusting frame is arranged on the support seat, a deviation rectifying signal device 109 is arranged on the angle adjusting frame, the deviation rectifying signal device 109 is arranged at the rear part of the feeding roller 103, the deviation rectifying signal device 109 is a U-shaped photoelectric signal device, the U-shaped photoelectric signal device can generate signals for superimposed sponges, and when the occurrence of irregular sponges occurs, the U-shaped photoelectric signal device can generate signals and convey the generated signals to the deviation rectifying controller; the deviation rectifying power component comprises at least one deviation rectifying electric cylinder 110 arranged on the base 101, the deviation rectifying electric cylinder 110 is in signal connection with a deviation rectifying controller, the deviation rectifying electric cylinder 110 is fixedly arranged on the base 101, a fixed seat for fixedly installing a cylinder body of the deviation rectifying electric cylinder 110 is arranged on the base 101, a power output end of the deviation rectifying electric cylinder 110 is fixedly connected with a bottom frame 105 of the discharging frame 102, an adjusting seat is arranged on the bottom frame 105, and a piston rod of the deviation rectifying electric cylinder 110 is connected with the adjusting seat. The deviation rectifying controller can generate a control signal and transmit the control signal to the deviation rectifying electric cylinder 110, and a piston rod of the deviation rectifying electric cylinder 110 can retract leftwards or extend rightwards so as to drive the discharging frame 102 to move leftwards and rightwards on the base 101, so that the sponge cushion is aligned.
The feeding mechanism 2 comprises a feeding frame, a plurality of unidirectional wheels 201 are arranged at the lower part of the feeding frame, brake pads 202 are arranged on the unidirectional wheels 201, positioning components are arranged on the periphery of the feeding frame, the positioning components comprise positioning seats 204 extending outwards from the feeding frame, positioning screws 203 are connected to the positioning seats 204 in a threaded mode, positioning pads are arranged at the lower ends of the positioning screws 203, when the feeding frame is driven to reach a specified position through the unidirectional wheels 201, the positioning screws 203 are rotated, and the positioning screws 203 drive the feeding frame to ascend, so that the position of the feeding frame is fixed; the front part of the feeding frame is provided with a driving feeding piece, the driving feeding piece comprises a driving material frame 205 fixedly installed on the feeding frame, the driving material frame 205 is symmetrically arranged along the front-back direction of the feeding frame, a feeding driving roller 207 and a feeding driven roller 208 are arranged between the driving material frames 205, the feeding driving roller 207 is arranged below the feeding driven roller 208, two ends of the feeding driving roller 207 are fixedly installed on the driving material frame 205, two ends of the feeding driven roller 208 are slidably installed on the driving material frame 205, a positioning shaft is arranged on the driving material frame 205, the lower end of the positioning shaft is inserted at the end part of the feeding driven roller 208, an adjusting section capable of allowing the feeding driven roller 208 to slide up and down is arranged on the positioning shaft, a spring is sleeved on the adjusting section, a gap for penetrating through a sponge is formed between the feeding driving roller 207 and the feeding driven roller 208, a feeding motor 209 for providing power for the feeding driving roller 207 is fixedly installed on the feeding frame, the feeding motor 209 is arranged below the feeding driving roller 207, the feeding motor 209 is connected with the feeding driving roller 207 by a belt, other alternative modes such as belt transmission can be adopted; the middle part of pay-off frame is equipped with a plurality of tensioning rollers 210 of adjustable front and back position, and tensioning roller 210 includes the tensioning support of slidable mounting on pay-off frame upper portion, be equipped with the roll body between the tensioning support, the tensioning support includes regulation support and fixed bolster, has seted up on the regulation support and has adjusted rectangular hole, the rear portion of pay-off frame is equipped with driven pay-off spare, and driven pay-off spare is including can the follow feed frame rear portion slidable mounting from top to bottom's follow feed frame, and the rear portion of pay-off frame is equipped with the driven electric jar 211 that provides power for follow feed frame reciprocates, is equipped with driven feed frame between and goes up driven feed frame 212 and lower driven feed roll 213, and lower driven feed roll 213 locates the below of last driven feed roll 212, and the both ends fixed mounting of lower driven feed roll 213 is in on the follow feed frame, go up driven feed frame's both ends slidable mounting in be equipped with the locating shaft on the follow feed frame, the lower extreme cartridge of locating shaft is in last driven feed roll 212's tip, be equipped with on the locating shaft and supply the regulation section of going up and down sliding, the last section is equipped with the spring on the locating shaft.
The shaping mechanism 3 comprises a shaping base 301 arranged at the rear part of a feeding frame, a shaping frame 302 corresponding to the feeding mechanism 2 is arranged at the upper part of the shaping base 301, a shaping upper die 303 and a shaping lower die 304 are arranged in the shaping frame 302, the shaping upper die 303 is slidably mounted on the shaping frame, a limiting rod 305 arranged in the axial direction along the height direction is arranged on the shaping frame, the limiting rod 305 is symmetrically arranged along the front-rear direction of the shaping lower die 304, a limiting hole corresponding to the limiting rod 305 is formed in the shaping upper die 303, a shaping electric cylinder 306 for driving the shaping upper die 303 to move up and down is arranged at the upper part of the shaping frame, the shaping lower die 304 is fixedly mounted on the shaping base 301, a plurality of shaping dies are arranged on the shaping upper die 303, and a plurality of shaping grooves 308 matched with the shaping dies are formed in the shaping lower die 304 so that shaped cups are formed on sponge sheets.
The forming base 301 at the rear part of the forming frame 302 is provided with a cutting mechanism 4, the cutting mechanism 4 comprises a cutting adjusting bracket 401 which is respectively arranged at the left side and the right side of the forming base 301, the cutting adjusting bracket 401 is arranged at the rear part of the forming lower die 304, a rodless cylinder 402 which can be adjusted up and down is arranged between the cutting adjusting brackets 401, two ends of the rodless cylinder 402 are provided with guide rail supporting frames, a linear guide rail is fixedly arranged on the guide rail supporting frames, a cloth cutting machine 403 is arranged on the linear guide rail in a sliding mode, the cloth cutting machine 403 is connected with loads of the rodless cylinder 402 through a connecting lining plate, a travel limit switch 404 is further arranged on the forming base 301 between the cutting adjusting brackets 401, the travel limit switch 404 is close to the left cutting adjusting bracket 401, a cylinder limit sleeve 405 is arranged on the rodless cylinder 402, a drag chain 406 used for protecting a circuit is arranged on the loads of the rodless cylinder 402, a sanitary problem that the occupied area of other cylinders is reduced, a positioning screw rod 203 is arranged at the outer end of the cutting adjusting bracket, and the positioning screw 203 is arranged at the outer end of the positioning bracket, and the positioning bracket is connected with the upper end of the positioning bracket.
The material collecting mechanism 5 comprises a material collecting frame 501, a material collecting part is arranged at the upper part of the material collecting frame 501, the material collecting part comprises a sliding rail 104 which is arranged at the upper part of the material collecting frame 501, a material collecting fixed plate 502 is slidably arranged on the sliding rail 104, a material collecting fixed plate and a material collecting driving mounting plate 503 are sequentially arranged on the material collecting fixed plate 502 from front to back, a material collecting cylinder 504 is arranged on the material collecting fixed plate, the material collecting cylinder 504 is a three-shaft three-rod guide rod cylinder, a material collecting fixed seat 505 is arranged at the upper front part of the material collecting cylinder 504, two pairs of pneumatic hands 506 are symmetrically arranged at the lower part of the fixed seat, a closable material collecting clamping plate 507 is arranged at the front part of the pneumatic hands 506, a material collecting driving main shaft 509 is arranged on the material collecting driving mounting plate 503, a material collecting driving main shaft 509 which is in power connection with the material collecting motor 508 is also arranged on the material collecting driving mounting plate 503, a mounting seat 510 for mounting the material collecting driving main shaft 509 is arranged on the material collecting driving main shaft 503, a synchronous belt 511 is arranged on the upper part of the material collecting fixed plate, two ends of the synchronous belt 511 are fixed at two ends of the sliding rail 104, two ends of the synchronous belt 511 are arranged at the two ends of the sliding rail 104, two ends of the synchronous belt drive shaft 511 are respectively, two ends of the synchronous belt drive shaft 511 are arranged in the sliding rail shaft 511 and pass through the synchronous belt drive shafts 511, and are respectively, and the two ends of the synchronous belt drive shafts 511 are arranged in the synchronous belt drive shafts are respectively, and the rolling in the synchronous belt shaft and the rolling shafts of the rolling shaft 511;
the stacking device comprises a stacking frame 501, a stacking component, a stacking cylinder 518, a pushing plate 517 and a pushing plate 517, wherein the stacking component comprises a receiving guide plate arranged at the upper part of the front end of the stacking frame 501 and a stacking supporting plate 513 capable of moving up and down in the height direction of the stacking frame 501, the stacking frame 501 is provided with a stacking fixing seat 514 capable of moving up and down, the stacking supporting plate 513 is fixedly arranged on the stacking fixing seat 514, one side of the stacking frame 501 is provided with a sliding rail 104 corresponding to the stacking fixing seat 514, a stacking screw is arranged between the sliding rails 104, the bottom of the stacking frame 501 is provided with a stacking motor in power connection with the stacking screw, the stacking motor is a three-phase asynchronous motor, the stacking frame 501 provided with the sliding rail 104 is provided with a limit switch for limiting the vertical movement distance of the stacking supporting plate 513, the bottom of the stacking frame 501 is provided with a pushing component corresponding to the stacking supporting plate 513, the bottom of the stacking frame 501 is also provided with a stacking table 515 corresponding to the pushing component, the pushing component comprises a pushing cylinder 518, the stacking frame 501 is provided with a pushing cylinder fixing plate 516 for installing the pushing cylinder 518, and the piston rod end of the pushing plate 517 of the pushing cylinder 518 can slide back and forth on the stacking supporting plate 517; the stacking supporting plate 513 comprises three flat plates which are tiled on the stacking fixing seat 514, a pushing gap is reserved between every two adjacent flat plates, a pushing block corresponding to the pushing gap is arranged at the lower part of the pushing plate 517, a plurality of one-way wheels 201 are arranged at the lower part of the collecting frame 501, brake pads 202 are arranged on the one-way wheels 201, positioning components are arranged on the periphery of the collecting frame 501 and comprise positioning seats 204 which extend outwards from the collecting frame 501, positioning screws 203 are connected to the positioning seats 204 in a threaded manner, positioning pads are arranged at the lower ends of the positioning screws 203, when the collecting frame 501 is driven to reach a specified position through the one-way wheels 201, and then the positioning screws 203 are rotated, and the positioning screws 203 drive the collecting frame 501 to ascend, so that the position of the collecting frame 501 is fixed; the front part of the feeding frame is provided with an active feeding piece.
According to the utility model, the winding and receiving, discharging and deviation correction of the sponge sheet are realized through the discharging mechanism 1; the sponge sheet is conveyed and tensioned through the feeding mechanism 2; the sponge sheet is pressed and shaped through the shaping mechanism 3 to form a cup; the cup is cut and collected through the cutting and collecting mechanism 5; the whole device is compact in mechanism and fast in working beat, achieves the technical effect of cup production and manufacturing integration, saves the carrying time among different procedures, improves the working efficiency, ensures the working effect and saves the production cost.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model, and are intended to be included within the scope of the appended claims and description.

Claims (9)

1. Full-automatic mould cup of roll type is decided molded line, its characterized in that: comprises a discharging mechanism (1), a feeding mechanism (2), a shaping mechanism (3), a cutting mechanism (4) and a collecting mechanism (5) which are sequentially arranged;
the discharging mechanism (1) is used for placing a plurality of sponge rolls and ensuring the superposition discharging of the sponge sheets through deviation correction;
the feeding mechanism (2) is used for receiving the sponge sheet discharged by the discharging mechanism (1) and feeding the sponge sheet;
the shaping mechanism (3) is used for pressing and shaping the sponge sheet fed by the feeding mechanism to form a mold cup;
the cutting mechanism (4) is used for cutting off the die cup after the shaping mechanism (3) is pressed and shaped;
and the collecting mechanism (5) stacks and collects the cut mould cups.
2. The roll-up fully automatic molded cup parting line of claim 1, wherein: the discharging mechanism (1) comprises a base (101), a discharging frame (102) is slidably arranged on the base (101) in the horizontal direction, and a correction component for correcting a sponge layer with deviation is arranged between the discharging frame (102) and the base (101).
3. The roll-up fully automatic molded cup parting line of claim 2, wherein: the rear portion of base (101) is equipped with the vertical pole that sets up along the direction of height, and vertical pole is along the direction of advance symmetry setting of sponge layer, and the top of vertical pole is equipped with feed roll (103), be equipped with on base (101) along slide rail (104) that the fore-and-aft direction interval set up, the axial direction of slide rail (104) is along controlling the setting.
4. A roll-type fully automatic mold cup parting line as claimed in claim 3, wherein: the discharging frame (102) comprises a bottom frame (105), the bottom frame (105) is in sliding connection with the base (101), a sliding block corresponding to the sliding rail (104) is arranged at the lower portion of the bottom frame (105), a placing frame (106) with an inverted T-shaped cross section is arranged on the upper portion of the bottom frame (105), an air expansion shaft (107) used for placing sponge rolls is arranged at the top end of the placing frame (106) and in the front-back direction of the placing frame (106), and a central connecting line of the air expansion shaft (107) is in a regular triangle shape.
5. The roll-up fully automatic molded cup parting line according to claim 4, wherein: the correcting component comprises a correcting controller arranged on a vertical rod, a correcting signal device (109) in signal connection with the correcting controller is arranged on the vertical rod, a correcting power component in signal connection with the correcting controller is arranged on the base (101), an auxiliary rod is arranged on the base (101) at the front side of the vertical rod, the vertical rod is connected with the auxiliary rod through a cross rod, the correcting controller is arranged on the cross rod, the correcting controller comprises a correcting support, a control box (108) is arranged on the correcting support, and a PLC (programmable logic controller) single-chip microcomputer is arranged in the control box (108); the automatic feeding device is characterized in that a fixed square tube is arranged between the vertical rods, a support capable of adjusting the position is arranged on the fixed square tube, an angle adjusting frame is arranged on the support, a deviation rectifying signal device (109) is arranged on the angle adjusting frame, and the deviation rectifying signal device (109) is arranged at the rear part of the feeding roller (103).
6. The roll-up fully automatic molded cup parting line of claim 5, wherein: the power component rectifies includes at least one electric jar (110) of rectifying of locating on base (101), electric jar (110) of rectifying and rectifying controller signal connection rectify, electric jar (110) fixed mounting is on base (101), be equipped with the fixing base that is used for fixed mounting electric jar (110) cylinder body of rectifying on base (101), the power take off end of electric jar (110) of rectifying is with chassis (105) fixed connection of blowing frame (102), be equipped with the regulation seat on chassis (105), the piston rod of electric jar (110) of rectifying is connected with the regulation seat.
7. The roll-up fully automatic molded cup parting line of claim 1, wherein: the feeding mechanism (2) comprises a feeding frame, an active feeding part is arranged at the front part of the feeding frame, the active feeding part comprises an active feeding frame (205) fixedly arranged on the feeding frame, the active feeding frame (205) is symmetrically arranged along the front-back direction of the feeding frame, a feeding driving roller (207) and a feeding driven roller (208) are arranged between the active feeding frame (205), the feeding driving roller (207) is arranged below the feeding driven roller (208), two ends of the feeding driving roller (207) are fixedly arranged on the active feeding frame (205), two ends of the feeding driven roller (208) are slidably arranged on the active feeding frame (205), a positioning shaft is arranged on the active feeding frame (205), the lower end of the positioning shaft is inserted at the end part of the feeding driven roller (208), an adjusting section capable of allowing the feeding driven roller (208) to slide up and down is arranged on the positioning shaft, a spring is sleeved on the adjusting section, a gap for penetrating through a sponge is formed between the feeding driving roller (207) and the feeding driven roller (208), and two ends of the feeding driving roller (207) are fixedly arranged on the feeding frame, and the driving roller (209) are provided with power for a motor (207).
The middle part of pay-off frame is equipped with a plurality of tensioning rollers (210) of adjustable front and back position, and tensioning roller (210) are including slidable mounting at the tensioning support of pay-off frame upper portion, be equipped with the roll body between the tensioning support, the rear portion of pay-off frame is equipped with driven pay-off spare, and driven pay-off spare is including can slidable mounting's from top to bottom in pay-off frame rear portion.
8. The roll-up fully automatic molded cup parting line of claim 1, wherein: the shaping mechanism (3) comprises a shaping base (301) arranged at the rear part of the feeding frame, a shaping frame (302) corresponding to the feeding mechanism (2) is arranged at the upper part of the shaping base (301), a shaping upper die (303) and a shaping lower die (304) are arranged in the shaping frame (302), a cutting mechanism (4) is arranged on the shaping base (301) at the rear part of the shaping frame (302), the cutting mechanism (4) comprises a cutting adjusting bracket (401) which is respectively arranged at the left side and the right side of the shaping base (301), the cutting adjusting bracket (401) is arranged at the rear part of the shaping lower die (304), an amorphous cylinder (402) which can be adjusted up and down is arranged between the cutting adjusting brackets (401), guide rail supporting frames are arranged at two ends of the amorphous cylinder (402), a linear guide rail is fixedly arranged on the guide rail, a cloth cutting machine (403) is arranged on the linear guide rail in a sliding mode, a load between the cloth cutting machine (403) and the amorphous cylinder (402) is connected through a connecting lining board, a limit switch (404) is further arranged on the shaping base (301) between the cutting adjusting brackets (401), and the limit switch (404) is arranged on the side of the amorphous cylinder (401) close to the limit switch (401), and the limit switch (404) is arranged on the limit cylinder (401) and is close to the limit switch (405); install tow chain (406) that are used for protecting the circuit on the load of rodless cylinder (402), cut and offer the rectangular hole of location on the support, the both ends of rodless cylinder (402) reciprocate on the rectangular hole of location, extend rodless cylinder (402) tip that cuts the support is equipped with adjusts the outer support, cuts the lower extreme fixed mounting of support on shaping base (301), cuts the upper end of support and is equipped with overhanging locating plate, is equipped with locating screw (203) on the locating plate, and the lower extreme and the outer support fixed connection of regulation of locating screw (203) realize the height of rodless cylinder (402) through adjusting the position of outer support at locating screw (203).
9. The roll-up fully automatic molded cup parting line of claim 1, wherein: the material collecting mechanism (5) comprises a material collecting frame (501), a material collecting part is arranged on the upper portion of the material collecting frame (501), the material collecting part comprises sliding rails (104) which are respectively arranged on the upper portion of the material collecting frame (501), a material collecting fixing plate (502) is slidably arranged on the sliding rails (104), a material collecting fixing plate and a material collecting driving mounting plate (503) are sequentially arranged on the material collecting fixing plate (502) from front to back, a material collecting cylinder (504) is arranged on the material collecting fixing plate, the material collecting cylinder (504) is a three-shaft three-rod belt guide rod cylinder, a material collecting fixing seat (505) is arranged on the upper front portion of the material collecting cylinder (504), two pairs of pneumatic hands (506) are symmetrically arranged on the lower portion of the fixing seat, a material collecting clamping plate (507) capable of being closed is arranged on the front portion of the pneumatic hands (506), a material collecting driving motor (508) is arranged on the material collecting driving mounting plate (503), a material collecting driving main shaft (509) which is in power connection with the material collecting motor (508) is further arranged on the material collecting driving mounting plate (503), a mounting seat (509) for mounting the material collecting driving main shaft (509), a synchronous belt (104) is arranged on the upper portion of the sliding rails (104), two ends of the synchronous belt (511) are provided with synchronous belts (511) and two synchronous belts (511) are arranged in the synchronous belt holes (511) and two synchronous belt ends are arranged in the synchronous belt holes (511), synchronous belt (511) wheels matched with the synchronous belt (511) are arranged at two ends of the material receiving driving main shaft (509), and travel switches (512) for controlling the rotation direction of the material receiving motor (508) are respectively arranged at two ends of the sliding rail (104) on the material collecting frame (501); the stacking device is characterized in that a stacking component is further arranged on the stacking frame (501), the stacking component comprises a material collecting guide plate arranged at the upper part of the front end of the stacking frame (501) and a stacking supporting plate (513) capable of moving up and down in the height direction of the stacking frame (501), a stacking fixing seat (514) capable of moving up and down is arranged on the stacking frame (501), the stacking supporting plate (513) is fixedly arranged on the stacking fixing seat (514), a sliding rail (104) corresponding to the stacking fixing seat (514) is arranged on one side of the stacking frame (501), a stacking screw is arranged between the sliding rails (104), a stacking motor in power connection with the stacking screw is arranged at the bottom of the stacking frame (501), the stacking motor is a three-phase asynchronous motor, and a limit switch for limiting the up-down moving distance of the stacking supporting plate (513) is arranged on the stacking frame (501) provided with the sliding rail (104); the bottom of frame (501) gathers materials is equipped with the pushing component who corresponds pile up neatly layer board (513), and the bottom of frame (501) gathers materials still is equipped with the windrow platform (515) that corresponds the pushing component, and the pushing component is equipped with on frame (501) that gathers materials and is used for installing pushing cylinder fixed plate (516) of pushing cylinder (518), and the piston rod tip of pushing cylinder (518) is equipped with pushing plate (517), and pushing plate (517) can slide on pile up neatly layer board (513) back and forth.
CN202220515073.4U 2022-03-10 2022-03-10 Rolling type full-automatic mould cup shaping line Active CN219523133U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220515073.4U CN219523133U (en) 2022-03-10 2022-03-10 Rolling type full-automatic mould cup shaping line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220515073.4U CN219523133U (en) 2022-03-10 2022-03-10 Rolling type full-automatic mould cup shaping line

Publications (1)

Publication Number Publication Date
CN219523133U true CN219523133U (en) 2023-08-15

Family

ID=87587531

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220515073.4U Active CN219523133U (en) 2022-03-10 2022-03-10 Rolling type full-automatic mould cup shaping line

Country Status (1)

Country Link
CN (1) CN219523133U (en)

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