CN114603906A - Roll-type automatic mold cup setting line - Google Patents

Abstract

The invention belongs to the technical field of cup production, and relates to a roll type full-automatic mold cup shaping line, which comprises a discharging mechanism, and a feeding mechanism, a shaping mechanism, a cutting mechanism and a collecting mechanism which are sequentially arranged; the discharging mechanism is used for placing a plurality of sponge rolls and ensuring the superposition and discharging of the sponge sheets through deviation rectification; the feeding mechanism is used for receiving and feeding the sponge pieces discharged by the discharging mechanism; the shaping mechanism is used for pressing and shaping the sponge sheet straightened by the straightening mechanism to form a mold cup; the cutting mechanism is used for cutting the die cup which is pressed and shaped by the shaping mechanism into pieces; the collecting mechanism is used for stacking and collecting the cut sheet forming mold cups. The invention realizes the technical effect of integrating the production and the manufacturing of the mold cup, saves the carrying time among different working procedures, improves the working efficiency, ensures the working effect and saves the production cost.

Description

Roll-type automatic mold cup setting line

technical field

The invention belongs to the technical field of breast cup production, and relates to a roll-type automatic mold cup setting line.

Background technique

With the rapid development of the national economy, people's demand for cups continues to grow, and the production demand for cups increases. Bras, shapewear, one-piece underwear and other clothing with cups are women's items that beautify and protect breasts. Clothing with cups It is not just an ornament, not only to show the unique curvaceous beauty of women, but also to protect, support and modify the wearer's breasts. At present, there are more and more clothes with cups on the market, so the demand for cups is also increasing.

The current underwear mold cup production process includes multiple processes such as feeding, stretching, shaping, cutting, and gathering, and workers must manually operate the entire work process, and the sponge will have many deviations during the manual shaping and cutting process. As a result, the size of the produced cups is inconsistent, and the mold cups that are shaped and cut are defective products; at the same time, the production workers are constantly working manually all day, which results in high work intensity, increased personnel mobility, high recruitment costs, and poor work results. High rejection rate; for some high-quality cups, multi-layer sponges need to be compounded. When the cups are formed, the multi-layer sponges need to be superimposed and formed. Due to the different upper and lower forces of each layer of sponges, it is easy to cause dislocation of the multi-layer sponges, thereby affecting the cup. Molding and wasted material.

Therefore, starting from the above demand conditions, the completion of the roll-type automatic mold cup setting line not only has urgent research value, but also has good economic benefits and application potential, which is the driving force and basis for the completion of the present invention.

SUMMARY OF THE INVENTION

In view of the defects in the prior art, the present invention provides a roll-type automatic mold cup setting line, which avoids the occurrence of dislocation of multi-layer sponges, so as to achieve efficient, stable and integrated flow production of cups. The overall device structure is compact and the working rhythm is fast , the technical effect of the integration of production and manufacturing of breast cups is realized, the handling time between different processes is saved, the work efficiency is improved, the work effect is guaranteed, and the production cost is saved.

To achieve the above object, the present invention adopts the following technical scheme:

The roll-type automatic mold cup setting line is characterized in that: it includes a discharging mechanism, and a feeding mechanism, a setting mechanism, a cutting mechanism and its collecting mechanism arranged in sequence;

The discharging mechanism is used for the placement of multiple sponge rolls and ensures the stacking and discharging of the sponge sheets through deviation correction;

the feeding mechanism is used for receiving the sponge sheet released by the feeding mechanism and feeding it;

The shaping mechanism is used to press and shape the sponge sheet straightened by the straightening mechanism to form a breast cup;

The cutting mechanism is used for cutting the breast cups after pressing and shaping by the shaping mechanism;

The collecting mechanism stacks and collects the cut breast cups.

As an improved technical solution, the feeding mechanism includes a base, a feeding rack is slidably installed in the horizontal direction of the base, and a deviation correction for correcting the deviation of the sponge layer is arranged between the feeding frame and the base. part.

As an improved technical solution, the rear part of the base is provided with a vertical rod arranged in the height direction, the vertical rod is symmetrically arranged along the forward direction of the sponge layer, the top of the vertical rod is provided with a feeding roller, and the base is provided with a feeding roller. The slide rails are arranged at intervals along the front and rear directions, and the axial direction of the slide rails is arranged along the left and right.

As an improved technical solution, the discharging frame includes a bottom frame, the bottom frame is slidably connected to the base, the lower part of the bottom frame is provided with a slider corresponding to the slide rail, and the upper part of the bottom frame is provided with a cross-section An inverted T-shaped placement rack, the top of the placement rack and the front and rear directions of the placement rack are provided with an inflatable shaft for placing the sponge roll, and the center line of the inflatable shaft is arranged in a regular triangle.

As an improved technical solution, the deviation rectification component includes a deviation rectification controller arranged on a vertical rod, the vertical rod is provided with a deviation rectification signal device that is signally connected to the deviation rectification controller, and the base is provided with a deviation rectification controller The rectification power component connected with the signal of the controller, the base on the front side of the vertical rod is provided with an auxiliary rod, the vertical rod and the auxiliary rod are connected by a cross rod, and the deviation correction controller is arranged on the horizontal rod , the deviation correction controller includes a deviation correction bracket, a control box is arranged on the deviation correction bracket, and a PLC microcontroller is arranged in the control box; a fixed square tube is arranged between the vertical rods, and an adjustable square tube is arranged on the fixed square tube The position of the support, the support is provided with an angle adjustment frame, the deviation correction signal device is arranged on the angle adjustment frame, and the deviation correction signal device is arranged at the rear of the feeding roller.

As an improved technical solution, the deviation rectification power component includes at least one deviation rectification electric cylinder arranged on the base, the deviation rectification electric cylinder is signally connected to the deviation rectification controller, the deviation rectification electric cylinder is fixedly installed on the base, and the base is provided with an electric cylinder for fixing The fixing seat of the deviation-correcting electric cylinder body is installed, the power output end of the deviation-correcting electric cylinder is fixedly connected with the bottom frame of the discharging frame, and the bottom frame is provided with an adjusting seat, and the piston rod of the deviation-correcting electric cylinder is connected with the adjusting seat.

As an improved technical solution, the front part of the feeding frame is provided with an active feeding part, and the active feeding part includes an active feeding frame fixedly installed on the feeding frame; the active feeding frame is symmetrically arranged along the front and rear directions of the feeding frame, and the There are feeding driving rollers and feeding driven rollers between the frames. The feeding driving rollers are arranged below the feeding driven rollers. Both ends of the feeding driving rollers are fixedly installed on the active material frame. Both ends of the moving roller are slidably installed on the active material frame, the active material frame is provided with a positioning shaft, the lower end of the positioning shaft is inserted into the end of the feeding driven roller, and the positioning shaft is provided with The adjusting section of the feeding driven roller sliding up and down, the adjusting section is sleeved with a spring, a gap for passing the sponge is formed between the feeding driving roller and the feeding driven roller, and the feeding frame is fixedly installed with a spring. a feed motor for powering the feed drive roller;

The middle part of the feeding frame is provided with a number of tensioning rollers whose front and rear positions can be adjusted. The tensioning roller includes a tensioning bracket slidably installed on the upper part of the feeding frame, and a roller body is arranged between the tensioning brackets. The rear part is provided with a driven feeding part, and the driven feeding part includes a driven material frame which can be slidably installed up and down at the rear part of the feeding frame.

As an improved technical solution, the shaping mechanism includes a shaping base disposed at the rear of the feeding frame, the upper part of the shaping base is provided with a shaping frame corresponding to the feeding mechanism, and a shaping upper mold and a shaping lower mold are arranged in the shaping frame. , a cutting mechanism is provided on the shaping base at the rear of the forming frame, and the cutting mechanism includes a cutting adjustment bracket set on the left and right sides of the shaping base, and the cutting adjustment bracket is set at the rear of the shaping lower mold , There is a rodless cylinder that can be adjusted up and down between the cutting adjustment brackets, the two ends of the rodless cylinder are provided with guide rail support frames, the guide rail support frames are fixedly installed with linear guide rails, and the linear guide rails are slidably installed with cutting The cloth machine, the cloth cutting machine and the load of the rodless cylinder are connected by a connecting lining plate. There is also a travel limit switch on the shaping base between the cutting adjustment brackets, and the travel limit switch is close to the cutting adjustment bracket on the left side. , There is a cylinder limit sleeve on the rodless cylinder, and the cylinder limit sleeve is close to the cutting adjustment bracket on the right side; the load of the rodless cylinder is installed with a drag chain to protect the line, and the cutting bracket is provided with a positioning length. Bar hole, both ends of the rodless cylinder move up and down on the positioning long hole, the end of the rodless cylinder extending out of the cutting bracket is provided with an adjustment outer bracket, and the lower end of the cutting bracket is fixedly installed on the shaping base, The upper end of the cutting bracket is provided with an overhanging positioning plate, the positioning plate is provided with a positioning screw, the lower end of the positioning screw is fixedly connected with the adjusting outer bracket, and the height of the rodless cylinder can be realized by adjusting the position of the outer bracket on the positioning screw.

As an improved technical solution, the collecting mechanism includes a collecting frame, and the upper part of the collecting frame is provided with a collecting part, and the collecting part includes a slide rail arranged on the upper part of the collecting frame, and the slide rail is slidably installed with a pick-up part. The material fixing plate is provided with a receiving fixing plate and a receiving driving mounting plate in sequence from front to back on the reclaiming fixed plate. The upper and front part of the receiving cylinder is provided with a receiving fixed seat, the lower part of the fixed seat is symmetrically provided with two pairs of pneumatic hands, the front part of the pneumatic hand is provided with a closing plate for receiving materials, and the mounting plate for the receiving drive is provided with a receiving motor , the receiving drive mounting plate is also provided with a receiving drive spindle that is powered with the receiving motor, the receiving drive mounting plate is provided with a mounting seat for installing the receiving drive spindle, and the upper part of the slide rail is provided with a synchronous belt to synchronize The two ends of the belt are fixed on the two ends of the slide rail, and the end of the receiving drive mounting plate is provided with a long hole for passing through the synchronous belt. The long hole is rotatably installed with a deep groove ball bearing. The end is provided with a synchronous pulley that cooperates with the synchronous belt, and the two ends of the slide rail on the collecting frame are respectively provided with travel switches for controlling the rotation direction of the receiving motor; the collecting frame is also provided with stacking parts, so The stacking component includes a collecting guide plate arranged on the upper part of the front end of the collecting frame and a stacking pallet that can move up and down in the height direction of the collecting frame. The pallet is fixedly installed on the stacking fixing seat, one side of the collecting frame is provided with a sliding rail corresponding to the stacking fixing seat, a stacking screw rod is arranged between the sliding rails, and the bottom of the collecting frame is provided with The stacking motor is connected with the power of the stacking screw. The stacking motor is a three-phase asynchronous motor. The stacking rack with slide rails is provided with a limit switch that limits the moving distance of the stacking pallet; the stacking rack The bottom of the stacker is provided with a pushing part corresponding to the stacking pallet, and the bottom of the collecting rack is also provided with a stacking table corresponding to the pushing part. The pushing part includes a pushing cylinder. The collecting frame is provided with a pushing cylinder for installing The pusher cylinder fixed plate is provided with a pusher plate at the end of the piston rod of the pusher cylinder, and the pusher plate can slide back and forth on the palletizing pallet.

Due to adopting the above technical solutions, the present invention has the following beneficial effects:

The invention realizes the winding, unwinding and deviation correction of the sponge sheet through the feeding mechanism; the conveying and tensioning of the sponge sheet is realized through the feeding mechanism; and the pressing and shaping of the sponge sheet is realized through the setting mechanism to form cups; through the cutting and collecting mechanism, the cutting and collection of the cups is realized; the overall device is compact in structure and fast in working rhythm, which realizes the technical effect of integrating the production and manufacturing of the cups, saves the handling time between different processes, and improves the Work efficiency, ensure the work effect and save the production cost.

Description of drawings

In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the specific embodiments or the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or section is not necessarily drawn to actual scale.

Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

Fig. 2 is the three-dimensional structure schematic diagram of another angle of the present invention;

Fig. 3 is the front view structure schematic diagram of Fig. 1;

Fig. 4 is the top view structure schematic diagram of Fig. 1;

In the drawings, 1- unloading mechanism, 101- base, 102- unloading frame, 103- feeding roller, 104- sliding rail, 105- bottom frame, 106- placing frame, 107- air expansion shaft, 108- control Box, 109-correction signal, 110-correction electric cylinder, 2-feeding mechanism, 201-one-way wheel, 202-brake pad, 203-positioning screw, 204-positioning seat, 205-active material frame, 207-feeding Drive roller, 208-feed driven roller, 209-feed motor, 210-tension roller, 211-driven electric cylinder, 212-upper driven roller, 213-lower driven roller, 3-setting mechanism, 301- Forming base, 302-forming frame, 303-setting upper mold, 304-setting lower mold, 305-limiting rod, 306-setting electric cylinder, 308-setting groove, 4-cutting mechanism, 401-cutting adjustment bracket, 402-rodless cylinder, 403-cloth cutting machine, 404-travel limit switch, 405-cylinder limit sleeve, 406-towline, 5-collecting mechanism, 501-collecting rack, 502-reclaiming fixing plate, 503-receiving drive mounting plate, 504-receiving cylinder, 505-receiving fixing seat, 506-pneumatic hand, 507-receiving splint, 508-receiving motor, 509-receiving drive spindle, 510-installation seat, 511- Timing belt, 512- Travel switch, 513- Palletizing pallet, 514- Palletizing holder, 515- Stacking table, 516- Pushing cylinder fixing plate, 517- Pushing plate, 518- Pushing cylinder.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.

For ease of understanding, take the feeding direction in Figure 2 as the front and back, and take the outward direction perpendicular to the paper surface as the left, as shown in Figure 1-4, the roll-type automatic mold cup setting line, including the feeding mechanism 1, and the sequentially arranged Straightening mechanism, setting mechanism 3, cutting mechanism 4 and its collecting mechanism 5;

The discharging mechanism 1 is used for the placement of multiple sponge rolls and ensures the stacking and discharging of the sponge sheets through deviation correction;

The feeding mechanism 2 is used to receive the sponge sheet released by the feeding mechanism 1 and feed it;

The shaping mechanism 3 is used to press and shape the sponge sheet straightened by the straightening mechanism to form a breast cup;

The cutting mechanism 4 is used for cutting the cups after the pressing and shaping of the shaping mechanism 3;

The collecting mechanism 5 stacks and collects the cut breast cups.

The discharging mechanism 1 includes a base 101, the base 101 in the frontal direction is arranged in an L-shape, and a discharging rack 102 is slidably installed in the horizontal direction of the base 101. Correction component for correcting the deviation of the sponge layer; the rear of the base 101 is provided with a vertical rod arranged in the height direction, the vertical rod is symmetrically arranged along the forward direction of the sponge layer, and the top of the vertical rod is provided with a feeding roller 103 , the base 101 is provided with sliding rails 104 spaced along the front and rear directions, the axial direction of the sliding rails 104 is arranged along the left and right, in this embodiment, the sliding rails 104 are provided with two; Including a bottom frame 105, the bottom frame 105 is slidably connected with the base 101, the lower part of the bottom frame 105 is provided with a slider corresponding to the slide rail 104, and the upper part of the bottom frame 105 is provided with an inverted T-shaped placing frame 106, the top of the placement rack 106 is provided with an inflatable shaft 107 for placing the sponge roll, the front and rear directions of the placement rack 106 are also provided with an inflatable shaft 107 for placing the sponge roll, and the center line of the inflatable shaft 107 is an equilateral triangle Installation, the inflatable shaft 107 includes a mounting seat 510 arranged on the placing rack 106, the upper opening of the mounting seat 510 is provided, the mounting seat 510 is rotatably mounted with a shaft body, and the shaft body between the mounting seats 510 can be placed with sponge rolls, installed The opening of the seat 510 is arranged to facilitate the installation and disassembly of the shaft body; the inflatable shaft 107 adopts the AT-19 inflatable shaft 107 of Antai, and the inflatable shaft 107 can protrude on the surface after being inflated by high pressure, and the surface part can be quickly retracted after deflation. The principle and specific mechanism of the inflatable shaft 107 belong to the prior art, and will not be repeated here. The inflatable shaft 107 fixes the sponge roll, and the end of the inflatable shaft 107 is rotated and installed on the mounting seat 510. The inflation shaft 107 drives the sponge roll to rotate, so as to realize the feeding of the sponge roll; the deviation correction component can drive the discharge rack 102 to move left and right on the base 101, and the deviation correction component includes a deviation correction controller arranged on the vertical rod, The vertical rod is provided with a deviation correction signal device 109 that is signally connected to the deviation correction controller, the base 101 is provided with a deviation correction power component that is signally connected to the deviation correction controller, and the base 101 on the front side of the vertical rod is provided with auxiliary The vertical rod and the auxiliary rod are connected by a cross rod. The deviation correction controller is arranged on the cross rod. The deviation correction controller includes a deviation correction bracket, and a control box 108 is arranged on the deviation correction bracket. , the control box 108 is provided with a PLC single-chip microcomputer; a fixed square tube is arranged between the vertical rods, the fixed square tube is provided with a position-adjustable support, the support is provided with an angle adjustment frame, and a deviation correction signal device 109 It is arranged on the angle adjustment frame, and the deviation correction signal device 109 is arranged at the rear of the feeding roller 103. The deviation correction signal device 109 is a U-shaped photoelectric signal device. The U-shaped photoelectric signal device can generate signals for the superimposed sponge. When the irregularity of the sponge occurs, the U-shaped photoelectric annunciator can generate a signal and transmit the generated signal to the deviation correction controller; the deviation correction power component includes at least one set on the base 101 The deviation-correcting electric cylinder 110 is connected to the deviation-correcting controller signal, and the deviation-correcting electric cylinder 110 is fixedly installed on the base 101. The power output end of 110 is fixedly connected with the bottom frame 105 of the discharging rack 102 , the bottom frame 105 is provided with an adjustment seat, and the piston rod of the deviation correction electric cylinder 110 is connected with the adjustment seat. The deviation correction controller can generate a control signal and send it to the deviation correction electric cylinder 110. The piston rod of the deviation correction electric cylinder 110 will retract to the left or extend to the right to drive the discharge frame 102 to move left and right on the base 101, thereby realizing the sponge pad. yardage.

The feeding mechanism 2 includes a feeding frame, the lower part of the feeding frame is provided with a plurality of one-way wheels 201, the one-way wheels 201 are provided with brake pads 202, and the periphery of the feeding frame is provided with positioning components, the positioning components include self The positioning seat 204 extending out of the feeding rack, the positioning seat 204 is threadedly connected with a positioning screw 203, and the lower end of the positioning screw 203 is provided with a positioning pad. The screw 203, the positioning screw 203 drives the feeding frame to rise, so as to realize the fixed position of the feeding frame; the front part of the feeding frame is provided with an active feeding part, and the active feeding part includes an active feeding frame 205 fixedly installed on the feeding frame. The frame 205 is arranged symmetrically along the front and rear directions of the feeding frame, and a feeding driving roller 207 and a feeding driven roller 208 are arranged between the active feeding frames 205. Both ends of the driving roller 207 are fixedly installed on the active material frame 205, and both ends of the feed driven roller 208 are slidably installed on the active material frame 205. The active material frame 205 is provided with a positioning shaft for positioning The lower end of the shaft is inserted into the end of the feed driven roller 208, the positioning shaft is provided with an adjustment section for the feed driven roller 208 to slide up and down, the adjustment section is sleeved with a spring, and the feed drive roller A gap for passing the sponge is formed between 207 and the feeding driven roller 208. The feeding frame is fixedly installed with a feeding motor 209 that provides power for the feeding driving roller 207. The feeding motor 209 is arranged on the feeding frame. Below the feed drive roller 207, the feed motor 209 and the feed drive roller 207 are connected by a belt, of course, other alternatives such as belt drive can also be used; the middle of the feed frame is provided with a number of tension rollers whose front and rear positions can be adjusted. 210, the tensioning roller 210 includes a tensioning bracket slidably installed on the upper part of the feeding frame, a roller body is arranged between the tensioning brackets, the tensioning bracket includes an adjusting bracket and a fixing bracket, and the adjusting bracket is provided with an adjusting long hole, The rear part of the feeding frame is provided with a driven feeding member, and the driven feeding member includes a driven feeding frame that can be slidably installed up and down at the rear of the feeding frame. The rear part of the feeding frame is provided with a driven feeding frame to move up and down. The driven electric cylinder 211 that provides power is provided with an upper driven roller 212 and a lower driven roller 213 between the driven material frames. The lower driven roller 213 is arranged below the upper driven roller 212. Both ends are fixedly installed on the driven material frame, and both ends of the upper driven roller 212 are slidably installed on the driven material frame, the driven material frame is provided with a positioning shaft, and the lower end of the positioning shaft is inserted At the end of the upper driven roller 212, the positioning shaft is provided with an adjustment section for the upper driven roller 212 to slide up and down, the adjustment section is sleeved with a spring, the upper driven roller 212 and the lower driven roller 213 A gap for passing through the sponge is formed therebetween.

The shaping mechanism 3 includes a shaping base 301 arranged at the rear of the feeding frame, the upper part of the shaping base 301 is provided with a shaping frame 302 corresponding to the feeding mechanism 2, and the shaping frame 302 is provided with a shaping upper mold 303 and a shaping lower mold 304 for shaping. The upper mold 303 is slidably installed on the shaping frame, and the shaping frame is provided with a limit rod 305 arranged in the axial direction along the height direction. The limit rod 305 is symmetrically arranged along the front and rear directions of the lower shaping mold 304, and the upper shaping mold 303 is opened. There is a limit hole corresponding to the limit rod 305, the upper part of the shaping frame is provided with a shaping electric cylinder 306 that drives the upper shaping die 303 to move up and down, the lower shaping die 304 is fixedly installed on the shaping base 101, and the shaping upper die 303 The upper part is provided with a plurality of shaping dies, and the lower shaping die 304 is provided with a plurality of shaping grooves 308 matched with the shaping dies, so that shaped cups can be formed on the sponge sheet.

The shaping base 101 at the rear of the shaping frame 302 is provided with a cutting mechanism 4 , and the cutting mechanism 4 includes cutting adjustment brackets 401 respectively arranged on the left and right sides of the shaping base 101 , and the cutting adjustment brackets 401 are set under the shaping At the rear of the mold 304, a rodless cylinder 402 that can be adjusted up and down is arranged between the cutting and adjusting brackets 401. The two ends of the rodless cylinder 402 are provided with guide rail support frames, and linear guide rails are fixedly installed on the guide rail support frames. , a cloth cutting machine 403 is slidably installed on the linear guide rail, the cloth cutting machine 403 and the load of the rodless cylinder 402 are connected by a connecting lining plate, and a travel limit switch is also provided on the shaping base 101 between the cutting and adjusting brackets 401 404, the stroke limit switch 404 is close to the cutting adjustment bracket 401 on the left side, the rodless cylinder 402 is provided with a cylinder limit sleeve 405, and the cylinder limit sleeve 405 is close to the cutting adjustment bracket 401 on the right side. A drag chain 406 is installed on the load to protect the line. The rodless cylinder 402 is used here to reduce the floor space of other cylinders, and the cutting of the sponge will not cause the hygienic problem of the rodless cylinder 402. There are long positioning holes, both ends of the rodless cylinder 402 move up and down on the positioning long holes, the end of the rodless cylinder 402 extending out of the cutting bracket is provided with an outer adjustment bracket, and the lower end of the cutting bracket is fixed It is installed on the shaping base 101, the upper end of the cutting bracket is provided with an overhanging positioning plate, the positioning plate is provided with a positioning screw 203, the lower end of the positioning screw 203 is fixedly connected with the adjustment outer bracket, and the outer bracket is adjusted by adjusting the positioning screw 203. The position achieves the height of the rodless cylinder 402 .

The collecting mechanism 5 includes a collecting frame 501, the upper part of the collecting frame 501 is provided with a collecting part, and the collecting part includes a slide rail 104 respectively arranged on the upper part of the collecting frame 501, and the slide rail 104 is slidably installed with a collecting and fixing part. Plate 502, the receiving fixing plate 502 is provided with a receiving fixed plate and a receiving driving mounting plate 503 in sequence from front to back, and a receiving cylinder 504 is arranged on the receiving fixed plate, and the receiving cylinder 504 is a three-axis three-rod belt guide Rod cylinder, the upper and front part of the receiving cylinder 504 is provided with a receiving fixed seat 505, the lower part of the fixed seat is symmetrically provided with two pairs of pneumatic hands 506, and the front part of the pneumatic hand 506 is provided with a closing material receiving splint 507, the receiving drive The mounting plate 503 is provided with a receiving motor 508. The receiving motor 508 is a three-phase asynchronous motor. The receiving and driving mounting plate 503 is also provided with a receiving driving spindle 509 that is powered with the receiving motor 508. The receiving and driving mounting plate 503 is provided with a mounting seat 510 for mounting the receiving drive spindle 509, the upper part of the slide rail 104 is provided with a timing belt 511, the two ends of the timing belt 511 are fixed on both ends of the slide rail 104, and the end of the receiving drive mounting plate 503 The part is provided with a long hole for passing through the synchronous belt 511, a deep groove ball bearing is rotatably installed in the long hole, the two ends of the collecting drive spindle 509 are provided with a synchronous belt 511 wheel that cooperates with the synchronous belt 511, and the collecting rack The two ends of the slide rail 104 on the 501 are respectively provided with travel switches 512 for controlling the rotation direction of the receiving motor 508;

The stacker 501 is also provided with stacking components, the stacking components include a collection guide plate arranged on the upper part of the front end of the stacker 501 and a stacking pallet 513 that can move up and down in the height direction of the stacker 501. The stacker 501 is provided with a stacking fixing seat 514 that can move up and down, the stacking support plate 513 is fixedly installed on the stacking fixing seat 514, and one side of the collecting frame 501 is provided with a slide rail 104 corresponding to the stacking fixing seat 514 , between the slide rails 104 is provided with a stacking screw rod, the bottom of the collecting rack 501 is provided with a stacking motor that is powered with the stacking screw rod, the stacking motor is a three-phase asynchronous motor, and is provided with a sliding rail The collecting frame 501 of 104 is provided with a limit switch to limit the up and down movement distance of the stacking support plate 513. The bottom of the collecting frame 501 is provided with a pushing part corresponding to the stacking support plate 513, and the bottom of the collecting frame 501 is also provided with There is a stacking table 515 corresponding to the pushing part, the pushing part includes a pushing cylinder 518, the collecting frame 501 is provided with a pushing cylinder fixing plate 516 for installing the pushing cylinder 518, and the end of the piston rod of the pushing cylinder 518 A pusher plate 517 is provided, and the pusher plate 517 can slide back and forth on the palletizing pallet 513; There is a pushing gap, the lower part of the pushing plate 517 is provided with a pushing block corresponding to the pushing gap, the lower part of the collecting frame 501 is provided with a plurality of one-way wheels 201, and the one-way wheel 201 is provided with a brake pad 202, the said The periphery of the collecting rack 501 is provided with a positioning member, the positioning member includes a positioning seat 204 extending from the collecting rack 501, the positioning seat 204 is threadedly connected with a positioning screw 203, and the lower end of the positioning screw 203 is provided with The positioning pad, when the one-way wheel 201 drives the feeding rack 501 to reach the designated position, and then rotates the positioning screw 203, the positioning screw 203 drives the collecting rack 501 to rise, thereby realizing the fixed position of the collecting rack 501; There is an active feeder on the front.

In the present invention, the feeding mechanism 1 realizes the winding, unwinding and deviation correction of the sponge sheet; the feeding mechanism 2 realizes the conveying and tensioning of the sponge sheet; and the setting mechanism 3 realizes the pressing and shaping of the sponge sheet. , to form breast cups; through the cutting and collecting mechanism 5, the cutting and collection of the breast cups is realized; the overall device structure is compact, and the working rhythm is fast, which realizes the technical effect of integrating the production and manufacture of breast cups, and saves the handling between different processes. time, improve work efficiency, ensure work effect, and save production costs.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. The scope of the invention should be included in the scope of the claims and description of the present invention.

Claims (9)

1. Roll up formula full-automatic mould cup contour line, its characterized in that: comprises a material feeding mechanism (1), and a material feeding mechanism (2), a shaping mechanism (3), a cutting mechanism (4) and a material collecting mechanism (5) which are arranged in sequence;

the discharging mechanism (1) is used for placing a plurality of sponge rolls and ensuring the superposition and discharging of sponge sheets through deviation rectification;

the feeding mechanism (2) is used for receiving and feeding the sponge sheets discharged by the discharging mechanism (1);

the shaping mechanism (3) is used for pressing and shaping the sponge sheet straightened by the straightening mechanism to form a mold cup;

the cutting mechanism (4) is used for cutting off the die cup which is pressed and shaped by the shaping mechanism (3);

and the material collecting mechanism (5) is used for stacking and collecting the cut mold cups.

2. The roll type full automatic mold cup setting line according to claim 1, characterized in that: the discharging mechanism (1) comprises a base (101), a discharging frame (102) is slidably mounted in the horizontal direction of the base (101), and a deviation rectifying component used for rectifying a sponge layer with deviation is arranged between the discharging frame (102) and the base (101).

3. The roll type full automatic mold cup setting line according to claim 2, characterized in that: the rear portion of base (101) is equipped with the vertical pole that sets up along direction of height, and vertical pole sets up along sponge layer direction of advance symmetry, and the top of vertical pole is equipped with material loading roller (103), be equipped with on base (101) along preceding rear direction interval slide rail (104) that set up, the axial direction of slide rail (104) sets up about following.

4. The roll type full automatic mold cup setting line according to claim 3, characterized in that: the blowing frame (102) includes chassis (105), chassis (105) with base (101) sliding connection, the lower part of chassis (105) is equipped with the slider that corresponds slide rail (104), and the upper portion of chassis (105) is equipped with rack (106) that the cross-section is the type of falling T, the top of rack (106) with the fore-and-aft direction of rack (106) all is equipped with physiosis axle (107) that are used for placing the sponge book, and the center line of physiosis axle (107) is regular triangle and sets up.

5. The roll type full automatic mold cup setting line according to claim 4, characterized in that: the deviation rectifying component comprises a deviation rectifying controller arranged on a vertical rod, a deviation rectifying annunciator (109) in signal connection with the deviation rectifying controller is arranged on the vertical rod, a deviation rectifying power component in signal connection with the deviation rectifying controller is arranged on the base (101), an auxiliary rod is arranged on the base (101) on the front side of the vertical rod, the vertical rod is connected with the auxiliary rod through a cross rod, the deviation rectifying controller is arranged on the cross rod and comprises a deviation rectifying support, a control box (108) is arranged on the deviation rectifying support, and a PLC single chip microcomputer is arranged in the control box (108); be equipped with fixed square pipe between the montant, be equipped with adjustable position's support on the fixed square pipe, be equipped with angle adjustment frame on the support, on the angle adjustment frame, the semaphore of rectifying (109) was located the rear portion of material loading roller (103).

6. The rolled full-automatic mold cup setting line according to claim 1, characterized in that: the deviation rectifying power component comprises at least one deviation rectifying electric cylinder (110) arranged on a base (101), the deviation rectifying electric cylinder (110) is in signal connection with a deviation rectifying controller, the deviation rectifying electric cylinder (110) is fixedly arranged on the base (101), a fixing seat used for fixedly mounting a deviation rectifying electric cylinder body (110) is arranged on the base (101), the power output end of the deviation rectifying electric cylinder (110) is fixedly connected with a bottom frame (105) of a material discharging frame (102), an adjusting seat is arranged on the bottom frame (105), and a piston rod of the deviation rectifying electric cylinder (110) is connected with the adjusting seat.

7. The roll type full automatic mold cup setting line according to claim 1, characterized in that: the front part of the feeding frame is provided with a driving feeding part, the driving feeding part comprises a driving material frame (205) fixedly arranged on the feeding frame, the driving material frame (205) is symmetrically arranged along the front and back direction of the feeding frame, a feeding driving roller (207) and a feeding driven roller (208) are arranged between the driving material frames (205), the feeding driving roller (207) is arranged below the feeding driven roller (208), two ends of the feeding driving roller (207) are fixedly arranged on the driving material frame (205), two ends of the feeding driven roller (208) are slidably arranged on the driving material frame (205), the driving material frame (205) is provided with a positioning shaft, the lower end of the positioning shaft is inserted into the end part of the feeding driven roller (208), the positioning shaft is provided with an adjusting section for the feeding driven roller (208) to slide up and down, a spring is sleeved on the adjusting section, and a gap for passing through sponge is formed between the feeding driving roller (207) and the feeding driven roller (208), a feeding motor (209) for providing power for the feeding driving roller (207) is fixedly arranged on the feeding frame;

the middle part of pay-off frame is equipped with a plurality of tensioning rollers (210) of adjustable front and back position, and tensioning roller (210) include the tensioning support of slidable mounting on pay-off frame upper portion, be equipped with the roll body between the tensioning support, the rear portion of pay-off frame is equipped with driven pay-off spare, and driven pay-off spare includes can pay-off frame rear portion from top to bottom slidable mounting's driven material frame.

8. The roll type full automatic mold cup setting line according to claim 1, characterized in that: the shaping mechanism (3) comprises a shaping base (301) arranged at the rear part of the feeding frame, a shaping frame (302) corresponding to the feeding mechanism (2) is arranged at the upper part of the shaping base (301), an upper shaping die (303) and a lower shaping die (304) are arranged in the shaping frame (302), a cutting mechanism (4) is arranged on the shaping base (101) at the rear part of the shaping frame (302), the cutting mechanism (4) comprises cutting adjusting supports (401) respectively arranged at the left side and the right side of the shaping base (101), the cutting adjusting supports (401) are arranged at the rear part of the lower shaping die (304), rodless cylinders (402) capable of being adjusted up and down are arranged between the cutting adjusting supports (401), guide rail support frames are arranged at the two ends of each rodless cylinder (402), linear guide rails are fixedly arranged on the guide rail support frames, and cloth cutters (403) are slidably arranged on the linear guide rails, the cloth cutting machine (403) is connected with the load of the rodless cylinder (402) through a connecting lining plate, a stroke limit switch (404) is further arranged on the shaping base (101) between the cutting adjusting supports (401), the stroke limit switch (404) is close to the cutting adjusting support (401) on the left side, a cylinder limit sleeve (405) is arranged on the rodless cylinder (402), and the cylinder limit sleeve (405) is close to the cutting adjusting support (401) on the right side; the device comprises a rodless cylinder (402), a drag chain (406) used for protecting a line is mounted on a load of the rodless cylinder (402), a positioning strip hole is formed in a cutting support, two ends of the rodless cylinder (402) move up and down on the positioning strip hole, an adjusting outer support is arranged at the end portion of the rodless cylinder (402) extending out of the cutting support, the lower end of the cutting support is fixedly mounted on a shaping base (101), an overhanging positioning plate is arranged at the upper end of the cutting support, a positioning screw rod (203) is arranged on the positioning plate, the lower end of the positioning screw rod (203) is fixedly connected with the adjusting outer support, and the height of the rodless cylinder (402) is achieved by adjusting the position of the adjusting outer support on the positioning screw rod (203).

9. The roll type full automatic mold cup setting line according to claim 1, characterized in that: the collecting mechanism (5) comprises a collecting frame (501), a collecting component is arranged on the upper portion of the collecting frame (501), the collecting component comprises a sliding rail (104) which is respectively arranged on the upper portion of the collecting frame (501), a material taking fixing plate (502) is slidably mounted on the sliding rail (104), the material taking fixing plate (502) is sequentially provided with a material collecting fixing plate and a material collecting driving mounting plate (503) from front to back, a material collecting cylinder (504) is arranged on the material collecting fixing plate, the material collecting cylinder (504) is a three-shaft three-rod cylinder with guide rods, a material collecting fixing seat (505) is arranged on the upper front portion of the material collecting cylinder (504), two pairs of pneumatic hands (506) are symmetrically arranged on the lower portion of the fixing seat, a material collecting clamping plate (507) which can be closed is arranged on the front portion of the pneumatic hands (506), a material collecting motor (508) is arranged on the material collecting driving mounting plate (503), and a material collecting driving main shaft (509) which is in power connection with the material collecting motor (508) is further arranged on the material collecting driving mounting plate (503), the receiving driving mounting plate (503) is provided with a mounting seat (510) for mounting a receiving driving main shaft (509), the upper part of the sliding rail (104) is provided with a synchronous belt (511), two ends of the synchronous belt (511) are fixed at two ends of the sliding rail (104), the end part of the receiving driving mounting plate (503) is provided with a long hole for penetrating through the synchronous belt (511), a deep groove ball bearing is rotatably mounted in the long hole, two ends of the receiving driving main shaft (509) are provided with synchronous belt (511) wheels matched with the synchronous belt (511), and two ends of the sliding rail (104) on the collecting rack (501) are respectively provided with a travel switch (512) for controlling the rotation direction of the receiving motor (508); the stacking device is characterized in that the material collecting frame (501) is further provided with a stacking component, the stacking component comprises a material collecting guide plate arranged on the upper portion of the front end of the material collecting frame (501) and a stacking support plate (513) capable of moving up and down in the height direction of the material collecting frame (501), a stacking fixing seat (514) capable of moving up and down is arranged on the material collecting frame (501), the stacking support plate (513) is fixedly installed on the stacking fixing seat (514), one side of the material collecting frame (501) is provided with a sliding rail (104) corresponding to the stacking fixing seat (514), a stacking lead screw is arranged between the sliding rails (104), a stacking motor dynamically connected with the stacking lead screw is arranged at the bottom of the material collecting frame (501), the stacking motor is a three-phase asynchronous motor, and a limit switch for limiting the up-down movement distance of the stacking support plate (513) is arranged on the material collecting frame (501) provided with the sliding rails (104); the stacking device is characterized in that a material pushing component corresponding to the stacking support plate (513) is arranged at the bottom of the material collecting frame (501), a stacking table (515) corresponding to the material pushing component is further arranged at the bottom of the material collecting frame (501), the material pushing component comprises a material pushing cylinder (518), a material pushing cylinder fixing plate (516) used for installing the material pushing cylinder (518) is arranged on the material collecting frame (501), a material pushing plate (517) is arranged at the end part of a piston rod of the material pushing cylinder (518), and the material pushing plate (517) can slide back and forth on the stacking support plate (513).

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