CN219515252U

CN219515252U - Self-cooked vermicelli machine

Info

Publication number: CN219515252U
Application number: CN202320545047.0U
Authority: CN
Inventors: 赵永林; 孙林海; 夏光中; 蔡忠奖
Original assignee: Lishui Daosheng Machinery Equipment Co ltd
Current assignee: Lishui Daosheng Machinery Equipment Co ltd
Priority date: 2023-03-16
Filing date: 2023-03-16
Publication date: 2023-08-15
Anticipated expiration: 2033-03-16

Abstract

A self-cooked vermicelli machine sequentially comprises a powder storage hopper, a feeding mechanism, a heating mechanism, a discharging mechanism and an extrusion die according to the material passing sequence, wherein one end of the feeding mechanism is arranged at the lower end of the powder storage hopper, the other end of the feeding mechanism is connected with one end of the heating mechanism, a plurality of groups of feeding mechanisms are correspondingly arranged with the heating mechanism, the feeding mechanisms and the heating mechanism are vertically arranged and are located at the same horizontal height, the feeding mechanisms and the heating mechanisms are longitudinally distributed, the other end of the heating mechanism is connected with one end of the discharging mechanism, the heating mechanism is arranged in parallel with the discharging mechanism, and the extrusion die is arranged at the other end of the discharging mechanism. The beneficial effects of the utility model are as follows: the internal structure of the machine is more compact, the space utilization rate of the field is improved, and the vermicelli machine can be suitable for narrower use fields; and the material conveying and heating efficiency is improved, and the production efficiency is further improved.

Description

Self-cooked vermicelli machine

Technical Field

The utility model relates to a food processing machine, in particular to a self-cooked vermicelli machine.

Background

The vermicelli machine is a strip-shaped starch product which is manufactured by taking starch as a main raw material through a series of processing, and integrates a motor, a charging barrel, a feeder, a heater and an extruder, so that the vermicelli machine has the advantages of multiple purposes and wide applicability.

For example, chinese patent specification CN202774017U discloses a sweet potato vermicelli machine, relates to sweet potato vermicelli production tool technical field, including the support, establish defeated feed cylinder and electromagnetic delivery pipe on the support, fix the feeder hopper on defeated feed cylinder anterior segment upper portion, establish the water tank in defeated feed cylinder back end outside, the front end of defeated feed cylinder be equipped with the belt pulley, be equipped with the defeated material auger that links to each other with the belt pulley in the defeated feed cylinder, the belt pulley passes through the belt and is connected with the motor that establishes on the support, the rear end of defeated feed cylinder is equipped with extrusion die, still is equipped with the fan on the support, the wind gap of fan faces the below of extrusion die.

When the sweet potato vermicelli machine is used, the produced vermicelli is required to be filled into the feed hopper, the vermicelli is input into the material conveying cylinder under the action of gravity and is continuously conveyed towards the direction of the extrusion die by the material conveying auger, the electromagnetic conveying pipe continuously heats the vermicelli in the material conveying cylinder until the vermicelli is ripe, then the ripe vermicelli is continuously conveyed towards the direction of the extrusion die and passes through the water tank, so that the vermicelli is cooled to a certain extent, finally the vermicelli is extruded from the extrusion die, and is further cooled under the action of the air blower, and the vermicelli is formed. According to the technical scheme, a part of manual operation can be omitted, and the vermicelli manufacturing efficiency is improved.

However, the whole machine in the technical scheme needs to be horizontally arranged, so that the utilization rate of the site space in the processing workshop is reduced, the purchase of the machine for improving the production efficiency is limited by the size of the site, and the single conveying pipe for ensuring the maturity of the finished product is required to be controlled to run at a low speed, so that the production efficiency cannot be improved.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides a vermicelli machine which can improve the space utilization rate of the machine and the production efficiency.

In order to achieve the above purpose, the technical scheme of the utility model is as follows: the utility model provides a from ripe formula bean vermicelli machine, has set gradually powder storage hopper, feeding mechanism, heating mechanism, discharge mechanism and extrusion die according to the material through the order, feeding mechanism's one end sets up the lower extreme that stores powder hopper, and the other end links to each other with heating mechanism's one end, feeding mechanism corresponds with heating mechanism and is equipped with the multiunit, and the multiunit feeding mechanism is perpendicular setting with heating mechanism to be in same horizontal height, a plurality of feeding mechanism and a plurality of heating mechanism all set up along longitudinal distribution, heating mechanism's the other end links to each other with discharge mechanism's one end, heating mechanism is parallel arrangement with discharge mechanism's the other end is provided with extrusion die.

The powder storage hopper is vertically arranged with the feeding mechanism, the discharging mechanism is parallel to the heating mechanism and is vertically arranged with the feeding mechanism, so that the internal structure of the machine is more compact, the space utilization rate of the field is improved, and the vermicelli machine can be suitable for narrower use fields; and the conveying and heating efficiency of the materials are improved by the feeding mechanism and the heating mechanism which are arranged in pairs, so that the production efficiency is improved.

Further, the powder storage hopper further comprises a stirring mechanism, wherein the stirring mechanism comprises a stirring paddle arranged in the powder storage hopper.

The powder slurry which is manually manufactured is put into the hopper in the prior art, the process is time-saving and labor-saving, the manufacturing time can be saved due to the arrangement of the stirring mechanism, and the investment of labor cost is reduced.

Further, the stirring paddle and the feeding mechanism are switched by the clutch handle by the same driving source.

The clutch handle enables the stirring paddle and the feeding mechanism to use the same driving source, so that the space utilization rate of the vermicelli machine is further improved, and the manufacturing cost is reduced.

Further, a discharge hole communicated with the feeding mechanism is formed in the lower portion of the powder storage hopper, a storage pocket is formed in the lower portion of the discharge hole, and at least one part of the feeding mechanism is provided with a first screw propulsion shaft arranged in the storage pocket.

The storage pocket can be used for temporarily storing materials before the feeding mechanism works, and the material outlet also distributes the materials to each feeding mechanism.

Further, the first screw propulsion shaft comprises a spiral propulsion section and a straight rod section, the first screw propulsion shaft arranged at the lowest part is only provided with the spiral propulsion section, and the part of the rest first screw propulsion shafts in the storage pocket is also provided with the straight rod section.

In order to improve the conveying efficiency of each feeding mechanism, except that the first screw propulsion shaft arranged at the lowest part of the storage pocket is only provided with a spiral propulsion section, the parts of the rest first screw propulsion shafts existing in the storage pocket are all provided with straight rod sections, each straight rod section is convenient for the downward falling of materials, when the materials are stacked in the storage pocket, the materials can be conveyed through the spiral propulsion sections of the feeding mechanisms at the same time, the length of each section of spiral recommendation section except the lowest part is shortened, and the manufacturing cost of the vermicelli machine is reduced.

Further, the heating mechanism is connected with the discharging mechanism through a conveying pipe, a regulating valve for regulating the flow in the pipeline is arranged on the conveying pipe, the heating mechanism is provided with a second screw propulsion shaft, and the second screw propulsion shaft enables a high-pressure area to be formed at one end, connected with the conveying pipe, of the heating mechanism.

Different from the traditional vermicelli machine water bath heating mode, the change material through mechanical structure changes the material through the mode that self pressure increases and becomes ripe material, need not set up water bath heater on the vermicelli machine, further reduces vermicelli machine's manufacturing cost. The pipeline area of the heating mechanism for the material to pass through is larger than that of the conveying pipe at the joint of the heating mechanism and the conveying pipe, so that the material is extruded and heated to be cooked in the process of conveying the material to the discharging mechanism; and the regulating valve arranged on the conveying pipe can regulate the flow in the conveying pipe, so as to control the pressure of the materials.

Further, the extrusion die comprises a plurality of extrusion holes, a space for a cooling medium to pass through is reserved between every two adjacent extrusion holes, a through hole for the cooling medium to pass in and out is formed in the extrusion die, and the extrusion die is detachably connected to the discharging mechanism.

Conveying the material to an extrusion die through a discharging mechanism, and extruding and forming through an extrusion hole; the extrusion die is detachably connected to the discharging mechanism, and the thickness of the formed product can be adjusted by changing different extrusion dies after the extrusion die is detached, so that products with different thicknesses such as vermicelli, vermicelli or rice flour can be manufactured, and the application range of the vermicelli machine is widened. The circular cooler is connected to the through hole to cool the product, raise the hardness of the product and maintain the product in stable shape.

Further, the discharging mechanism comprises a discharging cylinder, a cooling cover is sleeved outside the discharging cylinder, and a space for cooling medium is arranged in the cooling cover.

The cooling cover can be externally connected with a liquid or gas circulation cooler, and the cooling cover is matched with the cooling at the extrusion die to realize double cooling, so that the hardness of the finished product after the die is ejected is further improved.

Further, the powder storage hopper further comprises a guide wall which is arranged above the feeding hole and used for guiding materials to the discharging hole, and the guide wall is arc-shaped.

The arrangement of the guide wall is convenient for materials to enter the discharge port, so that the cleaning maintenance frequency of the powder storage hopper is reduced.

Drawings

FIG. 1 is an isometric view of an embodiment of the present utility model;

FIG. 2 is a front view of an embodiment of the present utility model;

FIG. 3 is a schematic illustration of a propulsion structure according to an embodiment of the present utility model;

FIG. 4 is an enlarged view of a portion of the interior of a pocket according to an embodiment of the utility model

FIG. 5 is a top view of a powder hopper according to an embodiment of the present utility model;

FIG. 6 is an isometric view of an extrusion die according to an embodiment of the present utility model;

FIG. 7 is a cross-sectional view of an extrusion die according to an embodiment of the present utility model.

Detailed Description

The embodiment of the utility model discloses a self-cooked vermicelli machine, which is shown in figures 1-7: including setting up in the frame and according to the material through the order for depositing powder hopper 1, feeding mechanism 3, heating mechanism 4, discharge mechanism 5, cooling jacket 6 and extrusion die 7, communicate each other between the above-mentioned mechanisms, and be provided with two driving motor, first driving motor (not shown in the figure) provides driving force for feeding mechanism 3, second driving motor (not shown in the figure) provides driving force for heating mechanism 4 and discharge mechanism 5, feeding mechanism 3, heating mechanism 4 and discharge mechanism 5 are provided with first screw propulsion axle 31 respectively, second screw propulsion axle 41 and third screw propulsion axle 51 respectively, above-mentioned three propulsion axle autogenous rotation is used for carrying the material to the front end that links to each other respectively and the cover is equipped with the feed cylinder (not shown in the figure), heating cylinder (not shown in the figure) and discharge cylinder (not shown in the figure) that are used for forming sealed space respectively, feeding mechanism 3 and heating mechanism 4 are the perpendicular setting in the position, set up in pairs in order to improve the conveying of material, heating efficiency in number, and then improve production efficiency. The front end of the heating mechanism 4 is connected with the rear end of the discharging mechanism 5 through a conveying pipe 9, and a regulating valve 91 for regulating the flow in the pipe is arranged on the conveying pipe 9. The front end of the discharging mechanism 5 is sequentially provided with a cooling cover 6 and an extrusion die 7, the cooling cover 6 is a closed hollow cover body sleeved outside a discharging cylinder (not shown in the figure), the cooling cover 6 is provided with a connecting hole (not shown in the figure) for circulating cooling water to pass through, and a circulating water cooler can be externally connected to enable materials to be cooled to a certain extent at the front end of the discharging mechanism 5; the extrusion die 7 fixed at the front end of the discharging mechanism 5 through threaded connection is internally provided with a plurality of extrusion holes 71 for extruding and forming materials, and is provided with a handle 72 which is convenient for a user to detach.

For convenience of use, in this embodiment, the stirring mechanism 12 driven by the first driving motor (not shown in the figure) is disposed in the powder storage hopper 1, the stirring mechanism 12 is composed of a plurality of stirring paddles 121 driven coaxially, and the circular guiding wall 11 leading to the discharge port 13 is disposed in the powder storage hopper 1, and the guiding wall 11 and the stirring mechanism 12 prevent the material from remaining in the powder storage hopper 1, so that the number of cleaning maintenance is reduced. The sidewall of the powder storage hopper 1 is fixed with a clutch handle 2 for switching the driving force of a first driving motor (not shown in the figure), so the scheme is the prior art, not described too much, and is only used as an example for reference, for example, the tail end of the clutch handle 2 is connected with a movable gear, the movable gear has two movement positions, the tail end of the feeding mechanism 3 and the stirring mechanism 12 is provided with a driven gear which can be meshed with the movable gear, and when the clutch handle 2 rotates the movable gear to the first movement position, the driving gear of the first driving motor (not shown in the figure) is meshed with the driven gear of the stirring mechanism 12 through the movable gear, so that the two are in transmission connection; when the clutch handle 2 rotates the movable gear to the second movement position, the driving gear of the first driving motor (not shown in the figure) is meshed with the driven gear of the feeding mechanism 3 through the movable gear, so that the two gears are in transmission connection, and the action of switching driving force is achieved.

For reducing vermicelli machine manufacturing cost and improving conveying efficiency, the below of storage hopper 1 is provided with the cover and establishes the storage pocket 8 outside first screw propulsion axle 31, and the part that first screw propulsion axle 31 set up in storage pocket 8 includes straight-bar section 33 and screw propulsion section 32, except that the part that sets up in the horizontal position below first screw propulsion axle 31 in storage pocket 8 only is provided with screw propulsion section 32, and other parts that set up first screw propulsion axle 31 in the top exist in storage pocket 8 all are provided with the straight-bar section 33 that is used for making things convenient for the material whereabouts.

In order to improve the hardness of the finished product, a through hole 73 communicated with the inside of the extrusion die 7 is arranged in the extrusion die 7, a space 74 for a cooling medium to pass through is arranged between the adjacent extrusion holes 71, and a cooler is externally connected with the extrusion die 7 to further cool the material at the extrusion holes 71, so that the hardness of the finished product after being ejected from the die is improved.

When the embodiment is used, materials are placed in the powder storage hopper 1 and uniformly stirred by the stirring mechanism 12, the materials are guided to the discharge hole 13 by the guiding wall 11 after being stirred, when the feeding mechanism 3 is not started, the materials are temporarily stored in the material storage pockets 8, and the materials can be distributed into each feeding mechanism 3 due to the fact that the straight rod section 33 can enable the materials to fall down directly, then the clutch handle 2 is operated to switch the driving force of the first driving motor (not shown in the figure), the driving force of the first driving motor (not shown in the figure) is switched from the stirring mechanism 12 to the first screw pushing shaft 31 of the feeding mechanism 3, and the feeding mechanism 3 is started to convey the materials into the heating mechanism 4. At the junction of the heating cylinder (not shown) and the conveying pipe 9, the pipeline area inside the heating cylinder (not shown) is larger than the pipeline area at the conveying pipe 9, so that the material is pressed until the material is ripe in the process of conveying to the discharging mechanism 5; and the regulating valve 91 arranged on the conveying pipe 9 can regulate the flow in the conveying pipe 9, thereby achieving the purpose of controlling the degree of maturity of materials. The material is cooled by the cooling water in the cooling cover 6 in the process of conveying the material to the extruding die 7 by the discharging mechanism 5, and then is secondarily cooled by the cold air in the space 74 near the extruding hole 71, so that the hardness of the finished product after being extruded can be improved, and the finished product is convenient for later packaging.

When different products such as vermicelli, bean noodles or rice flour are required to be manufactured, the extrusion die 7 is only required to be detached from the discharging mechanism 5 through the handle 72, and the extrusion die with extrusion holes in different shapes is replaced, so that the process is repeated, and the applicability of the embodiment is expanded.

The above embodiment is only one of the preferred embodiments of the present utility model, and common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present utility model are included in the scope of the present utility model.

Claims

1. A self-cooked vermicelli machine is provided with a powder storage hopper, a feeding mechanism, a heating mechanism, a discharging mechanism and an extrusion die in sequence according to the material passing sequence, and is characterized in that: one end of the feeding mechanism is arranged at the lower end of the powder storage hopper, the other end of the feeding mechanism is connected with one end of the heating mechanism, a plurality of groups of feeding mechanisms are correspondingly arranged with the heating mechanism, the feeding mechanisms and the heating mechanism are vertically arranged and are located at the same horizontal height, the feeding mechanisms and the heating mechanisms are all arranged in a longitudinal distribution mode, the other end of the heating mechanism is connected with one end of the discharging mechanism, the heating mechanism and the discharging mechanism are arranged in parallel, and the other end of the discharging mechanism is provided with an extrusion die.

2. The self-cooked vermicelli machine according to claim 1, wherein: the stirring mechanism comprises a stirring paddle arranged in the powder storage hopper.

3. The self-cooked vermicelli machine according to claim 2, wherein: the stirring paddle and the feeding mechanism share a driving source and are switched through the clutch handle.

4. The self-cooked vermicelli machine according to claim 1, wherein: the powder storage hopper is characterized in that a discharge hole communicated with the feeding mechanism is formed in the lower portion of the powder storage hopper, a storage pocket is formed in the lower portion of the discharge hole, and at least one part of the feeding mechanism is provided with a first screw propulsion shaft arranged in the storage pocket.

5. The self-cooked vermicelli machine as set forth in claim 4, wherein: the first screw propulsion shaft comprises a spiral propulsion section and a straight rod section, the first screw propulsion shaft arranged at the lowest part is only provided with the spiral propulsion section, and the other parts of the first screw propulsion shaft in the storage pocket are also provided with the straight rod section.

6. The self-cooked vermicelli machine according to claim 1, wherein: the heating mechanism is connected with the discharging mechanism through a conveying pipe, a regulating valve for regulating the flow in the pipeline is arranged on the conveying pipe, the heating mechanism is provided with a second screw propulsion shaft, and the second screw propulsion shaft enables a high-pressure area to be formed at one end, connected with the conveying pipe, of the heating mechanism.

7. The self-cooked vermicelli machine according to claim 1, wherein: the extrusion die comprises a plurality of extrusion holes, a space for a cooling medium to pass through is reserved between every two adjacent extrusion holes, a through hole for the cooling medium to pass in and out is formed in the extrusion die, and the extrusion die is detachably connected to the discharging mechanism.

8. The self-cooked vermicelli machine according to claim 1, wherein: the discharging mechanism comprises a discharging cylinder, a cooling cover is sleeved outside the discharging cylinder, and a space for cooling medium is arranged in the cooling cover.

9. The self-cooked vermicelli machine according to claim 1 or 4, wherein: the powder storage hopper further comprises a guide wall which is arranged above the feeding hole and used for guiding materials to the discharging hole, and the guide wall is arc-shaped.