CN219507846U - Fertilizer fermentation cylinder - Google Patents

Abstract

The utility model relates to the technical field of organic fertilizer fermentation, in particular to an organic fertilizer fermentation tank. The technical proposal comprises: the automatic aerator comprises a speed reducing motor and an aerator, wherein an output shaft of the speed reducing motor penetrates through the surface of a first mounting plate and is connected with a rotating shaft through a coupler, an aeration end on the bottom of the aerator penetrates through the surface of a second mounting plate and is connected with an aeration pipe through a pipe joint, the aeration pipe is arranged on one side of the top of a tank body, and the other end of the rotating shaft sequentially penetrates through a sealing bearing on the central position of the top of the tank body, a sealing bearing on the central position of the top of a hollow rectangular plate and a sealing bearing on the central position of the bottom of the hollow rectangular plate. The utility model can not only effectively lead the organic materials and the fermentation bacteria liquid to be evenly mixed, but also can automatically exhaust, thereby avoiding the explosion of the tank body caused by excessive gas generated in the fermentation process of the organic materials, improving the safety and having strong practicability.

Description

Fertilizer fermentation cylinder

Technical Field

The utility model relates to the technical field of organic fertilizer fermentation, in particular to an organic fertilizer fermentation tank.

Background

The organic fertilizer is mainly derived from plants and/or animals, is applied to soil to provide plant nutrition as a carbon-containing material with main functions, is processed from biological substances, animal and plant wastes and plant residues, eliminates toxic and harmful substances therein, is rich in a large amount of beneficial substances, and comprises the following components: the organic fertilizer not only can provide comprehensive nutrition for crops, but also has long fertilizer efficiency, can increase and update soil organic matters, promote microorganism reproduction and improve physicochemical property and biological activity of soil, is a main nutrient for green food production, and needs a fermentation tank when the organic fertilizer is fermented.

In the prior art, the following problems exist:

when the fermentation tank ferments organic materials, the organic materials and the fermentation bacteria liquid are required to be mixed, and the organic materials are required to be turned over at intervals, but the current fermentation tank has poor mixing effect on the organic materials and the fermentation bacteria liquid, so that the fermentation bacteria liquid can not flow into the bottom of the tank body, the organic materials on the top end of the inner part of the tank body can not be fermented effectively, certain gas can be generated in the fermentation process of the organic materials, and the tank body can be exploded easily if too much gas in the inner part of the tank body is discharged untimely, so that the safety is low, but at present, the organic fertilizer fermentation tank is provided for solving the existing problems.

Disclosure of Invention

The utility model aims to provide an organic fertilizer fermentation tank for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an organic fertilizer fermentation cylinder, includes gear motor and oxygen-increasing machine, gear motor's output shaft runs through the surface of first mounting panel and passes through the shaft coupling and be connected with the pivot, oxygenation end on the oxygen-increasing machine bottom runs through the surface of second mounting panel and is connected with the breather pipe through the pipe class joint, and the breather pipe sets up in one side at jar body top, sealed bearing and the sealed bearing on the bottom central point of cavity rectangular plate top central point on the position are run through in proper order to the other end of pivot, and the cavity rectangular plate is located jar top inside, the upper surface both sides of cavity rectangular plate all are connected with jar internal portion top through the connecting rod, the both sides on jar internal portion top are provided with atmospheric pressure detection sensor and oxygen concentration detection sensor respectively, be provided with first connecting pipe on the outer wall of cavity rectangular plate one side, the other end of first connecting pipe runs through one side outer wall of jar body and extends to outside and be connected with zymotic bacteria liquid conveyer pipe through the pipe class joint, the bottom of cavity rectangular plate is provided with the second, the other end of second connecting pipe passes through the sealed bearing on the central point of jar top and the bottom central point, the cavity rectangular plate is located jar top inside top, the upper surface both sides all are provided with the inside the jar through connecting rod and the connecting pipe, the air inlet pipe top is provided with the air inlet pipe on the side of the inside side of the jar.

Through the matching arrangement of a series of structures such as a gear motor, a rotating shaft, a helical blade, a hollow rectangular plate, a rotary nozzle, a fermentation broth conveying pipe and the like, when a worker needs to mix organic materials with the fermentation broth, the worker starts the gear motor and opens an electromagnetic valve on the first connecting pipe, the fermentation broth conveying pipe conveys the fermentation broth into the hollow rectangular plate and ejects the fermentation broth from the rotary nozzle, the gear motor drives a stirring rod and the helical blade on the outer wall of the rotating shaft to rotate, the stirring rod rotates to mix the organic materials with the fermentation broth, the helical blade rotates to enable the organic materials at the bottom end inside the tank to be upwards conveyed, so that the organic materials inside the tank are in a state of up-down flowing, the utility model can effectively enable the organic materials and the fermentation broth to be evenly mixed, and the situation that the organic materials at the bottom end inside the tank are not effectively mixed with the fermentation broth is avoided, thereby improving the effect of organic material fermentation, through the cooperation setting of a series of structures such as air pressure detection sensor, blast pipe, plate-type active carbon filter screen, air pressure detection sensor detects jar internal air pressure in real time, when air pressure data value that air pressure detection sensor detected is greater than the air pressure data value range of predetermineeing, the solenoid valve on the PLC controller control blast pipe is opened and is discharged, jar internal gas flows into the box, plate-type active carbon filter screen adsorbs the peculiar smell in the gas, the circumstances that pollutes the surrounding environment of the position of the utility model between the internal gas of jar and discharge to outside has avoided the internal gas of jar to take place, and also avoided the circumstances that the produced gas too much and cause jar body to take place the explosion in the in-process of organic material fermentation takes place, security is improved, through the oxygen-increasing machine, the cooperation of a series of structures such as oxygen concentration detection sensor sets up, but oxygen concentration detection sensor real-time detection jar internal oxygen's concentration, and when oxygen concentration detection sensor detected oxygen concentration data value was less than the oxygen concentration data value range of predetermineeing, the solenoid valve on the PLC controller control breather pipe was opened, starts the oxygen-increasing machine, and the oxygen-increasing machine carries out oxygenation operation to jar internal portion, has avoided jar internal portion oxygen too low and has caused the condition emergence of organic material fermentation effect variation, has further improved the effect of organic material fermentation.

Preferably, the gear motor is mounted on the upper surface of the first mounting plate, the first mounting plate is connected with the top of the tank body through the first supporting rod, the aerator is mounted on the upper surface of the second mounting plate, and the second mounting plate is connected with the top of the tank body through the second supporting rod.

Preferably, stirring rod and helical blade are installed on the outer wall of pivot, and the stirring rod is located helical blade's top, and stirring rod and helical blade all are located the inside of jar body.

Preferably, a sealing ring is arranged at the joint between the first connecting pipe and the tank body.

Preferably, both ends of the plate-type active carbon filter screen are all installed in the U-shaped groove on the U-shaped clamping plate, and the outer walls of both ends of the plate-type active carbon filter screen are connected with the groove walls of the U-shaped groove on the U-shaped clamping plate in a clearance mode, and the U-shaped clamping plate is installed at the top end and the bottom end of the inside of the box body.

Preferably, the box is installed on the upper surface of the supporting plate, the supporting plate is installed above the outer wall of the other side of the tank body, a sealing door is arranged on the front end face of the box, a safety lock is arranged on the sealing door, and an air outlet slot hole is formed in the outer wall of the other side of the box.

Preferably, the top opposite side of the jar body is provided with the inlet pipe, the bottom central point of the jar body puts and is provided with the discharging pipe, all be provided with the solenoid valve on inlet pipe, discharging pipe, breather pipe, blast pipe and the first connecting pipe, the support column is all installed to four corners in the bottom of the jar body, the water conservancy diversion piece is installed to the inside bottom of the jar.

Preferably, the front end face of the tank body is provided with a PLC controller, the output ends of the air pressure detection sensor and the oxygen concentration detection sensor are electrically connected with the input end of the PLC controller, and the output end of the PLC controller is electrically connected with the input ends of the speed reducing motor, the aerator and the electromagnetic valve respectively.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, through the matching arrangement of a series of structures such as the gear motor, the rotating shaft, the helical blade, the hollow rectangular plate, the rotary nozzle, the fermentation broth conveying pipe and the like, when a worker needs to mix the organic materials with the fermentation broth, the worker starts the gear motor and opens the electromagnetic valve on the first connecting pipe, the fermentation broth conveying pipe conveys the fermentation broth into the hollow rectangular plate and ejects the fermentation broth from the rotary nozzle, the gear motor drives the stirring rod and the helical blade on the outer wall of the rotating shaft to rotate, the stirring rod rotates to mix the organic materials with the fermentation broth, and the helical blade rotates to enable the organic materials at the bottom end inside the tank to be upwards conveyed, so that the organic materials inside the tank are in a state of up-down flowing, and therefore, the utility model can effectively enable the organic materials and the fermentation broth to be uniformly mixed, and the condition that the organic materials at the bottom end inside the tank are not effectively mixed with the fermentation broth is avoided, and the fermentation effect of the organic materials is improved.

According to the utility model, through the cooperation of a series of structures such as the air pressure detection sensor, the exhaust pipe and the plate-type active carbon filter screen, the air pressure detection sensor detects the air pressure in the tank body in real time, when the air pressure data value detected by the air pressure detection sensor is larger than the preset air pressure data value range, the PLC controller controls the electromagnetic valve on the exhaust pipe to be opened for exhausting, the air in the tank body flows into the tank body, the plate-type active carbon filter screen adsorbs and purifies the peculiar smell in the air, the situation that the air in the tank body is discharged to the outside to pollute the surrounding environment of the position of the utility model is avoided, the situation that the tank body is exploded due to excessive air generated in the organic material fermentation process is avoided, and the safety is improved.

According to the utility model, through the cooperation of a series of structures such as the aerator and the oxygen concentration detection sensor, the oxygen concentration detection sensor can detect the concentration of oxygen in the tank body in real time, when the oxygen concentration data value detected by the oxygen concentration detection sensor is lower than the preset oxygen concentration data value range, the PLC controller controls the electromagnetic valve on the vent pipe to be opened, the aerator is started, and the aerator performs aeration operation on the tank body, so that the condition that the fermentation effect of organic materials is poor due to the fact that the oxygen in the tank body is too low is avoided, the fermentation effect of the organic materials is further improved, and the practicability is strong.

Drawings

FIG. 1 is a schematic diagram of a first embodiment of the present utility model;

FIG. 2 is a schematic diagram of a second embodiment of the present utility model;

FIG. 3 is a schematic view of the internal structure of the present utility model;

fig. 4 is a schematic structural diagram of the U-shaped clamping plate of the present utility model.

In the figure: 1. an air inlet pipe; 2. a tube-like joint; 3. a feed pipe; 4. a speed reducing motor; 5. a first mounting plate; 6. an aerator; 7. a second mounting plate; 8. a second support bar; 9. a seal ring; 10. a fermentation broth conveying pipe; 11. a case; 12. sealing the door; 13. a safety lock; 14. a support plate; 15. an electromagnetic valve; 16. a first support bar; 17. a PLC controller; 18. a tank body; 19. a support column; 20. an air outlet slot; 21. an air pressure detecting sensor; 22. a coupling; 23. a vent pipe; 24. a connecting rod; 25. an oxygen concentration detection sensor; 26. a first connection pipe; 27. a second connection pipe; 28. rotating the spray head; 29. a stirring rod; 30. a rotating shaft; 31. a helical blade; 32. a discharge pipe; 33. a flow guiding block; 34. a hollow rectangular plate; 35. a plate-type active carbon filter screen; 36. a U-shaped clamping plate; 37. and an exhaust pipe.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Examples

As shown in fig. 1-4, the organic fertilizer fermentation tank provided by the utility model comprises a speed reducing motor 4 and an aerator 6, wherein an output shaft of the speed reducing motor 4 penetrates through the surface of a first mounting plate 5 and is connected with a rotating shaft 30 through a coupler 22, an aeration end on the bottom of the aerator 6 penetrates through the surface of a second mounting plate 7 and is connected with an aeration pipe 23 through a pipe joint 2, the aeration pipe 23 is arranged on one side of the top of a tank 18, the other end of the rotating shaft 30 sequentially penetrates through a sealing bearing on the central position of the top of the tank 18 and a sealing bearing on the central position of the bottom of a hollow rectangular plate 34, the hollow rectangular plate 34 is positioned above the inside of the tank 18, two sides of the upper surface of the hollow rectangular plate 34 are connected with the inner top of the tank 18 through a connecting rod 24, two sides of the inner top of the tank 18 are respectively provided with an air pressure detection sensor 21 and an oxygen concentration detection sensor 25, the outer wall of one side of the hollow rectangular plate 34 is provided with a first connecting pipe 26, the other side of the first connecting pipe 26 penetrates through one side outer wall of the tank 18 to the outside and is connected with a fermentation bacteria liquid conveying pipe 10 through the pipe joint 2, the other side of the hollow rectangular plate 34 is provided with an air inlet pipe 2, the other side of the air inlet pipe 2 is connected with the inner side of the tank 2 is provided with an air inlet pipe 2, and the other side of the air inlet pipe 2 is provided with an active filter box is connected with an air inlet pipe 2.

The working principle of the organic fertilizer fermentation tank based on the first embodiment is as follows: when in use, when an external power supply is connected, a worker needs to enable organic materials and zymotic fluid to be mixed, the worker starts the gear motor 4 and opens the electromagnetic valve 15 on the first connecting pipe 26, the zymotic fluid conveying pipe 10 conveys the zymotic fluid into the hollow rectangular plate 34 and is sprayed out from the rotary spray head 28, the gear motor 4 drives the stirring rod 29 and the helical blade 31 on the outer wall of the rotary shaft 30 to rotate, the stirring rod 29 rotates to enable the organic materials and the zymotic fluid to be mixed, the helical blade 31 rotates to enable the organic materials at the bottom end inside the tank 18 to be conveyed upwards, the organic materials inside the tank 18 are in an up-down flowing state, so that the utility model can effectively enable the organic materials and the zymotic fluid to be evenly mixed, the condition that the organic materials at the bottom end inside the tank 18 are not effectively mixed with the zymotic fluid is avoided, thereby improving the effect of organic material fermentation, the air pressure detection sensor 21 detects the air pressure in the tank 18 in real time, when the air pressure data value detected by the air pressure detection sensor 21 is larger than the preset air pressure data value range, the PLC controller 17 controls the electromagnetic valve 15 on the exhaust pipe 37 to be opened for exhausting, the air in the tank 18 flows into the tank 11, the plate-type active carbon filter screen 35 adsorbs and purifies the peculiar smell in the air, the situation that the air in the tank 18 is discharged to the outside to pollute the surrounding environment of the position of the utility model is avoided, the situation that the tank 18 is exploded due to excessive air generated in the process of organic material fermentation is also avoided, the safety is improved, the oxygen concentration detection sensor 25 can detect the concentration of the oxygen in the tank 18 in real time, when the oxygen concentration data value detected by the oxygen concentration detection sensor 25 is lower than the preset oxygen concentration data value range, the PLC controller 17 controls the electromagnetic valve 15 on the ventilating pipe 23 to be opened, the aerator 6 is started, the aerator 6 carries out oxygenation operation on the inside of the tank 18, the condition that the organic material fermentation effect is poor due to too low oxygen in the tank 18 is avoided, and the organic material fermentation effect is further improved.

Examples

As shown in fig. 1-4, the organic fertilizer fermentation tank provided by the present utility model, compared with the first embodiment, further includes: the gear motor 4 is arranged on the upper surface of the first mounting plate 5, the first mounting plate 5 is connected with the top of the tank 18 through a first supporting rod 16, the aerator 6 is arranged on the upper surface of the second mounting plate 7, the second mounting plate 7 is connected with the top of the tank 18 through a second supporting rod 8, a stirring rod 29 and a helical blade 31 are arranged on the outer wall of a rotating shaft 30, the stirring rod 29 is positioned above the helical blade 31, the stirring rod 29 and the helical blade 31 are positioned in the tank 18, a sealing ring 9 is arranged at the joint between the first connecting pipe 26 and the tank 18, two ends of a plate-type active carbon filter screen 35 are arranged in U-shaped grooves on a U-shaped clamping plate 36, the outer walls of two ends of the plate-type active carbon filter screen 35 are in clearance connection with the groove walls of the U-shaped grooves on the U-shaped clamping plate 36, the U-shaped clamping plate 36 is arranged at the top end and the bottom end of the inside the tank 11, the box 11 is installed on the upper surface of backup pad 14, the top on the outer wall of jar body 18 opposite side is installed to backup pad 14, the preceding terminal surface of box 11 is provided with sealing door 12, be provided with safety lock 13 on sealing door 12, air-out slotted hole 20 has been seted up on the outer wall of the opposite side of box 11, the top opposite side of jar body 18 is provided with inlet pipe 3, the bottom central point of jar body 18 puts and is provided with discharging pipe 32, inlet pipe 3, discharging pipe 32, breather pipe 23, blast pipe 37 and first connecting pipe 26 are all provided with solenoid valve 15, support column 19 is all installed in four corners in the bottom of jar body 18, guide block 33 is installed to the inside bottom of jar body 18, PLC controller 17 is installed to the preceding terminal surface of jar body 18, air pressure detection sensor 21 and oxygen concentration detection sensor 25's output all with PLC controller 17's input electric connection, PLC controller 17's output respectively with gear motor 4, the aerator 6 is electrically connected with the input end of the electromagnetic valve 15.

In this embodiment, the setting of sealing washer 9, sealing washer 9 can play sealed effect to the junction between first connecting pipe 26 and the jar body 18, because of the both ends of board-like active carbon filter screen 35 are all installed in the U type inslot on U type cardboard 36, and be gap junction between the cell wall in the both ends outer wall of board-like active carbon filter screen 35 and the U type groove on the U type cardboard 36, thereby be convenient for the staff to carry out dismouting change or clearance to board-like active carbon filter screen 35, the setting of guide block 33, guide block 33 can play the effect of water conservancy diversion to the fermented fertilizer of jar body 18 inside bottom.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims (8)

1. The utility model provides a fertilizer fermentation cylinder, includes gear motor (4) and oxygen-increasing machine (6), its characterized in that: the output shaft of the gear motor (4) penetrates through the surface of the first mounting plate (5) and is connected with the rotating shaft (30) through the coupler (22), the oxygenation end on the bottom of the aerator (6) penetrates through the surface of the second mounting plate (7) and is connected with the ventilation pipe (23) through the pipe joint (2), the ventilation pipe (23) is arranged on one side of the top of the tank body (18), the other end of the rotating shaft (30) sequentially penetrates through the sealing bearing on the central position of the top of the tank body (18) and the sealing bearing on the central position of the top of the hollow rectangular plate (34), the hollow rectangular plate (34) is positioned above the inside of the tank body (18), the two sides of the upper surface of the hollow rectangular plate (34) are connected with the top of the inside of the tank body (18) through the connecting rod (24), the two sides of the inner top of the tank body (18) are respectively provided with the air pressure detection sensor (21) and the oxygen concentration detection sensor (25), the outer wall on one side of the hollow rectangular plate (34) is sequentially penetrated through the sealing bearing on the central position of the top of the tank body (18) and the sealing bearing on the central position of the bottom of the hollow rectangular plate (34), the other end (26) is arranged on one side of the outer wall of the hollow rectangular plate (34) penetrating through the connecting pipe (27) and extends to the inner side of the tank body (18), the other end of second connecting pipe (27) is connected with rotatory nozzle (28) through pipe class joint (2), the opposite side outer wall top of jar body (18) is provided with blast pipe (37), the other end of blast pipe (37) is connected with intake pipe (1) through pipe class joint (2), intake pipe (1) set up on the outer wall of one side of box (11), the inside of box (11) is provided with plate-type active carbon filter screen (35).

2. The organic fertilizer fermenter according to claim 1, wherein: the gear motor (4) is installed on the upper surface of the first mounting plate (5), the first mounting plate (5) is connected with the top of the tank body (18) through the first supporting rod (16), the aerator (6) is installed on the upper surface of the second mounting plate (7), and the second mounting plate (7) is connected with the top of the tank body (18) through the second supporting rod (8).

3. The organic fertilizer fermenter according to claim 1, wherein: the stirring rod (29) and the helical blade (31) are arranged on the outer wall of the rotating shaft (30), the stirring rod (29) is located above the helical blade (31), and the stirring rod (29) and the helical blade (31) are located inside the tank body (18).

4. The organic fertilizer fermenter according to claim 1, wherein: a sealing ring (9) is arranged at the joint between the first connecting pipe (26) and the tank body (18).

5. The organic fertilizer fermenter according to claim 1, wherein: both ends of the plate-type active carbon filter screen (35) are all installed in the U-shaped groove on the U-shaped clamping plate (36), and the outer walls of both ends of the plate-type active carbon filter screen (35) are in clearance connection with the groove walls of the U-shaped groove on the U-shaped clamping plate (36), and the U-shaped clamping plate (36) is installed at the top end and the bottom end inside the box body (11).

6. The organic fertilizer fermenter according to claim 1, wherein: the box body (11) is installed on the upper surface of the supporting plate (14), the supporting plate (14) is installed above the outer wall of the other side of the tank body (18), the front end face of the box body (11) is provided with a sealing door (12), the sealing door (12) is provided with a safety lock (13), and the outer wall of the other side of the box body (11) is provided with an air outlet slot hole (20).

7. The organic fertilizer fermenter according to claim 1, wherein: the utility model discloses a jar of body, including jar body (18) and baffle plate, top opposite side of jar body (18) is provided with inlet pipe (3), the bottom central point of jar body (18) puts and is provided with discharging pipe (32), all be provided with solenoid valve (15) on inlet pipe (3), discharging pipe (32), breather pipe (23), blast pipe (37) and first connecting pipe (26), support column (19) are all installed in four corners in the bottom of jar body (18), guide block (33) are installed to the inside bottom of jar body (18).

8. The organic fertilizer fermenter according to claim 1, wherein: the front end face of the tank body (18) is provided with a PLC (programmable logic controller) 17, the output ends of the air pressure detection sensor (21) and the oxygen concentration detection sensor (25) are electrically connected with the input end of the PLC (17), and the output end of the PLC (17) is electrically connected with the input ends of the gear motor (4), the aerator (6) and the electromagnetic valve (15) respectively.