CN219506958U - Electrician stacking equipment for photovoltaic module - Google Patents

Abstract

The utility model discloses an electrician stacking device for a photovoltaic module, which comprises the following components: the frame is arranged at one end of the flat belt tooling return line, and the flat belt tooling return line is used for conveying the power-on tooling; the stacking mechanism is arranged in the rack and comprises a plurality of stacking plates which are sequentially arranged along the height direction and used for supporting the electrician to mount; the transmission unit is arranged on the frame and can be used for transmitting the upper electrical equipment on the flat belt tooling reflow line to the stacking plate or transmitting the upper electrical equipment on the stacking plate to the flat belt tooling reflow line; the driving unit is connected with the stacking mechanism and is used for driving the stacking plate to ascend or descend. The utility model realizes automatic stacking of the power-on tooling, saves operators of the work station, solves the problems that the power-on tooling and the manipulator are broken or the manipulator cannot take materials normally, reduces the labor cost and improves the economic benefit.

Description

Electrician stacking equipment for photovoltaic module

Technical Field

The utility model relates to the technical field of photovoltaic modules, in particular to electrical stacking equipment for a photovoltaic module.

Background

The power-on tool is a testing tool arranged on the photovoltaic module, and needs to flow to each subsequent work station along with the photovoltaic module, and after being disassembled, the power-on tool is transported to the power-on tool station in different modes. At present, the tooling reflow of each assembly factory mainly adopts flat belt line transmission, and then the tooling is assembled manually or by a mechanical arm. When the manual assembly tool is adopted, the flat belt line tail end tool is manually taken and then is assembled on the photovoltaic module to be tested. If the tool is assembled by the manipulator, after the tool is sensed at the tail end of the flat belt line, the manipulator clamps the tool, and then flows to each subsequent station. In the circulation process, if a shutdown condition (the condition of each station equipment on the line or the condition of changing the machine type, insufficient personnel and the like) occurs, the tool at the upper tail end of the flat belt line needs to be taken away manually and immediately and stacked at a fixed position, otherwise, the tools are stacked together, and the tool is damaged. If the tool is taken by the manipulator, the conditions of crashing the clamping jaw of the tool, crashing the tool and the like can occur, so that normal material taking is realized.

Disclosure of Invention

In view of the foregoing, it is desirable to provide an electrical stacking apparatus for use on a photovoltaic module.

An electrical stacking apparatus for use on a photovoltaic module, comprising:

the frame is arranged at one end of a flat belt tooling return line, and the flat belt tooling return line is used for conveying the power-on tooling;

the stacking mechanism is arranged in the rack and comprises a plurality of stacking plates which are sequentially arranged along the height direction, and the stacking plates are used for supporting the power-on tool;

the transmission unit is arranged on the frame and can be used for transmitting the power-on electrical equipment on the flat belt tooling reflow line to the stack layer plate or transmitting the power-on electrical equipment on the stack layer plate to the flat belt tooling reflow line;

the driving unit is connected with the stacking mechanism and is used for driving the stacking plate to ascend or descend.

In one embodiment, the stacking mechanism further comprises:

the two ends of the rotating shaft are respectively connected with a rotating seat, and the rotating seat is fixed on the driving unit;

the stack gears are symmetrically arranged on two sides of the rotating shaft, and stack chains are wound on the stack gears;

the fixed connecting pieces are sequentially fixed on the side wall of the stacking chain and fixedly connected with the stacking plate;

the transmission gear is arranged on the rotating shaft and is connected with the driving unit.

In one embodiment, two sides of the stacked plate are provided with baffles, and the baffles are triangular in shape.

In one embodiment, the transmission unit includes:

the conveying belt corresponds to one end of the flat belt tooling return line, guide plates are arranged on two sides of the upper surface of the conveying belt, and one end of the guide plate, which faces the flat belt tooling return line, is bent outwards;

the transmission motor is connected with the transmission belt through a speed reducer and can drive the transmission belt to rotate.

In one embodiment, the driving unit includes:

the base plate is fixed at the top of the rack;

the driving motor is fixed on the base plate and connected with the driving wheel, and the driving wheel is matched with the transmission gear through a driving chain.

In one embodiment, a photoelectric sensor is arranged on the rack, and the photoelectric sensor corresponds to the positions of the beginning end and the end of the transmission unit.

Above-mentioned a power on equipment of stacking for photovoltaic module goes up electrician's dress on with flat belt frock return line is transmitted to the stack plywood of stacking mechanism through transmission unit and is stored, then, drive unit drive the whole rising or decline of stack plywood makes empty stack plywood remove the bearing position that transmission unit corresponds to accept next power on frock, it has realized the automation stack of power on frock, the operating personnel of saving this workstation, also solved simultaneously that this power on frock and manipulator hit bad or the manipulator can not normally get material scheduling problem, reduced the human cost, economic benefits has been improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic view of the structure of the electrical stacking apparatus for photovoltaic modules of the present utility model;

FIG. 2 is a schematic diagram of the stacking mechanism of the present utility model;

FIG. 3 is an enlarged view of a portion of FIG. 2;

fig. 4 is a schematic structural view of a transmission unit of the present utility model;

fig. 5 is a schematic structural view of the driving unit of the present utility model.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.

Referring to fig. 1-5, an embodiment of the present utility model provides an electrical stacking apparatus for a photovoltaic module, comprising:

the machine frame 1 is arranged at one end of a flat belt tooling return line, and the flat belt tooling return line is used for conveying the power-on tooling 2;

the stacking mechanism 3 is arranged in the frame 1, the stacking mechanism 3 comprises a plurality of stacking plates 31 which are sequentially arranged along the height direction, and the stacking plates 31 are used for supporting the upper electrician package 2;

the transmission unit 4 is arranged on the frame 1, and the transmission unit 4 can transmit the power-on tool 2 on a flat belt tool reflow line to the stack plate 31 or transmit the power-on tool 2 on the stack plate 31 to the flat belt tool reflow line;

and the driving unit 5 is connected with the stacking mechanism 3, and the driving unit 5 is used for driving the stacking plate 31 to ascend or descend.

Above-mentioned a power on equipment of stacking for photovoltaic module goes up, pass through the transmission unit 4 with the power on frock 2 of flat belt frock return line and transmit to the stack plywood 31 of stacking mechanism 3 on store, then, drive unit 5 drive the whole rising of stack plywood 31 or decline make empty stack plywood 31 remove the bearing position that transmission unit 4 corresponds to accept next power on equipment 2, it has realized the automation stack of power on equipment 2, save the operating personnel at this workstation, also solved simultaneously that this power on equipment 2 and manipulator hit bad or the manipulator can not normally get material scheduling problem, reduced the human cost, improved economic benefits.

In an embodiment of the present utility model, the stacking mechanism 3 further includes:

a rotating shaft 38, wherein two ends of the rotating shaft 38 are respectively connected with a rotating seat 32, and the rotating seat 32 is fixed on the driving unit 5;

the stack gears 33 are symmetrically arranged at two sides of the rotating shaft 38, and a stack chain 34 is wound on the stack gears 33;

a plurality of fixing connectors 35, which are sequentially fixed on the side wall of the stacking chain 34, wherein the fixing connectors 35 are fixedly connected with the stacking plate 31;

a transmission gear 36 provided on the rotation shaft 38, the transmission gear 36 being connected to the driving unit 5.

In this embodiment, the driving unit 5 drives the transmission gear 36 to rotate, so as to drive the rotation shaft 38 and the stacking gear 33 to rotate, and under the action of the stacking chain 34 and the fixed connecting piece 35, the stacking plate 31 can be lifted or lowered in sequence, thereby realizing automatic stacking of the upper electrical device 2.

In an embodiment of the present utility model, two sides of the stacked plate 31 are provided with a baffle 37, and the shape of the baffle 37 is triangular. In this way, the upper electrical garment 2 is prevented from slipping off the stack of plates 31.

In one embodiment of the present utility model, the transmission unit 4 includes:

the conveying belt 41 corresponds to one end of the flat belt tooling return line, guide plates 42 are arranged on two sides of the upper surface of the conveying belt 41, and one end of the guide plates 42, which faces the flat belt tooling return line, is bent outwards; in this way, the outer port of the guide plate 42 is flared, so that the upper electrical fixture 2 is smoothly transferred to the stack plate 31.

The transmission motor 43 is connected to the transmission belt 41 via a speed reducer 44, and the transmission motor 43 can drive the transmission belt 41 to rotate.

In this embodiment, the transmission motor 43 may drive the transmission belt 41 to rotate in a forward direction or a reverse direction, so that the power tool 2 may be transmitted to the stack plate 31, or the power tool 2 on the stack plate 31 may be transmitted to the flat belt tool reflow line.

In an embodiment of the present utility model, the driving unit 5 includes:

a base plate 51 fixed on the top of the frame 1;

a driving motor 52 fixed on the base plate 1, the driving motor 52 is connected with a driving wheel 53, and the driving wheel 53 is matched with the transmission gear 36 through a driving chain 54.

In this embodiment, the driving motor 52 can rotate the driving wheel 53, and the driving gear 36 is driven to rotate under the action of the driving chain 54, so as to realize the stacking operation of the stacking plate 31.

In an embodiment of the present utility model, a photoelectric sensor 6 is disposed on the frame 1, and the photoelectric sensor 6 corresponds to the positions of the start and end ends of the transmission unit 4. In this way, the position of the power-on tool 2 can be sensed through the photoelectric sensor 6 so as to control the automatic stacking of the power-on tool 2.

The working principle of the utility model is as follows:

when the flat belt frock return line end has the electrician dress 2 to, there is the electricity frock 2 at the back and continues the backward flow, the electrician dress 2 is transmitted through transmission unit 4, and transmission unit 4 can trigger at the electricity frock 2 and stop behind photoelectric sensor 6, then, drives stack mechanism 3 and promotes the electrician dress 2 in step by drive unit 5. Otherwise, the driving unit 5 will drive the stacking mechanism 3 to synchronously descend the power-on tool 2, and then the power-on tool is transmitted to the flat belt tool reflow line through the transmission unit 4.

The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

The examples described above represent only a few embodiments of the present utility model and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (6)

1. An electrical stacking apparatus for use with a photovoltaic module, comprising:

the frame is arranged at one end of a flat belt tooling return line, and the flat belt tooling return line is used for conveying the power-on tooling;

the stacking mechanism is arranged in the rack and comprises a plurality of stacking plates which are sequentially arranged along the height direction, and the stacking plates are used for supporting the power-on tool;

the transmission unit is arranged on the frame and can be used for transmitting the power-on electrical equipment on the flat belt tooling reflow line to the stack layer plate or transmitting the power-on electrical equipment on the stack layer plate to the flat belt tooling reflow line;

the driving unit is connected with the stacking mechanism and is used for driving the stacking plate to ascend or descend.

2. The electrical stacking apparatus for a photovoltaic module of claim 1, wherein the stacking mechanism further comprises:

the two ends of the rotating shaft are respectively connected with a rotating seat, and the rotating seat is fixed on the driving unit;

the stack gears are symmetrically arranged on two sides of the rotating shaft, and stack chains are wound on the stack gears;

the fixed connecting pieces are sequentially fixed on the side wall of the stacking chain and fixedly connected with the stacking plate;

the transmission gear is arranged on the rotating shaft and is connected with the driving unit.

3. The electrical stacking device for photovoltaic modules of claim 2, wherein the two sides of the stacking plate are provided with baffles, and the baffles are triangular in shape.

4. The electrical stacking apparatus for photovoltaic modules of claim 3, wherein the transmission unit comprises:

the conveying belt corresponds to one end of the flat belt tooling return line, guide plates are arranged on two sides of the upper surface of the conveying belt, and one end of the guide plate, which faces the flat belt tooling return line, is bent outwards;

the transmission motor is connected with the transmission belt through a speed reducer and can drive the transmission belt to rotate.

5. The electrical stacking device for photovoltaic modules of claim 4, wherein the drive unit comprises:

the base plate is fixed at the top of the rack;

the driving motor is fixed on the base plate and connected with the driving wheel, and the driving wheel is matched with the transmission gear through a driving chain.

6. The electrical stacking device for photovoltaic modules according to claim 1, wherein the frame is provided with a photoelectric sensor, and the photoelectric sensor corresponds to the position of the beginning and the end of the transmission unit.