CN219495369U - An automatic level sensor detection device - Google Patents
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Abstract
一种自动物位传感器检测装置,包括扇形底座,扇形底座上方一侧连接设有连接桩,连接桩一侧上下移动设有放置台,放置台上侧设有夹持器,连接桩一侧上方连接设有横板,横板下侧连接设有测试端二;扇形底座内侧设有空腔,空腔下侧壁且位于放置台正下方穿过连接设有电机二,电机二轴端连接设有连接环,连接环远离扇形底座轴心的一侧连接设有L形杆,L形杆另一端连接设有连接长板,连接长板上侧等距连接设有多组电动伸缩杆,扇形底座上侧壁设有多组配合电动伸缩杆滑动穿出的弧形滑道,电动伸缩杆上端穿过弧形滑道并且连接设有测试端一;本实用新型与现有技术相比优点在于:实现对物位传感器的自动多向检测,检测结果比较全面。
An automatic level sensor detection device, comprising a fan-shaped base, one side of the fan-shaped base is connected with a connecting pile, one side of the connecting pile moves up and down, and a placing platform is arranged, and a holder is arranged on the upper side of the placing platform, and the upper side of the connecting pile is The connection is provided with a horizontal plate, and the lower side of the horizontal plate is connected with a test terminal 2; the inside of the fan-shaped base is provided with a cavity, and the lower side wall of the cavity is located directly under the placement table. There is a connecting ring, the side of the connecting ring away from the axis of the fan-shaped base is connected with an L-shaped rod, the other end of the L-shaped rod is connected with a connecting long plate, and the upper side of the connecting long plate is equidistantly connected with multiple sets of electric telescopic rods, fan-shaped The upper side wall of the base is provided with multiple groups of arc-shaped slideways that cooperate with the sliding of the electric telescopic rod, and the upper end of the electric telescopic rod passes through the arc-shaped slideway and is connected with a test end; : Realize the automatic multi-directional detection of the level sensor, and the detection results are relatively comprehensive.
Description
技术领域technical field
本实用新型涉及传感器检测装置技术领域,特别涉及一种自动物位传感器检测装置。The utility model relates to the technical field of sensor detection devices, in particular to an automatic level sensor detection device.
背景技术Background technique
物位传感器能感受被测物的位置并转换成可用输出信号的传感器,它能感受被测物的位置并转换成可用输出信号的传感器,物位传感器可用来检测位置。物位传感器在水电站自动化控制中应用广泛,大峡水电站大量系统均需要用物位传感器实现监视、控制等功能。长期以来,物位传感器的检测、校验一直是困扰问题;物位传感器功能为检测漏油箱油位,当它出现故障需要更换时,人员只能到现场安装上才可以确定传感器是否能够使用,安装空间狭窄,费时费力,一旦安装的传感器存在问题,将会浪费大量时间;且因为漏油箱位置问题,很难通过现场实际测量,确定传感器数值是否存在误差。The level sensor can sense the position of the measured object and convert it into a sensor with an available output signal. The level sensor can be used to detect the position. Level sensors are widely used in the automatic control of hydropower stations. A large number of systems in Daxia Hydropower Station need to use level sensors to realize monitoring, control and other functions. For a long time, the detection and calibration of the level sensor has been a troublesome problem; the function of the level sensor is to detect the oil level of the leaking oil tank. When it fails and needs to be replaced, personnel can only go to the site to install it to determine whether the sensor can be used. , the installation space is narrow, time-consuming and labor-intensive, once there is a problem with the installed sensor, a lot of time will be wasted; and because of the location of the leaking oil tank, it is difficult to determine whether there is an error in the sensor value through actual on-site measurement.
但是普通的物位传感器的检测装置只对物位传感器进行单向状态检测,只能检测水平位移的状态,部分物位传感器的感应范围是呈扇形的,单向监测装置在使用时不能很好的解释说明物位传感器的损坏程度,检测结果比较单一,为此我们提出一种自动物位传感器检测装置。However, the detection device of the ordinary level sensor only detects the one-way state of the level sensor, and can only detect the state of horizontal displacement. The sensing range of some level sensors is fan-shaped, and the one-way monitoring device cannot be used very well. The explanation shows the damage degree of the level sensor, and the detection result is relatively simple, so we propose an automatic level sensor detection device.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动物位传感器检测装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an automatic level sensor detection device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种自动物位传感器检测装置,包括扇形底座,所述扇形底座上方靠近轴心的一侧连接设有连接桩,所述连接桩远离扇形底座轴心的一侧上下移动设有放置台,所述放置台与连接桩之间连接设有移动机构,所述放置台上侧设有夹持器,所述连接桩远离扇形底座轴心的一侧上方连接设有横板,所述横板下侧连接设有测试端二;An automatic level sensor detection device, comprising a fan-shaped base, the side of the fan-shaped base close to the axis is connected with a connecting pile, and the side of the connecting pile far away from the axis of the fan-shaped base moves up and down and a placing platform is provided. A moving mechanism is connected between the placement platform and the connecting pile, a clamp is provided on the upper side of the placement platform, and a horizontal plate is connected to the upper side of the connecting pile away from the axis of the fan-shaped base. The side connection is provided with a test terminal 2;
所述扇形底座内侧设有空腔,所述空腔下侧壁且位于放置台正下方穿过连接设有电机二,所述电机二轴端朝上并且连接设有连接环,所述连接环远离扇形底座轴心的一侧连接设有L形杆,所述L形杆另一端连接设有连接长板,所述连接长板上侧等距连接设有多组电动伸缩杆,所述扇形底座上侧壁设有多组配合电动伸缩杆滑动穿出的弧形滑道,所述电动伸缩杆上端穿过弧形滑道并且连接设有测试端一。The inner side of the fan-shaped base is provided with a cavity, and the lower side wall of the cavity is located directly below the placement platform and is connected with a second motor. The shaft end of the second motor is upward and connected with a connecting ring. The side far away from the axis of the fan-shaped base is connected with an L-shaped rod, and the other end of the L-shaped rod is connected with a connecting long plate, and the upper side of the connecting long plate is equidistantly connected with multiple sets of electric telescopic rods. The upper side wall of the base is provided with a plurality of groups of arc-shaped slideways that slide through the electric telescopic rods, and the upper end of the electric telescopic rods passes through the arc-shaped slideways and is connected with a test terminal one.
优选的,所述扇形底座下侧连接设有多组支撑腿。Preferably, the underside of the fan-shaped base is connected with multiple sets of supporting legs.
优选的,所述移动机构包括连接桩远离扇形底座轴心的一侧壁上的滑槽,所述滑槽上下侧壁之间转动连接设有螺纹轴,所述连接桩上侧连接设有电机一,所述电机一轴端朝下并且转动穿入滑槽上侧壁并与螺纹轴上端连接,所述螺纹轴外侧配合螺纹连接设有移动块,所述移动块一侧穿出滑槽并且与放置台相连接。Preferably, the moving mechanism includes a chute on the side wall of the connecting pile away from the axis of the fan-shaped base, a threaded shaft is rotatably connected between the upper and lower side walls of the chute, and a motor is connected on the upper side of the connecting pile. 1. One shaft end of the motor faces down and rotates through the upper side wall of the chute and is connected to the upper end of the threaded shaft. A moving block is provided on the outside of the threaded shaft in conjunction with threaded connection. One side of the moving block goes out of the chute and Connect to the stand.
优选的,所述移动块靠近滑槽内壁的侧壁分别转动嵌入连接设有多组滚珠二。Preferably, the side walls of the moving block close to the inner wall of the chute are provided with multiple sets of balls 2 which are respectively rotatably embedded and connected.
优选的,所述放置台下侧连接设有支撑块。Preferably, a support block is connected to the lower side of the placing platform.
优选的,所述连接长板下侧均匀转动嵌入连接设有多组滚珠一,所述滚珠一下侧与空腔下侧壁接触。Preferably, the lower side of the connecting long plate is evenly rotated and embedded and connected with multiple sets of balls, and the lower side of the balls is in contact with the lower side wall of the cavity.
优选的,所述连接桩一侧外壁上设有刻度线。Preferably, a scale line is provided on the outer wall of one side of the connecting pile.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型中自动物位传感器检测装置不需要将物位传感器安装在漏油箱内侧,可以在工作台进行检测,通过测试端一和测试端二模拟漏油箱油位和其他设备位置,方便使用;The automatic material level sensor detection device in the utility model does not need to install the material level sensor inside the oil leakage tank, and can detect it on the workbench, and simulate the oil level of the oil leakage tank and other equipment positions through the test terminal 1 and test terminal 2, which is convenient use;
多组测试端一通过电动伸缩杆可以调整高度,每次使用不同距离的一组测试端一,通过电动伸缩杆将测试端一升高与物位传感器在同一水平线上,物位传感器与移动的测试端一配合进行设定感应范围内的检测;通过移动机构带动放置台上下移动,带动物位传感器进行上下移动,不断调整物位传感器与测试端二之间的距离,对测试端二上方的感应效果的检测,实现对物位传感器的自动多向检测,检测结果比较全面。The height of multiple sets of test ends can be adjusted through the electric telescopic rod. Each time a group of test ends with different distances are used, the test end is raised through the electric telescopic rod to be on the same horizontal line as the level sensor. The level sensor and the moving The test terminal 1 cooperates with the detection within the set sensing range; the moving mechanism drives the placement table to move up and down, drives the level sensor to move up and down, and constantly adjusts the distance between the level sensor and the test terminal 2, and the distance between the test terminal 2 and above The detection of the induction effect realizes the automatic multi-directional detection of the level sensor, and the detection results are relatively comprehensive.
本实用新型的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过在说明书以及附图中所指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the following description, and, in part, will be apparent from the description, or can be learned by practicing the present invention. The objectives and other advantages of the utility model can be realized and obtained by the structures pointed out in the description and accompanying drawings.
附图说明Description of drawings
图1为本实用新型自动物位传感器检测装置的结构示意图;Fig. 1 is the structural representation of the utility model automatic level sensor detection device;
图2为本实用新型自动物位传感器检测装置的主视图;Fig. 2 is the front view of the utility model automatic level sensor detection device;
图3为本实用新型自动物位传感器检测装置的俯视图;Fig. 3 is a top view of the utility model automatic level sensor detection device;
图中:1、扇形底座;2、支撑腿;3、连接桩;4、滑槽;5、螺纹轴;6、电机一;7、放置台;8、夹持器;9、支撑块;10、移动块;11、空腔;12、电机二;13、连接环;14、L形杆;15、连接长板;16、电动伸缩杆;17、测试端一;18、弧形滑道;19、滚珠一;20、横板;21、测试端二;22、刻度线;23、滚珠二。In the figure: 1. fan-shaped base; 2. supporting legs; 3. connecting pile; 4. chute; 5. threaded shaft; 6. motor one; , moving block; 11, cavity; 12, motor two; 13, connecting ring; 14, L-shaped rod; 15, connecting long plate; 16, electric telescopic rod; 17, test end one; 19, ball one; 20, horizontal plate; 21, test end two; 22, scale line; 23, ball two.
具体实施方式Detailed ways
在不同附图中以相同标号来标示相同或类似组件;另外请了解文中诸如“第一”、“第二”、“第三”、“上”、“下”、“前”、“后”、“内”、“外”、“端”、“部”、“段”、“宽度”、“厚度”、“区”等等及类似用语仅便于看图者参考图中构造以及仅用于帮助描述本实用新型而已,并非是对本实用新型的限定。The same or similar components are marked with the same reference numerals in different drawings; , "inner", "outer", "end", "portion", "section", "width", "thickness", "area", etc. It is only used to help describe the utility model, but not to limit the utility model.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供的实施例:Please refer to Fig. 1-3, the embodiment provided by the utility model:
一种自动物位传感器检测装置,包括扇形底座1,所述扇形底座1上方靠近轴心的一侧连接设有连接桩3,所述连接桩3远离扇形底座1轴心的一侧上下移动设有放置台7,所述放置台7与连接桩3之间连接设有移动机构,所述放置台7上侧设有夹持器8,所述连接桩3远离扇形底座1轴心的一侧上方连接设有横板20,所述横板20下侧连接设有测试端二21;An automatic level sensor detection device, comprising a fan-shaped base 1, a connecting pile 3 is connected to the upper side of the fan-shaped base 1 close to the axis, and the side of the connecting pile 3 away from the fan-shaped base 1 is moved up and down. There is a placement platform 7, a moving mechanism is connected between the placement platform 7 and the connecting pile 3, a clamper 8 is arranged on the upper side of the placement platform 7, and the side of the connecting pile 3 away from the axis of the fan-shaped base 1 The upper side is connected with a horizontal plate 20, and the lower side of the horizontal plate 20 is connected with a test terminal 2 21;
检测时将自动物位传感器检测装置放在台面上,不需要将物位传感器安装在漏油箱内侧,检测时将物位传感器放在放置台7上侧并通过夹持器8进行定位,通过移动机构可以带动放置台7上侧的物位传感器上下移动,调整物位传感器上侧与测试端二21之间的距离,使物位传感器接收到不同距离的测试端二21的信号,物位传感器输出反馈值进入plc模拟量模块,与标准值进行比较完成校验,校验数据再输出至人机交互界面;When detecting, put the automatic level sensor detection device on the table. It is not necessary to install the level sensor inside the oil leakage tank. The moving mechanism can drive the level sensor on the upper side of the placement table 7 to move up and down, and adjust the distance between the upper side of the level sensor and the test end 21, so that the level sensor receives signals from the test end 21 at different distances. The sensor output feedback value enters the plc analog module, compares it with the standard value to complete the verification, and the verification data is output to the human-computer interaction interface;
如图1所示,所述扇形底座1内侧设有空腔11,所述空腔11下侧壁且位于放置台7正下方穿过连接设有电机二12,所述电机二12轴端朝上并且连接设有连接环13,所述连接环13远离扇形底座1轴心的一侧连接设有L形杆14,所述L形杆14另一端连接设有连接长板15,所述连接长板15上侧等距连接设有多组电动伸缩杆16,所述扇形底座1上侧壁设有多组配合电动伸缩杆16滑动穿出的弧形滑道18,所述电动伸缩杆16上端穿过弧形滑道18并且连接设有测试端一17;As shown in Figure 1, the inside of the fan-shaped base 1 is provided with a cavity 11, the lower side wall of the cavity 11 is located directly below the placement table 7 and is connected with a motor 2 12, and the shaft end of the motor 2 12 faces On and connected with a connecting ring 13, the side of the connecting ring 13 away from the axis of the fan-shaped base 1 is connected with an L-shaped rod 14, and the other end of the L-shaped rod 14 is connected with a connecting long plate 15, and the connecting The upper side of the long board 15 is equidistantly connected with multiple groups of electric telescopic rods 16, and the upper side wall of the fan-shaped base 1 is provided with multiple groups of arc-shaped slideways 18 that cooperate with the electric telescopic rods 16 to slide out. The upper end passes through the curved slideway 18 and is connected with a test end 17;
对物位传感器水平方向不同距离进行信号检测时,首先从靠近物位传感器的一组测试端一17开始检测,依次使用较远的测试端一17,通过电动伸缩杆16将上方连接的测试端一17向上移动,使测试端一17与物位传感器在同一水平上,首先测试端一17定点对物位传感器进行检测,检测方法同测试端二21原理相同,然后启动电机二12,通过电机二12带动L形杆14和连接长板15摆动,使测试端一17呈弧形移动,弧形滑道18内侧轴心穿过物位传感器,使测试端一17始终朝向物位传感器进行检测,一组测试端一17检测结束后,其余多组测试端一17依次进行检测。When detecting signals at different distances in the horizontal direction of the level sensor, firstly start detection from a group of test ends 17 close to the level sensor, use the farther test ends 17 in turn, and connect the test ends connected above through the electric telescopic rod 16 One 17 moves upwards so that the test end 17 is at the same level as the level sensor. First, the test end 17 detects the level sensor at a fixed point. The detection method is the same as the principle of the test end 2 21. The second 12 drives the L-shaped rod 14 and the connecting long plate 15 to swing, so that the test end 17 moves in an arc shape, and the inner axis of the arc-shaped slideway 18 passes through the level sensor, so that the test end 17 always faces the level sensor for detection After the detection of one group of test terminals 17 is completed, the remaining groups of test terminals 17 are tested in sequence.
所述扇形底座1下侧连接设有多组支撑腿2,通过支撑腿2使扇形底座1远离桌面,电机二12下侧可以穿出扇形底座1进行散热。The lower side of the fan-shaped base 1 is connected with a plurality of sets of support legs 2, and the fan-shaped base 1 is kept away from the desktop through the support legs 2, and the lower side of the motor 12 can pass through the fan-shaped base 1 for heat dissipation.
所述移动机构包括连接桩3远离扇形底座1轴心的一侧壁上的滑槽4,所述滑槽4上下侧壁之间转动连接设有螺纹轴5,所述连接桩3上侧连接设有电机一6,所述电机一6轴端朝下并且转动穿入滑槽4上侧壁并与螺纹轴5上端连接,所述螺纹轴5外侧配合螺纹连接设有移动块10,所述移动块10一侧穿出滑槽4并且与放置台7相连接,启动电机一6,通过电机一6带动螺纹轴5转动,通过螺纹轴5带动移动块10进行上下移动,通过移动块10带动放置台7上方的物位传感器进行上下移动。The moving mechanism includes a chute 4 on the side wall of the connecting pile 3 away from the axis of the fan-shaped base 1. A threaded shaft 5 is rotatably connected between the upper and lower side walls of the chute 4, and the upper side of the connecting pile 3 is connected to A motor one 6 is provided, the shaft end of the motor one 6 faces down and rotates through the upper side wall of the chute 4 and is connected with the upper end of the threaded shaft 5, the outer side of the threaded shaft 5 is threadedly connected with a moving block 10, the One side of the moving block 10 passes through the chute 4 and is connected with the placement table 7. Start the motor one 6, drive the threaded shaft 5 to rotate through the motor one 6, drive the moving block 10 to move up and down through the threaded shaft 5, and drive the moving block 10 to move up and down. Place the level sensor on the top of the table 7 to move up and down.
所述移动块10靠近滑槽4内壁的侧壁分别转动嵌入连接设有多组滚珠二23,通过滚珠二23可以降低移动块10移动的阻力;所述放置台7下侧连接设有支撑块9,通过支撑块9使放置台7不移动时处于固定的高度,方便与升起的测试端一17保持同一水平。The side walls of the moving block 10 close to the inner wall of the chute 4 are respectively rotated and embedded to be connected with multiple sets of balls 23, through which the resistance of the moving block 10 can be reduced; the lower side of the placing table 7 is connected with a support block 9. Use the support block 9 to keep the placement table 7 at a fixed height when it does not move, so as to maintain the same level with the raised test end-17.
所述连接长板15下侧均匀转动嵌入连接设有多组滚珠一19,所述滚珠一19下侧与空腔11下侧壁接触,通过滚珠一19对连接长板15进行支撑并且不影响连接长板15移动的速度;所述连接桩3一侧外壁上设有刻度线22,方便查看物位传感器上侧与测试端二21之间的距离。The lower side of the connecting long plate 15 is evenly rotated and embedded and connected with multiple groups of balls 19, the lower side of the ball 19 is in contact with the lower side wall of the cavity 11, and the connecting long plate 15 is supported by the balls 19 without affecting Connect the moving speed of the long plate 15; a scale line 22 is provided on the outer wall of one side of the connecting pile 3, which is convenient for checking the distance between the upper side of the level sensor and the second test end 21.
综上所述,本实用新型中自动物位传感器检测装置不需要将物位传感器安装在漏油箱内侧,可以在工作台进行检测,通过测试端一17和测试端二21模拟漏油箱油位和其他设备位置,方便使用。In summary, the automatic level sensor detection device in the utility model does not need to install the level sensor on the inside of the oil leakage tank, and can detect it on the workbench, and simulate the oil leakage of the oil leakage tank through the test terminal 17 and the test terminal 221. position and other equipment for easy access.
多组测试端一17通过电动伸缩杆16可以调整高度,每次使用不同距离的一组测试端一17,通过电动伸缩杆16将测试端一17升高与物位传感器在同一水平线上,物位传感器与移动的测试端一17配合进行设定感应范围内的检测;Multiple sets of test ends 17 can be adjusted in height through the electric telescopic rod 16. A group of test ends 17 with different distances are used each time. The position sensor cooperates with the moving test terminal-17 to detect within the set sensing range;
通过移动机构带动放置台7上下移动,带动物位传感器进行上下移动,不断调整物位传感器与测试端二21之间的距离,对测试端二21上方的感应效果的检测,实现对物位传感器的自动多向检测,检测结果比较全面。The moving mechanism drives the placement table 7 to move up and down, drives the level sensor to move up and down, constantly adjusts the distance between the level sensor and the test end 21, detects the induction effect above the test end 21, and realizes the detection of the level sensor. Automatic multi-directional detection, the detection results are more comprehensive.
本申请文件的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现,属于本领域的公知常识,并且本申请文件主要用来保护结构和形状及其结合,所以本申请文件不再详细解释控制方式和电路连接,该装置通过内置电源或者外置电源进行供电。The control method of this application document is automatically controlled by a controller, and the control circuit of the controller can be realized through simple programming by those skilled in the art, which belongs to the common knowledge in this field, and this application document is mainly used to protect the structure and shape and Therefore, this application document does not explain the control method and circuit connection in detail, and the device is powered by a built-in power supply or an external power supply.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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