CN219475434U - Photovoltaic film vision detection equipment - Google Patents
Photovoltaic film vision detection equipment Download PDFInfo
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- CN219475434U CN219475434U CN202223335093.2U CN202223335093U CN219475434U CN 219475434 U CN219475434 U CN 219475434U CN 202223335093 U CN202223335093 U CN 202223335093U CN 219475434 U CN219475434 U CN 219475434U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The application provides a photovoltaic film vision inspection equipment belongs to film detection technical field. This photovoltaic film vision inspection equipment, including detection structure and tensioning structure, detection structure includes support, first detection subassembly and second detection subassembly, first detection subassembly set up in support one side, just the second detection subassembly set up in the support opposite side, tensioning structure include rectangle casing, reciprocal slip subassembly, connecting rod, fixed plate and two rotor rollers, the rectangle casing set up in support one side, reciprocal slip subassembly set up in the rectangle casing, the connecting rod with reciprocal slip subassembly is connected, the fixed plate with the connecting rod is connected, two the rotor roller with the fixed plate rotates to be connected. In this application, photovoltaic film visual detection equipment conveniently detects for a long time, and detection efficiency is high, conveniently tensioning the film simultaneously.
Description
Technical Field
The application relates to the field of film detection, in particular to a photovoltaic film vision detection device.
Background
In the production process of the film, defects such as holes, mosquitoes, black spots, lines and the like appear on the surface of the film, so that the quality of the film is affected, and unnecessary loss is caused. The defect can not be accurately judged in time by manpower, the long-time fatigue work can reduce the manual efficiency, the film defect detection system can accurately detect products for a long time, identify all defects on the surface of the film, and alarm and mark the defects. The on-site manual judgment is notified, the detection standard alignment can be carried out according to the on-site requirements, defects such as holes, black spots, mosquitoes, concave-convex surfaces, surface grains and the like are detected, and meanwhile, the film is inconvenient to tension when being detected at present, so that wrinkles are generated, and the detection is affected.
Disclosure of Invention
In order to make up the defect, the application provides photovoltaic film vision detection equipment, aims at improving inconvenient long-time detection, and detection efficiency is low, and inconvenient problem to the tensioning of film simultaneously.
The embodiment of the application provides photovoltaic film vision inspection equipment, including detection structure and tensioning structure, detection structure includes support, first detection subassembly and second detection subassembly, first detection subassembly set up in support one side, just the second detection subassembly set up in the support opposite side, tensioning structure includes rectangle casing, reciprocal slip subassembly, connecting rod, fixed plate and two rotor rollers, the rectangle casing set up in support one side, reciprocal slip subassembly set up in the rectangle casing, the connecting rod with reciprocal slip subassembly is connected, the fixed plate with the connecting rod is connected, two the rotor roller with the fixed plate rotates to be connected.
In a specific embodiment, the first detection assembly includes a first frame and a first detection device body, the first frame being coupled to the bracket, the first detection device body being mounted within the first frame.
In the implementation process, through the cooperation between first frame and the first detection device main part, can conveniently detect the film bottom.
In a specific embodiment, the second detection assembly includes a second frame and a second detection device body, the second frame being coupled to the bracket, the second detection device body being mounted within the second frame.
In the implementation process, through the cooperation between second frame and the second detection device main part, can conveniently detect the film top.
In a specific embodiment, an alarm device body is disposed on one side of the support, and the first detection device body and the second detection device body are connected to the alarm device body.
In the implementation process, through the arrangement of the alarm device main body, the alarm can be conveniently sent out when the defect occurs in the film detection, so that the manual processing is notified.
In a specific embodiment, the reciprocating sliding assembly comprises a servo motor, a ball screw pair and a screw nut pair, wherein the servo motor is mounted on one side of the rectangular shell, the ball screw pair is connected with the servo motor, the ball screw pair is rotationally connected with the rectangular shell, the screw nut pair is connected with the ball screw pair, the screw nut pair is in sliding connection with the inner wall of the rectangular shell, and the connecting rod is connected with the screw nut pair.
In the realization process, through the cooperation use between servo motor, ball screw pair and the screw nut pair, can conveniently drive two live-rollers up-and-down motion to conveniently carry out tensioning to the film, avoid producing the fold, thereby influence detection.
In a specific embodiment, a sliding block is arranged on one side of the screw nut pair, a sliding groove is formed in the inner wall of the rectangular shell, and the sliding block is in sliding connection with the sliding groove.
In the implementation process, the sliding block is in sliding connection with the sliding groove, so that the screw nut pair and the rectangular shell can be conveniently in sliding connection, and meanwhile, the sliding of the screw nut pair is limited.
In a specific embodiment, bearings are arranged on two sides of the rectangular shell, and two ends of the ball screw pair are in interference fit with inner rings of the bearings.
In the implementation process, through the interference fit of the two ends of the ball screw pair and the bearing inner ring, the ball screw pair can be conveniently connected with the rectangular shell in a rotating way, and meanwhile, the loss generated by rotation is reduced.
In a specific embodiment, a slot is formed in one side of the rectangular shell in a penetrating manner, and the connecting rod is in sliding fit with the slot.
In the implementation process, the connecting rod is in sliding fit with the slotted hole, so that the sliding of the connecting rod can be conveniently limited.
Compared with the prior art, the beneficial effect of this application: through setting up of support, first detection component and second detection component, can conveniently detect defects such as hole, mosquito, dark spot, line on film upper portion and lower part, can reduce the manual work, improve product quality, practice thrift the cost, through setting up of rectangle casing, reciprocal slip subassembly, connecting rod, fixed plate and two rotor rollers, can conveniently carry out the tensioning to the film, avoid producing the fold to influence the detection.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present application and therefore should not be considered as limiting the scope, and that other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a front view structure of a photovoltaic thin film visual inspection device according to an embodiment of the present application;
fig. 2 is a schematic side view structure of a photovoltaic thin film vision inspection apparatus according to an embodiment of the present application;
fig. 3 is a schematic top view structure of a photovoltaic thin film visual inspection apparatus according to an embodiment of the present application;
fig. 4 is a schematic cross-sectional view of a tensioning structure according to an embodiment of the present application.
In the figure: 10-detecting structure; 110-a bracket; 120-a first detection component; 121-a first frame; 122-a first detection device body; 130-a second detection component; 131-a second frame; 132-a second detection device body; 140-an alarm device body; 20-tensioning structure; 210-a rectangular housing; 220-a reciprocating slide assembly; 221-a servo motor; 222-ball screw pair; 223-a lead screw nut pair; 230-connecting rod; 240-fixing plate; 250-rotating rollers; 260-sliders.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some of the embodiments of the present application, but not all of the embodiments. All other embodiments, based on the embodiments herein, which would be apparent to one of ordinary skill in the art without undue burden are within the scope of the present application.
Examples
Referring to fig. 1, the present application provides a photovoltaic thin film visual inspection apparatus, comprising an inspection structure 10 and a tensioning structure 20.
Specifically, the detection structure 10 is convenient to detect the upper portion and the lower portion of the film, and the tensioning structure 20 can conveniently tension the film, so that wrinkles are avoided, and detection is affected.
Referring to fig. 1, 2 and 3, the detecting structure 10 includes a bracket 110, a first detecting component 120 and a second detecting component 130, wherein the first detecting component 120 is disposed on one side of the bracket 110, and the second detecting component 130 is disposed on the other side of the bracket 110.
When specifically setting up, first detection component 120 includes first frame 121 and first detection device main part 122, first frame 121 with support 110 is connected, first detection device main part 122 install in the first frame 121, wherein, through the cooperation between first frame 121 and the first detection device main part 122 use, can conveniently detect the film bottom.
When specifically setting up, second detection component 130 includes second frame 131 and second detection device main part 132, second frame 131 with support 110 is connected, second detection device main part 132 install in second frame 131, wherein, through the cooperation between second frame 131 and the second detection device main part 132 use, can conveniently detect the film top.
When specifically setting up, support 110 one side is provided with alarm device main part 140, first detection device main part 122 with second detection device main part 132 all with alarm device main part 140 is connected, wherein, through the setting up of alarm device main part 140, can be convenient when defect appears to the film detection, send out the warning to inform the manual work to handle.
Referring to fig. 1, 2, 3 and 4, the tensioning structure 20 includes a rectangular housing 210, a reciprocating sliding assembly 220, a connecting rod 230, a fixing plate 240 and two rotating rollers 250, wherein the rectangular housing 210 is disposed on one side of the bracket 110, the reciprocating sliding assembly 220 is disposed in the rectangular housing 210, the connecting rod 230 is connected with the reciprocating sliding assembly 220, the fixing plate 240 is connected with the connecting rod 230, and the two rotating rollers 250 are rotatably connected with the fixing plate 240.
When specifically set up, the reciprocal slip subassembly 220 includes servo motor 221, ball screw pair 222 and screw nut pair 223, servo motor 221 install in rectangle casing 210 one side, ball screw pair 222 with servo motor 221 connects, ball screw pair 222 with rectangle casing 210 rotates to be connected, screw nut pair 223 with ball screw pair 222 connects, screw nut pair 223 with rectangle casing 210 inner wall sliding connection, connecting rod 230 with screw nut pair 223 connects, wherein, through the cooperation use between servo motor 221, ball screw pair 222 and the screw nut pair 223, can conveniently drive two live-rollers 250 up-and-down motion to conveniently tighten the film, avoid producing the fold, thereby influence the detection.
When the screw nut pair 223 is specifically arranged, a sliding block 260 is arranged on one side of the screw nut pair 223, a sliding groove is formed in the inner wall of the rectangular shell 210, the sliding block 260 is in sliding connection with the sliding groove, wherein the sliding block 260 is in sliding connection with the sliding groove, so that the screw nut pair 223 can be conveniently in sliding connection with the rectangular shell 210, and meanwhile, the sliding of the screw nut pair 223 is limited.
When specifically setting up, rectangle casing 210 both sides all are provided with the bearing, ball screw pair 222 both ends all with bearing inner race interference fit, wherein, through ball screw pair 222 both ends all with bearing inner race interference fit, can make things convenient for ball screw pair 222 and rectangle casing 210 to rotate and be connected, reduced the produced loss of rotation simultaneously.
When specifically setting up, the slotted hole has been run through to rectangle casing 210 one side, connecting rod 230 and the laminating of slotted hole slip, wherein, through connecting rod 230 and the laminating of slotted hole slip, can conveniently carry out spacingly to the slip of connecting rod 230.
The working principle of the photovoltaic film vision detection equipment is as follows: when using photovoltaic film vision inspection equipment, pass the film through the discharging roller, pass two live-rollers 250 and pass the wind-up roll rolling, open servo motor 221 this moment, drive ball screw pair 222 through servo motor 221 and rotate in rectangular casing 210, make the vice 223 of screw nut move down, thereby drive connecting rod 230, fixed plate 240 and two live-rollers 250 move down, tensioning the film, avoid the film to produce the fold, influence the detection, detect film bottom and top respectively through first detection device main part 122 and second detection device main part 132 this moment, all defects on the film surface are discerned, and report to the police to it, inform the scene manual work and judge, can reduce the manual work, improve product quality, save the cost.
It should be noted that, specific model specifications of the first detecting device main body 122, the second detecting device main body 132, the alarm device main body 140 and the servo motor 221 need to be determined by selecting a model according to an actual specification of the device, and a specific model selection calculating method adopts the prior art in the art, so that detailed descriptions thereof are omitted.
The power supply of the first sensing device body 122, the second sensing device body 132, the alarm device body 140, and the servo motor 221 and the principle thereof will be apparent to those skilled in the art, and will not be described in detail herein.
The foregoing is merely specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the present application, and the changes and substitutions are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (8)
1. The photovoltaic film vision inspection equipment is characterized by comprising
The detection structure comprises a bracket, a first detection component and a second detection component, wherein the first detection component is arranged on one side of the bracket, and the second detection component is arranged on the other side of the bracket;
the tensioning structure comprises a rectangular shell, a reciprocating sliding assembly, a connecting rod, a fixed plate and two rotating rollers, wherein the rectangular shell is arranged on one side of the support, the reciprocating sliding assembly is arranged in the rectangular shell, the connecting rod is connected with the reciprocating sliding assembly, the fixed plate is connected with the connecting rod, and the two rotating rollers are connected with the fixed plate in a rotating mode.
2. The photovoltaic thin film visual inspection apparatus of claim 1, wherein the first inspection assembly comprises a first frame and a first inspection device body, the first frame being coupled to the bracket, the first inspection device body being mounted within the first frame.
3. The photovoltaic thin film visual inspection apparatus of claim 2, wherein the second inspection assembly comprises a second frame and a second inspection device body, the second frame being coupled to the bracket, the second inspection device body being mounted within the second frame.
4. A photovoltaic thin film visual inspection apparatus according to claim 3, wherein an alarm device body is provided on one side of the support, and the first and second inspection device bodies are connected to the alarm device body.
5. The photovoltaic thin film visual inspection device according to claim 1, wherein the reciprocating slide assembly comprises a servo motor, a ball screw pair and a screw nut pair, wherein the servo motor is mounted on one side of the rectangular housing, the ball screw pair is connected with the servo motor, the ball screw pair is rotatably connected with the rectangular housing, the screw nut pair is connected with the ball screw pair, the screw nut pair is slidably connected with the inner wall of the rectangular housing, and the connecting rod is connected with the screw nut pair.
6. The photovoltaic thin film visual inspection device according to claim 5, wherein a slide block is arranged on one side of the screw nut pair, a slide groove is formed in the inner wall of the rectangular shell, and the slide block is in sliding connection with the slide groove.
7. The photovoltaic thin film visual inspection device according to claim 5, wherein bearings are arranged on two sides of the rectangular shell, and two ends of the ball screw pair are in interference fit with inner rings of the bearings.
8. The visual inspection device of claim 1, wherein a slot is formed through one side of the rectangular housing, and the connecting rod is slidably attached to the slot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223335093.2U CN219475434U (en) | 2022-12-12 | 2022-12-12 | Photovoltaic film vision detection equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223335093.2U CN219475434U (en) | 2022-12-12 | 2022-12-12 | Photovoltaic film vision detection equipment |
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CN219475434U true CN219475434U (en) | 2023-08-04 |
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CN202223335093.2U Active CN219475434U (en) | 2022-12-12 | 2022-12-12 | Photovoltaic film vision detection equipment |
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2022
- 2022-12-12 CN CN202223335093.2U patent/CN219475434U/en active Active
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