CN219466974U - Automotive interior spare adds heat stack production line - Google Patents
Automotive interior spare adds heat stack production line Download PDFInfo
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- CN219466974U CN219466974U CN202223095645.7U CN202223095645U CN219466974U CN 219466974 U CN219466974 U CN 219466974U CN 202223095645 U CN202223095645 U CN 202223095645U CN 219466974 U CN219466974 U CN 219466974U
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Abstract
The utility model discloses a heating and superposing production line of automotive upholstery, comprising the following steps: feeding trolley; the heating part comprises a first hot air heater and a second hot air heater which are arranged in parallel; the first feeding mechanical arm is arranged between the first hot air heater and the feeding trolley; the second feeding mechanical arm is arranged between the first hot air heater and the second hot air heater; and the plane to be processed of the forming press is arranged in the working range of the first feeding manipulator so that the first feeding manipulator can place the stacked sheet to be processed on the plane to be processed. The structure has the advantages of time and labor saving and high automation level, and the work efficiency and the quality of the automobile interior trim part can be effectively ensured while the sheet price superposition is effectively completed.
Description
Technical Field
The utility model relates to the technical field of automobile interior trim part processing, in particular to an automobile interior trim part heating and superposing production line.
Background
It is mentioned in the "automobile interior part compression molding process research" that automobile interior parts mainly refer to parts such as an instrument panel, a seat, a steering wheel, a door inner panel, a ceiling, an armrest, a trunk lining, an engine hood lining and the like which are installed in an automobile. In recent years, with the continuous development of automobile design and manufacturing technology, the requirements on interior trim parts are higher and higher, namely, the shape, the material and the color of the interior trim parts of the automobile are coordinated, and the functional requirements are met; meanwhile, the interior trim part is required to be attractive, comfortable, sound-insulating, shockproof and low in cost. Currently, automotive interior parts are evolving toward "harmonizing, practical, neat, safe, and comfortable". At present, a heating superposition and compression molding technology is adopted when sheet molding compounds are used for producing automotive interior parts, and domestic automotive interior parts production enterprises mostly introduce overseas complete sets of automotive interior part compression molding production equipment.
The automobile interior decoration production line is mainly used for producing automobile interior decoration products such as automobile roofs, passenger cabin carpets, trunk carpets, seat rear carpets, hat racks, hat rack covering surfaces, trunk inner cover plates, front left and right door plates, rear left and right door plates, door plate middle decorations and the like.
The process includes feeding cut sheet molding compound to a heating station by a material conveying device, heating, then feeding the sheet molding compound to a heated mold in a press molding machine for press molding, finally taking out a product for subsequent treatment, wherein the process can be divided into several stages of feeding, heating, stacking, pressing and the like, and the steps are implemented specifically, the sheet molding compound is manually carried or manually placed on a nail frame for conveying, so that the labor participation degree is high, the automation degree is low, and because the operation proficiency of each worker is different, the risk that two sheets are not completely aligned to each other exists in the stacking process of the two sheets, so that the processed automobile interior trim has quality defects.
Therefore, the heating and superposing production line for the automotive interior parts solves the problems.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides a heating and stacking production line for automotive upholstery, which has the advantages of time and labor saving and high automation level, and can effectively ensure the working efficiency and the quality of the automotive upholstery while effectively completing the price stacking of sheets.
In order to achieve the above object, the utility model provides a heating and superposing production line for automotive upholstery, comprising:
a feeding trolley, on which a first sheet to be processed is arranged;
a heating part including a first hot air heater for heating a first sheet to be processed and a second hot air heater for heating a second sheet to be processed, which are arranged in parallel;
the first feeding mechanical arm is arranged between the first hot air heater and the feeding trolley so as to move a first sheet to be processed on the feeding trolley to the first hot air heater;
the second feeding mechanical arm is arranged between the first hot air heater and the second hot air heater, and the second feeding mechanical arm superimposes a second sheet to be processed on the second hot air heater on a first sheet to be processed of the first hot air heater;
and the plane to be processed of the forming press is arranged in the working range of the first feeding manipulator so that the first feeding manipulator can place the stacked sheet to be processed on the plane to be processed.
The structure has the advantages of time and labor saving and high automation level, and the work efficiency and the quality of the automobile interior trim part can be effectively ensured while the sheet price superposition is effectively completed.
As a further optimization of the above solution, the first feeding manipulator is provided with a multi-axis mechanical arm, preferably, in the preferred embodiment, the mechanical arm is a seven-axis mechanical arm, which can perform multiple complex procedures, such as sheet grabbing and sheet sorting, so as to conveniently realize the operation of moving the first sheet to be processed from the feeding trolley to the first hot air heater and the operation of moving the stacked sheet to be processed from the first hot air heater to the plane to be processed.
As a further optimization of the above scheme, the above-mentioned second material loading manipulator includes arranging the crossbearer between above-mentioned first hot-blast heater and above-mentioned second hot-blast heater, be equipped with on this crossbearer and make rectilinear motion's automatic movable seat along above-mentioned crossbearer, wear to be equipped with automatic crane on the automatic movable seat, the lower part of this automatic crane is equipped with snatchs the piece, the middle part of above-mentioned crossbearer leaves the opening that supplies automatic movable seat to remove, the side of above-mentioned opening still is equipped with the guide rail, be equipped with the gomphosis on the guide rail on the above-mentioned automatic movable seat and can carry out rectilinear motion's spout along the guide rail, the transversal dovetail that takes on of above-mentioned guide rail is equipped with first rack on the opening lateral wall, be equipped with on the above-mentioned automatic movable seat and be equipped with first rack and can follow first rack and remove first motor through the pivot connection with first rack, be equipped with the second rack on the automatic movable seat, be equipped with second rack meshing on the automatic movable seat so that second rack is driven to go up and down to move at the second rack through the output of motor connection axle. This but setting of second material loading manipulator of sideslip can shorten the interval between first hot-blast heater and the second hot-blast heater, need not to consider the required manual work station problem of manual handling sheet material, reduces the holistic area of production line for production line overall structure is compacter, and above-mentioned automatic movable seat and automatic crane all adopt rack and pinion structure, utilize rack and pinion structure steady operation and the high advantage of reliability, ensure that the second waits to process the stable removal of sheet material between second hot-blast heater and first hot-blast heater.
The heating and superposing production line for the automotive upholstery has the following beneficial effects:
1. the heating and superposing production line for the automotive interior trim parts has the advantages of time saving, labor saving and high automation level, and can effectively finish the price superposition of sheet materials and effectively ensure the working efficiency and the quality of the automotive interior trim parts.
2. According to the heating and superposing production line for the automotive upholstery, the first feeding manipulator with the multi-axis mechanical arm is selected, and compared with a single-axis manipulator, multiple complex procedures such as sheet grabbing, sheet sorting and the like can be performed, so that the work of moving a first sheet to be processed from a feeding trolley to a first hot air heater and the movement of moving the superposed sheet to be processed from the first hot air heater to a plane to be processed can be conveniently realized.
3. According to the automobile interior trim part heating and superposing production line, the second feeding manipulator capable of transversely moving is arranged, so that the distance between the first hot air heater and the second hot air heater can be shortened, the problem of manual stations required by manual sheet material conveying is not required to be considered, the whole occupied area of the production line is reduced, the whole structure of the production line is more compact, the automatic moving seat and the automatic lifting frame are both in a rack-and-pinion structure, and the advantages of stable work and high reliability of the rack-and-pinion structure are utilized, so that the stable movement of the second sheet material to be processed between the second hot air heater and the first hot air heater is ensured.
Specific embodiments of the utility model are disclosed in detail below with reference to the following description and drawings, indicating the manner in which the principles of the utility model may be employed, it being understood that the embodiments of the utility model are not limited in scope and that the embodiments of the utility model include many variations, modifications and equivalents.
Drawings
FIG. 1 is a schematic diagram of a heating and superposing production line of an automotive interior part;
FIG. 2 is a schematic structural diagram of a second feeding manipulator according to the present utility model;
FIG. 3 is an enlarged schematic view of FIG. 2A;
FIG. 4 is an enlarged schematic view of the structure shown at B in FIG. 2;
FIG. 5 is a schematic structural diagram of a first hot air heater according to the present utility model;
FIG. 6 is a schematic diagram of a second hot air heater according to the present utility model;
fig. 7 is a schematic structural view of a first gear in the present utility model.
In the figure: 1. feeding trolley; 2. a heating section; 3. a first feeding manipulator; 4. a second feeding manipulator; 5. a molding press; 6. a guide rail; 7. a first gear; 8. a second gear; 21. a first hot air heater; 22. a second hot air heater; 31. the multi-axis mechanical arm is arranged on the upper part; 41. a cross frame; 42. an automatic moving seat; 43. an automatic lifting frame; 44 gripping members; 51. a plane to be processed; 71. a first motor; 81. a second motor; 411. an opening; 412. a first rack; 421. a chute; 431. and a second rack.
Detailed Description
The present utility model will be further described in detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the detailed description and specific examples, while indicating the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model.
It should be noted that, when an element is referred to as being "disposed on," or having an intermediate element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected to," or having an intermediate element, it may be directly connected to the other element or intervening elements may be present, and the term "fixedly connected" is used herein in a wide variety of manners and is not intended to be limiting, and the terms "vertical", "horizontal", "left", "right", and the like are used herein for illustrative purposes only and are not meant to be exclusive embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, and the terms used herein in this description are for the purpose of describing particular embodiments only and are not intended to limit the utility model to any and all combinations of one or more of the associated listed items;
referring to fig. 1-7 of the drawings, the utility model provides a preferred embodiment of a heating and superposing production line for automotive upholstery.
Here, an example of the automotive interior part heating and laminating production line according to the present utility model will be described in which an automotive interior part having two kinds of sheet heating and laminating processes is selected, and it should be noted that the automotive interior part described above is not limited to an automotive interior part having two kinds of sheet heating and laminating processes, but may include other automotive interior parts requiring heating and laminating processes.
With particular reference to fig. 1, this fig. 1 particularly shows the overall structure of a production line, and in combination with fig. 1, according to the orientation, includes a feeding portion, a heating portion, a forming portion, a first feeding manipulator and a second feeding manipulator, which correspond to each other in position, specifically:
and a feeding part, wherein a feeding trolley 1 is arranged on the feeding part, the first sheet to be processed is arranged on the feeding trolley 1, and in the embodiment, the feeding trolley 1 is selected from the feeding trolley 1 which moves through a track structure.
Further, in some embodiments, the feeding cart 1 is an automatic feeding cart 1.
A heating part 2, the heating part 2 comprises a first hot air heater 21 for heating a first sheet to be processed and a second hot air heater 22 for heating a second sheet to be processed which are arranged in parallel.
And a forming part comprising a forming press 5 for press forming the stacked sheet material to be processed.
The feeding part, the heating part 2 and the forming part form an n-type structure, wherein the heating part 2 is arranged at the transverse part of the n-type structure, and the feeding part and the forming part are arranged at the vertical part of the n-type structure.
The first feeding manipulator 3 is arranged at the opening of the n-type structure, so that the first hot air heater 21, the feeding trolley 1 and the plane 51 to be processed are located on the working path of the first feeding manipulator 3, the first sheet to be processed on the feeding trolley 1 is moved to the first hot air heater 21, and the first feeding manipulator 3 is placed on the plane 51 to be processed after being overlapped.
Further, the first loading manipulator 3 is provided with a multi-axis manipulator 31, in some embodiments, the manipulator is a seven-axis manipulator, which can perform multiple complex procedures, such as sheet grabbing and sheet sorting, so as to conveniently realize the movement of the first sheet to be processed from the loading trolley to the first hot air heater and the movement of the stacked sheet to be processed from the first hot air heater to the plane to be processed.
A second feeding manipulator 4, the second feeding manipulator 4 is arranged between the first hot air heater 21 and the second hot air heater 22, and the second feeding manipulator 4 superimposes the second sheet to be processed on the second hot air heater 22 on the first sheet to be processed of the first hot air heater 21;
the second loading manipulator 4 comprises a cross frame 41 arranged between the first hot air heater 21 and the second hot air heater 22, an automatic moving seat 42 which moves linearly along the cross frame 41 is arranged on the cross frame 41, an automatic lifting frame 43 is penetrated on the automatic moving seat 42, a grabbing piece 44 is arranged at the lower part of the automatic lifting frame 43, an opening 411 for moving the automatic moving seat 42 is reserved at the middle part of the cross frame 41, a guide rail 6 is also arranged at the side surface of the opening 411, a slide groove 421 which is embedded on the guide rail 6 and can move linearly along the guide rail 6 is arranged on the automatic moving seat 42, a first rack 412 is arranged at the side wall of the guide rail 6, a first gear 7 which is matched with the first rack 412 and can move along the first rack 412 is arranged on the automatic moving seat 42, the input end of the first gear 7 is connected with a first motor 71 through a rotating shaft, the automatic lifting frame 43 is provided with a second rack 431, the automatic moving seat 42 is provided with a second gear 8 meshed with the second rack 431 so that the second gear 8 drives the second rack 431 to do lifting motion, the second gear 8 is connected with the output end of the second motor 81 through a connecting shaft, the arrangement of the transversely movable second feeding manipulator 4 can shorten the interval between the first hot air heater 21 and the second hot air heater 22 without considering the manual station problem required by manual sheet material conveying, the whole occupied area of the production line is reduced, the whole structure of the production line is more compact, the automatic moving seat 42 and the automatic lifting frame 43 both adopt a gear-rack structure, and the advantages of stable work and high reliability of the gear-rack structure are utilized, the stable movement of the second sheet to be processed between the second hot air heater 22 and the first hot air heater 21 is ensured.
In summary, the heating and stacking production line for the automotive interior trim part has the advantages of time saving, labor saving and high automation level, and can effectively complete sheet cost stacking and effectively ensure the working efficiency and the quality of the automotive interior trim part.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, or alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. An automotive interior spare adds heat stack production line, characterized in that includes:
the feeding trolley (1), wherein a first sheet material to be processed is arranged on the feeding trolley (1);
a heating part (2), wherein the heating part (2) comprises a first hot air heater (21) for heating a first sheet to be processed and a second hot air heater (22) for heating a second sheet to be processed, which are arranged in parallel;
the first feeding mechanical arm (3) is arranged between the first hot air heater (21) and the feeding trolley (1) so as to move a first sheet to be processed on the feeding trolley (1) onto the first hot air heater (21);
the second feeding mechanical arm (4) is arranged between the first hot air heater (21) and the second hot air heater (22), and the second feeding mechanical arm (4) superimposes the second sheet to be processed on the second hot air heater (22) on the first sheet to be processed of the first hot air heater (21);
and the forming press (5) is arranged in the working range of the first feeding mechanical arm (3) on a plane (51) to be processed of the forming press (5) so that the first feeding mechanical arm (3) places the stacked sheet material to be processed on the plane (51) to be processed.
2. The automotive interior part heating and stacking production line according to claim 1, wherein: the first feeding manipulator (3) is provided with a multi-axis mechanical arm (31).
3. The automotive interior part heating and stacking production line according to claim 2, wherein: the second feeding manipulator (4) comprises a transverse frame (41) arranged between the first hot air heater (21) and the second hot air heater (22), an automatic moving seat (42) which moves linearly along the transverse frame (41) is arranged on the transverse frame (41), an automatic lifting frame (43) is arranged on the automatic moving seat (42) in a penetrating mode, and a grabbing piece (44) is arranged at the lower portion of the automatic lifting frame (43).
4. A heating and stacking production line for automotive upholstery according to claim 3, wherein: an opening (411) for moving the automatic moving seat (42) is reserved in the middle of the transverse frame (41), a guide rail (6) is further arranged on the side face of the opening (411), and a sliding groove (421) which is embedded on the guide rail (6) and can linearly move along the guide rail (6) is arranged on the automatic moving seat (42).
5. The automotive interior part heating and stacking production line according to claim 4, wherein: the cross section of the guide rail (6) is dovetail-shaped.
6. The automotive interior part heating and stacking production line according to claim 5, wherein: the side wall of the opening (411) is provided with a first rack (412), the automatic moving seat (42) is provided with a first gear (7) which is matched with the first rack (412) and can move along the first rack (412), and the input end of the first gear (7) is connected with a first motor (71) through a rotating shaft.
7. The automotive interior part heating and stacking production line according to claim 6, wherein: the automatic lifting frame (43) is provided with a second rack (431), the automatic moving seat (42) is provided with a second gear (8) meshed with the second rack (431) so that the second gear (8) drives the second rack (431) to do lifting motion, and the second gear (8) is connected to the output end of the second motor (81) through a connecting shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095645.7U CN219466974U (en) | 2022-11-21 | 2022-11-21 | Automotive interior spare adds heat stack production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095645.7U CN219466974U (en) | 2022-11-21 | 2022-11-21 | Automotive interior spare adds heat stack production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219466974U true CN219466974U (en) | 2023-08-04 |
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ID=87442168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223095645.7U Active CN219466974U (en) | 2022-11-21 | 2022-11-21 | Automotive interior spare adds heat stack production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219466974U (en) |
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2022
- 2022-11-21 CN CN202223095645.7U patent/CN219466974U/en active Active
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