CN219466165U - Intelligent inspection robot system for port belt conveyor - Google Patents

Abstract

The utility model discloses an intelligent inspection robot system for a port belt conveyor, which comprises a control system, wherein the control system mainly comprises a berthing carriage, a track and an inspection robot, one end part of the track is arranged on the inner side wall of the berthing carriage, the inspection robot is movably arranged on the track, the inspection robot comprises a moving platform movably arranged on the track, the bottom of the moving platform is provided with a shell, the bottom of the shell is provided with a binocular cradle head, and a power supply and a control center system are arranged in the shell. According to the utility model, the intelligent inspection of the belt conveyor can be realized through the inspection robot, the inspection times of personnel are reduced, the personal injury of a belt conveyor conveying system is reduced, the state of the belt conveyor can be accurately analyzed and diagnosed, the production and operation key index data of the conveying belt are provided, and the purpose of reliable operation of equipment is finally realized.

Description

Intelligent inspection robot system for port belt conveyor

Technical Field

The utility model relates to the technical field of safety inspection, in particular to an intelligent inspection robot system for a port belt conveyor.

Background

The "Internet+" three years of artificial intelligence action implementation "and" new generation artificial intelligence development planning "in China all propose" promote important field intelligent product innovation application and test point demonstration ", promote artificial intelligence scale application". The national energy group 2020 is advanced on developing 'intelligent operation platform and functional module' by the guidelines of the key research and development directions of technological innovation in the year 2020; intelligent monitoring, early warning and equipment diagnosis technology). In recent years, information technology and artificial intelligence have been vigorously developed. The intelligent inspection robot integrating functions of autonomous inspection, intelligent monitoring, intelligent data acquisition and analysis, state alarm and the like is widely applied to the fields of electric power, large factories and mines, petrochemical industry, metallurgy, ports, safety supervision and the like.

The belt conveyor is used as main force equipment for wharf transportation, and plays an extremely important role in the transportation process due to the operation modes of high automation and specialization degree and continuous and large transportation capacity. However, as the production task is continuously increased, the utilization rate of the equipment is gradually increased, and the equipment is in a running state for a long time, so that the key parts such as a carrier roller, a drive and the like are possibly unbalanced, not centered, worn and the like due to vibration, installation precision and the like, and the temperature is possibly increased due to mechanical faults such as unbalance, centering and abrasion. Because the belt conveyor is generally loaded with inflammable substances such as coal and the like in ports, if equipment fails and is not found in time, high temperature generated by long-time friction among the equipment can cause major fire and even explosion accidents, irrecoverable loss and even personnel injury, therefore, a set of intelligent inspection system is required to be installed on the equipment, and the functions of early warning and inspection are achieved.

Disclosure of Invention

The utility model aims to solve the technical problems and provides an intelligent inspection robot system for a port belt conveyor.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides a robot system is patrolled and examined to harbour belt feeder intelligence, includes control system, control system mainly includes berth carriage, track and inspection robot, orbital one end tip is installed on berth carriage's inside wall, inspection robot movable mounting is on the track, inspection robot includes movable mounting moving platform on the track, the casing is installed to moving platform's bottom, binocular cloud platform is installed to the bottom of casing, window, air analysis detector, light filling lamp, adapter, speaker, high definition digtal camera and warning light are installed to the bottom of casing, wireless response charging panel, vehicle antenna, switch and the inductive switch that charges are installed towards the one end of berth carriage to the inspection robot, the internally mounted who berths the carriage has the purge mechanism to inspection robot clearance.

Preferably, the wireless induction charging head is installed in the berthing carriage, and the wireless induction charging head is correspondingly arranged with the wireless induction charging panel.

Preferably, the upper end of the mobile platform is provided with a mounting groove, two rubber wheels are mounted in the mounting groove, the rubber wheels are driven to rotate by a driving motor, and the rubber wheels are propped against the track.

Preferably, a discharge port is mounted at the bottom of the housing, the discharge port being connected to a discharge end of the air analysis detector.

Preferably, the purge mechanism comprises a connection rack mounted at the bottom of the berthing carriage, and a dust removal blower is mounted at the bottom of the connection rack.

Preferably, two risers are installed to the bottom of berthing carriage, two the control box is installed to the bottom of riser, run through from top to bottom in the upper end lateral wall of control box is equipped with two montants, two the montant passes through the power unit drive and rotates, the inner wall fixedly connected with bracing piece of control box, two the montant all runs through the bracing piece and rather than rotating and connect, two circular piece is all installed to the upper end of montant, two the equal fixedly connected with soft cleaning brush of upper end of circular piece, two hair-dryer are installed to the control box upper end, two the air-supply line is installed to the air inlet end of hair-dryer, the air-out pipe is installed to the air-out end of hair-dryer, the dust blowing cover is all installed to the upper end of air-out pipe.

Preferably, the power mechanism comprises an L-shaped plate arranged in the control box, a motor is arranged on the L-shaped plate, a driving rod is arranged at the output end of the motor, driving wheels are arranged on the driving rod and the two vertical rods, and the four driving wheels are connected through a belt.

Preferably, two risers are installed at the bottom of the berthing carriage, a control box is installed at the bottom of the two risers, two vertical rods are vertically arranged on the upper end side wall of the control box in a penetrating mode, the vertical rods are arranged in a hollow mode, the two vertical rods are driven to rotate through a power mechanism, the power mechanism comprises an L-shaped plate installed in the control box, a motor is installed on the L-shaped plate, a driving rod is installed at the output end of the motor, driving wheels are installed on the driving rod and the two vertical rods, and the four driving wheels are connected through a belt; the inner wall fixedly connected with bracing piece of control box, two the montant all runs through the bracing piece and rotates rather than being connected, two circular piece is all installed to the upper end of montant, circular piece is cavity setting and communicates with the montant, the upper end of circular piece runs through and is equipped with a plurality of negative pressure holes, two the equal fixedly connected with soft cleaning brush of upper end of circular piece, negative pressure dust removal mechanism is installed to the bottom of control box.

Preferably, the negative pressure dust removing mechanism comprises a negative pressure fan arranged at the bottom of the control box, a Y-shaped pipe is arranged at the air inlet end of the negative pressure fan, the Y-shaped pipe penetrates through the bottom of the control box, rotary joints are arranged at the bottoms of the two vertical rods, and the Y-shaped pipe is communicated with the rotary joints.

Compared with the prior art, the utility model has the beneficial effects that:

1. the intelligent inspection robot has the advantages that the intelligent inspection of the belt conveyor can be realized through the inspection robot, the inspection times of personnel are reduced, the personal injury of a belt conveyor conveying system is reduced, meanwhile, various operation data of the belt conveyor are collected and concentrated in a large database, a belt conveyor model is built, the corresponding model is combined with a production management system, equipment states and alarm signals of the belt conveyor are provided for the operation personnel, the maintenance personnel can accurately analyze and diagnose the states of the belt conveyor according to related data, production and operation key index data of a conveying belt are provided, and finally the purpose of reliable operation of equipment is achieved.

2. The motor works to drive the driving rod to rotate, under the transmission of the transmission wheel and the belt, the vertical rod, the round block and the soft cleaning brush can rotate, and dust at the bottom of the shell can be effectively cleaned through the rotating soft cleaning brush, so that the cleaning effect is better and more thorough.

3. The motor work drives the actuating lever and rotates, under the transmission of drive wheel and belt, can realize montant, circular piece and soft cleaning brush and rotate, can carry out effectual clearance to the dust of casing bottom through pivoted soft cleaning brush, simultaneously, starts negative pressure fan, so can sit in negative pressure hole department and appear the negative pressure, so can suck away the dust of cleaning, finally discharge through negative pressure fan's discharge end, so, need not clean air, also need not to arrange the pipeline, also reduced the condition of cleaning dust raise dust.

In summary, the intelligent inspection robot can enable the belt conveyor to realize intelligent inspection, reduce the inspection times of personnel, reduce the damage of the belt conveyor conveying system to personnel, accurately analyze and diagnose the state of the belt conveyor, provide key index data for the production and operation of the conveying belt, and finally realize the purpose of reliable operation of equipment.

Drawings

Fig. 1 is a schematic structural diagram of an intelligent inspection robot system for a port belt conveyor according to embodiment 1;

fig. 2 is a bottom view of a housing in the intelligent inspection robot system for a port belt conveyor according to embodiment 1;

fig. 3 is a side view of an intelligent inspection robot system for a port belt conveyor according to embodiment 1;

fig. 4 is a schematic structural diagram of an intelligent inspection robot system for a port belt conveyor according to embodiment 2;

fig. 5 is a side view of a vertical rod in the intelligent inspection robot system for a port belt conveyor according to embodiment 2;

fig. 6 is a schematic structural diagram of an intelligent inspection robot system for a port belt conveyor according to embodiment 3;

fig. 7 is a partial side view of an intelligent inspection robot system for a port belt conveyor according to embodiment 3.

In the figure: 1 control system, 2 berth carriage, 3 tracks, 4 moving platform, 5 wireless induction charging head, 6 link, 7 dust removal hair dryer, 8 casing, 9 binocular cloud platform, 10 inspection window, 11 air analysis detector, 12 discharge port, 13 light filling lamp, 14 pickup, 15 speaker, 16 high definition digtal camera, 17 warning light, 18 rubber wheel, 19 wireless induction charging panel, 20 vehicle antenna, 21 switch, 22 charge inductive switch, 23 riser, 24 control box, 25 bracing piece, 26 hair dryer, 27 dust blowing cover, 28 air inlet pipe, 29 air outlet pipe, 30 circular block, 31 soft cleaning brush, 32 drive wheel, 33L template, 34 motor, 35 actuating lever, 36 belt, 37 montant, 38 negative pressure hole, 39 negative pressure fan, 40Y pipe, 41 rotary joint.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Example 1

Referring to fig. 1-3, a port belt feeder intelligence inspection robot system, including control system 1, control system 1 mainly includes berth carriage 2, track 3 and inspection robot, wherein, install wireless induction charging head 5 in berth carriage 2, wireless induction charging head 5 and wireless induction charging panel 19 position correspond the setting.

One end of the track 3 is installed on the inner side wall of the berthing carriage 2, the movable installation of the inspection robot is on the track 3, the inspection robot comprises a movable platform 4 movably installed on the track 3, the upper end of the movable platform 4 is provided with an installation groove, two rubber wheels 18 are installed in the installation groove, the rubber wheels 18 are driven to rotate by a driving motor, and the rubber wheels 18 are propped against the track 3.

The casing 8 is installed to the bottom of mobile platform 4, binocular cloud platform 9 is installed to the bottom of casing 8, inspection window 10, air analysis detector 11, light filling lamp 13, pickup 14, speaker 15, high definition digtal camera 16 and warning light 17 are installed to the bottom of casing 8, wireless response charging panel 19, vehicle antenna 20, switch 21 and charging induction switch 22 are installed towards the one end of berthing carriage 2 to the robot of patrolling and examining, wherein, discharge port 12 is installed to the bottom of casing 8, and discharge port 12 is connected with the discharge end of air analysis detector 11.

The inside of the berthing carriage 2 is provided with a sweeping mechanism for cleaning the inspection robot, the sweeping mechanism comprises a connecting frame 6 arranged at the bottom of the berthing carriage 2, and a dust removal blower 7 is arranged at the bottom of the connecting frame 6.

In this embodiment, can make the belt feeder realize intelligent inspection through the robot of patrolling and examining, reduce the number of times that personnel carry out the inspection, reduced the injury of belt feeder conveying system to the person, simultaneously, gather each item of operation data of belt feeder, and concentrate in big database, establish the belt feeder model, corresponding model combines together with production management system, equipment state and the alarm signal of belt feeder are provided to the operating personnel, the maintainer can accurately carry out analysis and diagnosis to the state of belt feeder according to relevant data, the production of providing the conveyer belt, operation key index data, finally realize the purpose of reliable operation of equipment.

The berthing carriage 2 is an intelligent inspection robot berthing point, is a comprehensive berthing point for collecting automatic charging piles and cleaning a vehicle body, and has the functions of dust prevention and water prevention. When the conveying line is cleaned, the intelligent inspection robot is parked in the parking carriage 2, so that the equipment is prevented from being flushed by the high-pressure water gun; when the belt conveyor line operates, if the dust content in the field is high, the bottom surface of the shell 8 is stained with dust in a short time, normal data acquisition of relevant video acquisition equipment is affected, the position of the berthing carriage 2 is provided with clean compressed air, and the dust removal blower 7 periodically returns to the nest to charge and clean the vehicle body by utilizing the clean compressed air of the position of the berthing carriage in the operation process.

Example 2

Referring to fig. 4 to 5, in the present embodiment, unlike embodiment 1, two risers 23 are installed at the bottom of the berthing carriage 2, a control box 24 is installed at the bottom of the two risers 23, two vertical rods 37 are vertically penetrating through the upper side wall of the control box 24, the two vertical rods 37 are driven to rotate by a power mechanism, a supporting rod 25 is fixedly connected to the inner wall of the control box 24, the two vertical rods 37 penetrate through the supporting rod 25 and are rotatably connected with the supporting rod 25, round blocks 30 are installed at the upper ends of the two vertical rods 37, soft cleaning brushes 31 are fixedly connected to the upper ends of the two round blocks 30, two blowers 26 are installed at the upper ends of the control box 24, an air inlet pipe 28 is installed at the air inlet ends of the two blowers 26, an air outlet pipe 29 is installed at the air outlet ends of the blowers 26, a dust blowing cover 27 is installed at the upper end of the air outlet pipe 29, the power mechanism comprises an L-shaped plate 33 installed in the control box 24, a motor 34 is installed at the output end of the motor 34, a driving rod 35, driving wheels 32 are installed at the two vertical rods 37, and four driving wheels 32 are connected by means of a belt 36.

In the embodiment, air is moist, dust is attached to the bottom of the shell 8, so that collection of the high-definition camera 16 and the like is affected, and cleaning is incomplete through gas purging; therefore, in this embodiment, the motor 34 is started, the motor 34 works to drive the driving rod 35 to rotate, and under the transmission of the driving wheel 32 and the belt 36, the rotation of the vertical rod 37, the circular block 30 and the soft cleaning brush 31 can be realized, and the dust at the bottom of the shell 8 can be effectively cleaned through the rotating soft cleaning brush 31;

the front and rear soft cleaning brushes 31 are provided, so that the bottom of the shell 8 is cleaned effectively and thoroughly, and interference of the binocular cradle head 9 is avoided.

Example 3

Referring to fig. 6-7, the difference between this embodiment and embodiments 1 and 2 is that two risers 23 are installed at the bottom of the berthing carriage 2 in this embodiment, a control box 24 is installed at the bottom of the two risers 23, two vertical rods 37 are vertically penetrating through the upper side wall of the control box 24, the vertical rods 37 are arranged in a hollow manner, the two vertical rods 37 are driven to rotate by a power mechanism, the power mechanism comprises an L-shaped plate 33 installed in the control box 24, a motor 34 is installed on the L-shaped plate 33, a driving rod 35 is installed at the output end of the motor 34, driving wheels 32 are installed on the driving rod 35 and the two vertical rods 37, and the four driving wheels 32 are connected by a belt 36; the inner wall fixedly connected with bracing piece 25 of control box 24, two montants 37 all run through bracing piece 25 and rotate rather than being connected, circular piece 30 is all installed to the upper end of two montants 37, circular piece 30 is the cavity setting and communicates with montant 37, the upper end of circular piece 30 runs through and is equipped with a plurality of negative pressure holes 38, the soft brush 31 of all fixedly connected with of upper end of two circular pieces 30, negative pressure dust removal mechanism is installed to the bottom of control box 24, negative pressure dust removal mechanism is including installing the negative pressure fan 39 in the control box 24 bottom, Y type pipe 40 is installed to the air inlet end of negative pressure fan 39, Y type pipe 40 runs through the bottom setting of control box 24, rotary joint 41 is all installed to the bottom of two montants 37, Y type pipe 40 is linked together with rotary joint 41.

The difference in this embodiment is that in both embodiments 1 and 2, clean air is required, and corresponding pipes to be conveyed are very inconvenient for arrangement of the pipes, etc., and there is still a case that dust continues to adhere to the bottom of the housing 8;

in this embodiment, start motor 34, motor 34 work drives actuating lever 35 and rotates, under the transmission of drive wheel 32 and belt 36, can realize that montant 37, circular piece 30 and soft cleaning brush 31 rotate, can carry out effectual clearance to the dust of casing 8 bottom through pivoted soft cleaning brush 31, simultaneously, start negative pressure fan 39, so can sit in negative pressure hole 38 department and appear the negative pressure, so can suck the dust of cleaning away, finally discharge through the discharge end of negative pressure fan 39, so need not clean air, need not to arrange the pipeline yet, also reduced the condition of cleaning dust raise dust.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (9)

1. The utility model provides a robot system is patrolled and examined to harbour belt feeder intelligence, includes control system (1), a serial communication port, control system (1) mainly includes berth carriage (2), track (3) and inspection robot, the one end tip of track (3) is installed on the inside wall of berth carriage (2), inspection robot movable mounting is on track (3), inspection robot includes movable mounting mobile platform (4) on track (3), casing (8) are installed to the bottom of mobile platform (4), binocular cloud platform (9) are installed to the bottom of casing (8), inspection window (10), air analysis detector (11), light filling lamp (13), pickup (14), speaker (15), high definition digtal camera (16) and warning light (17) are installed to the bottom of casing (8), inspection robot installs wireless sensing panel (19), on-vehicle antenna (20), switch (21) and charging sensing switch (22) towards the one end of berthing carriage (2), inspection window (8) is installed to the inside of inspection robot of casing (2) and is cleared up the mechanism of machine.

2. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein a wireless induction charging head (5) is installed in the berthing carriage (2), and the wireless induction charging head (5) and a wireless induction charging panel (19) are arranged in a position corresponding to each other.

3. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein an installation groove is formed in the upper end of the mobile platform (4), two rubber wheels (18) are installed in the installation groove, the rubber wheels (18) are driven to rotate through a driving motor, and the rubber wheels (18) are propped against the track (3).

4. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein the bottom of the shell (8) is provided with a discharge outlet (12), and the discharge outlet (12) is connected with a discharge end of the air analysis detector (11).

5. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein the purging mechanism comprises a connecting frame (6) arranged at the bottom of the berthing carriage (2), and a dust removal blower (7) is arranged at the bottom of the connecting frame (6).

6. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein two risers (23) are installed at the bottom of a berthing carriage (2), two control boxes (24) are installed at the bottoms of the risers (23), two vertical rods (37) are vertically penetrated and arranged on the upper end side walls of the control boxes (24), two vertical rods (37) are driven to rotate through a power mechanism, a supporting rod (25) is fixedly connected to the inner wall of the control boxes (24), two vertical rods (37) penetrate through the supporting rod (25) and are connected with the supporting rod in a rotating mode, round blocks (30) are installed at the upper ends of the two vertical rods (37), soft cleaning brushes (31) are fixedly connected to the upper ends of the round blocks (30), two blowers (26) are installed at the upper ends of the control boxes (24), air inlet pipes (28) are installed at the air outlet ends of the blowers (26), and air outlet pipes (29) are installed at the air outlet ends of the blowers (26), and dust outlet covers (27) are installed at the upper ends of the air outlet pipes (29).

7. The intelligent inspection robot system for the port belt conveyor according to claim 6, wherein the power mechanism comprises an L-shaped plate (33) arranged in the control box (24), a motor (34) is arranged on the L-shaped plate (33), a driving rod (35) is arranged at the output end of the motor (34), driving wheels (32) are arranged on the driving rod (35) and two vertical rods (37), and four driving wheels (32) are connected through a belt (36).

8. The intelligent inspection robot system for the port belt conveyor according to claim 1, wherein two vertical plates (23) are installed at the bottom of the berthing carriage (2), a control box (24) is installed at the bottom of each vertical plate (23), two vertical rods (37) are vertically arranged on the upper end side wall of each control box (24) in a penetrating mode, each vertical rod (37) is arranged in a hollow mode, the two vertical rods (37) are driven to rotate through a power mechanism, the power mechanism comprises an L-shaped plate (33) installed in each control box (24), a motor (34) is installed on each L-shaped plate (33), a driving rod (35) is installed at the output end of each motor (34), driving wheels (32) are installed on each driving rod (35) and each vertical rod (37), and the four driving wheels (32) are connected through a belt (36); the inner wall fixedly connected with bracing piece (25) of control box (24), two montant (37) all run through bracing piece (25) and rotate rather than being connected, two circular piece (30) are all installed to the upper end of montant (37), circular piece (30) are the cavity setting and with montant (37) intercommunication, the upper end of circular piece (30) runs through and is equipped with a plurality of negative pressure holes (38), two the equal fixedly connected with soft cleaning brush (31) of upper end of circular piece (30), negative pressure dust removal mechanism is installed to the bottom of control box (24).

9. The intelligent inspection robot system for the port belt conveyor according to claim 8, wherein the negative pressure dust removing mechanism comprises a negative pressure fan (39) arranged at the bottom of the control box (24), a Y-shaped pipe (40) is arranged at the air inlet end of the negative pressure fan (39), the Y-shaped pipe (40) penetrates through the bottom of the control box (24), rotary joints (41) are arranged at the bottoms of the two vertical rods (37), and the Y-shaped pipe (40) is communicated with the rotary joints (41).