CN219443952U - Hydraulic cylinder repair girth welding machine - Google Patents

Hydraulic cylinder repair girth welding machine Download PDF

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Publication number
CN219443952U
CN219443952U CN202223465196.0U CN202223465196U CN219443952U CN 219443952 U CN219443952 U CN 219443952U CN 202223465196 U CN202223465196 U CN 202223465196U CN 219443952 U CN219443952 U CN 219443952U
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top surface
mounting
welding
hydraulic cylinder
electric
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朱赛赛
李金强
杨亮
孙蕾
吴国东
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Tianjin Yiwei Fluid Transmission Control Equipment Co ltd
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Tianjin Yiwei Fluid Transmission Control Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型涉及液压缸修复技术领域,且公开了一种液压缸修复环焊机,包括环焊机,环焊机包括底座、电机、转盘、电动丝杆、电动伸缩杆、焊枪、安装板、电推杆、夹板、安装架、筒体、进气扇和活性炭板。该液压缸修复环焊机可将不同大小的液压缸放置于转盘顶面,通过电推杆驱动夹板将其固定,通过电动丝杆和电动伸缩杆将焊枪调整至焊接位置,最后通过电机驱动转盘旋转,使被固定的液压缸一并旋转,让焊枪可以对其进行环形焊接,使焊接效率更高,且弧形表面的焊接质量一致。通过安装进气扇、筒体和活性炭板,使得进气扇可将焊接产生异味吸入筒体,再由活性炭板进行吸收,减少焊接时的异味。

The utility model relates to the technical field of hydraulic cylinder repair, and discloses a ring welder for hydraulic cylinder repair, including a ring welder. The ring welder includes a base, a motor, a turntable, an electric screw rod, an electric telescopic rod, a welding torch, a mounting plate, Electric push rod, splint, mounting bracket, cylinder, intake fan and activated carbon plate. The hydraulic cylinder repair ring welding machine can place hydraulic cylinders of different sizes on the top surface of the turntable, drive the splint through the electric push rod to fix it, adjust the welding torch to the welding position through the electric screw rod and electric telescopic rod, and finally drive the turntable through the motor Rotate, so that the fixed hydraulic cylinder rotates together, so that the welding torch can perform circular welding on it, so that the welding efficiency is higher, and the welding quality of the arc surface is consistent. By installing the intake fan, cylinder and activated carbon plate, the intake fan can absorb the odor generated by welding into the cylinder, and then absorbed by the activated carbon plate to reduce the odor during welding.

Description

一种液压缸修复环焊机A hydraulic cylinder repair ring welding machine

技术领域technical field

本实用新型涉及液压缸修复技术领域,具体为一种液压缸修复环焊机。The utility model relates to the technical field of hydraulic cylinder repair, in particular to a ring welding machine for hydraulic cylinder repair.

背景技术Background technique

液压缸是机械器件中常用的构件,在矿山机械中,液压缸的使用更为常见,例如液压升降装置、液压打孔装置等均需要使用到液压缸,而液压缸在使用过程中会出现细小的裂缝,而通常采用的方法为对裂缝进行焊接,从而避免液压缸的裂缝继续扩大从而影响液压缸的正常使用。Hydraulic cylinders are commonly used components in mechanical devices. In mining machinery, the use of hydraulic cylinders is more common. For example, hydraulic lifting devices, hydraulic drilling devices, etc. need to use hydraulic cylinders, and hydraulic cylinders will appear small during use. The cracks, and the usual method is to weld the cracks, so as to avoid the cracks of the hydraulic cylinder from continuing to expand and affect the normal use of the hydraulic cylinder.

现有的液压缸焊接时,需要将液压缸固定,再通过手持焊枪对液压缸的弧形表面裂缝处进行一一焊接,操作繁琐的同时,使不同的人进行焊接时质量不一。When welding the existing hydraulic cylinders, the hydraulic cylinder needs to be fixed, and then the arc-shaped surface cracks of the hydraulic cylinders are welded one by one with a hand-held welding torch. The operation is cumbersome and at the same time, different people have different welding quality.

实用新型内容Utility model content

(一)解决的技术问题(1) Solved technical problems

针对现有技术的不足,本实用新型提供了一种液压缸修复环焊机,具备电机、转盘、安装板、电推杆、夹板、电动丝杆、电动伸缩杆和焊枪,使得可将不同大小的液压缸放置于转盘顶面,通过电推杆驱动夹板将其固定,通过电动丝杆和电动伸缩杆将焊枪调整至焊接位置,最后通过电机驱动转盘旋转,使被固定的液压缸一并旋转,让焊枪可以对其进行环形焊接,使焊接效率更高,且弧形表面的焊接质量一致等优点,解决了上述技术问题。Aiming at the deficiencies of the prior art, the utility model provides a hydraulic cylinder repair ring welding machine, which is equipped with a motor, a turntable, a mounting plate, an electric push rod, a splint, an electric screw rod, an electric telescopic rod and a welding torch, so that different sizes of The hydraulic cylinder is placed on the top surface of the turntable, fixed by the electric push rod to drive the splint, the welding torch is adjusted to the welding position by the electric screw rod and the electric telescopic rod, and finally the turntable is driven by the motor to rotate, so that the fixed hydraulic cylinder rotates together , so that the welding gun can perform circular welding on it, so that the welding efficiency is higher, and the welding quality of the arc surface is consistent, etc., which solves the above technical problems.

(二)技术方案(2) Technical solutions

为实现上述目的,本实用新型提供如下技术方案:一种液压缸修复环焊机,包括环焊机,所述环焊机包括底座、电机、转盘、电动丝杆、电动伸缩杆、焊枪、安装板、电推杆、夹板、安装架、筒体、进气扇和活性炭板;In order to achieve the above purpose, the utility model provides the following technical solutions: a hydraulic cylinder repair ring welding machine, including a ring welding machine, the ring welding machine includes a base, a motor, a turntable, an electric screw rod, an electric telescopic rod, a welding torch, an installation Plate, electric push rod, splint, mounting frame, cylinder, intake fan and activated carbon plate;

所述底座顶面顶面设有电机,所述电机输出端设有转盘,所述转盘顶面两端分别设有安装板,所述安装板侧面设有电推杆,所述电推杆一端设有夹板,所述底座顶面两端分别设有安装架,所述安装架顶面设有筒体。The top surface of the base is provided with a motor, the output end of the motor is provided with a turntable, the two ends of the top surface of the turntable are respectively provided with a mounting plate, the side of the mounting plate is provided with an electric push rod, and one end of the electric push rod A splint is provided, mounting frames are respectively provided at both ends of the top surface of the base, and a cylinder is provided on the top surface of the mounting frame.

优选的,所述底座顶面设有安装槽,所述安装槽内壁固定安装有电机,所述电机顶面固定安装有转盘。Preferably, an installation groove is provided on the top surface of the base, a motor is fixedly installed on the inner wall of the installation groove, and a turntable is fixedly installed on the top surface of the motor.

通过上述技术方案,使得电机可驱动转盘旋转。Through the above technical solution, the motor can drive the turntable to rotate.

优选的,所述转盘顶面两端分别固定安装有安装板,所述安装板侧面贯穿设有安装孔,所述安装孔内壁固定安装有电推杆,所述电推杆一端固定安装有夹板,所述夹板呈弧形且内壁设有橡胶垫。Preferably, the two ends of the top surface of the turntable are respectively fixedly installed with mounting plates, the side of the mounting plate is provided with mounting holes, the inner wall of the mounting hole is fixedly mounted with electric push rods, and one end of the electric push rods is fixedly mounted with splints , the splint is arc-shaped and the inner wall is provided with a rubber pad.

通过上述技术方案,使得电推杆可驱动夹板移动,从而夹住固定不同大小的液压缸,橡胶垫的设置使其夹持效果更好。Through the above technical solution, the electric push rod can drive the splint to move, thereby clamping and fixing hydraulic cylinders of different sizes, and the setting of the rubber pad makes the clamping effect better.

优选的,所述底座顶面一端固定安装有电动丝杆,所述电动丝杆活动块背面固定安装有电动伸缩杆,所述电动伸缩杆一端固定连接有焊枪。Preferably, an electric screw rod is fixedly installed on one end of the top surface of the base, an electric telescopic rod is fixedly installed on the back of the movable block of the electric screw rod, and a welding torch is fixedly connected to one end of the electric telescopic rod.

通过上述技术方案,使得电动丝杆可驱动电动伸缩杆垂直位移,电动伸缩杆可驱动焊枪水平位移。Through the above technical proposal, the electric screw rod can drive the vertical displacement of the electric telescopic rod, and the electric telescopic rod can drive the horizontal displacement of the welding torch.

优选的,所述底座顶面两端分别固定安装有安装架,所述安装架顶面固定连接有筒体,所述筒体内部中空,且一端设有开口,所述进气扇固定安装于开口内壁,所述活性炭板固定安装于筒体内壁。Preferably, two ends of the top surface of the base are respectively fixedly installed with a mounting frame, and the top surface of the mounting frame is fixedly connected with a cylinder, the cylinder is hollow inside, and one end is provided with an opening, and the air intake fan is fixedly mounted on The inner wall of the opening, the activated carbon plate is fixedly installed on the inner wall of the cylinder.

通过上述技术方案,使得进气扇可将焊接产生异味吸入筒体,再由活性炭板进行吸收,减少焊接时的异味。Through the above technical proposal, the air intake fan can absorb the peculiar smell generated by welding into the cylinder, and then absorb it by the activated carbon plate, reducing the peculiar smell during welding.

与现有技术相比,本实用新型提供了一种液压缸修复环焊机,具备以下Compared with the prior art, the utility model provides a hydraulic cylinder repair ring welding machine, which has the following

有益效果:Beneficial effect:

1、本实用新型通过安装电机、转盘、安装板、电推杆、夹板、电动丝杆、电动伸缩杆和焊枪,使得可将不同大小的液压缸放置于转盘顶面,通过电推杆驱动夹板将其固定,通过电动丝杆和电动伸缩杆将焊枪调整至焊接位置,最后通过电机驱动转盘旋转,使被固定的液压缸一并旋转,让焊枪可以对其进行环形焊接,使焊接效率更高,且弧形表面的焊接质量一致。1. The utility model installs a motor, a turntable, a mounting plate, an electric push rod, a splint, an electric screw rod, an electric telescopic rod and a welding torch, so that hydraulic cylinders of different sizes can be placed on the top surface of the turntable, and the splint is driven by the electric push rod Fix it, adjust the welding torch to the welding position through the electric screw rod and electric telescopic rod, and finally drive the turntable to rotate through the motor, so that the fixed hydraulic cylinder rotates together, so that the welding torch can perform circular welding on it, making welding more efficient , and the welding quality of the curved surface is consistent.

2、本实用新型通过安装进气扇、筒体和活性炭板,使得进气扇可将焊接产生异味吸入筒体,再由活性炭板进行吸收,减少焊接时的异味。2. The utility model installs the air intake fan, the cylinder body and the activated carbon plate, so that the air intake fan can absorb the odor generated by welding into the cylinder body, and then absorbed by the activated carbon plate, reducing the odor during welding.

附图说明Description of drawings

图1为本实用新型结构正面示意图;Fig. 1 is the front schematic diagram of structure of the utility model;

图2为本实用新型结构侧面示意图;Fig. 2 is a schematic side view of the structure of the utility model;

图3为本实用新型结构底座顶面示意图;Fig. 3 is a schematic diagram of the top surface of the structural base of the utility model;

图4为本实用新型结构筒体侧面剖视示意图。Fig. 4 is a side cross-sectional schematic diagram of the structural cylinder of the utility model.

其中:1、环焊机;2、底座;3、电机;4、转盘;5、电动丝杆;6、电动伸缩杆;7、焊枪;8、安装板;9、电推杆;10、夹板;11、安装架;12、筒体;13、进气扇;14、活性炭板。Among them: 1. Ring welding machine; 2. Base; 3. Motor; 4. Turntable; 5. Electric screw; 6. Electric telescopic rod; 7. Welding torch; 8. Mounting plate; 9. Electric push rod; ; 11. Mounting frame; 12. Cylinder body; 13. Air intake fan; 14. Activated carbon plate.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-4,一种液压缸修复环焊机,包括环焊机1,环焊机1包括底座2、电机3、转盘4、电动丝杆5、电动伸缩杆6、焊枪7、安装板8、电推杆9、夹板10、安装架11、筒体12、进气扇13和活性炭板14;Please refer to Figure 1-4, a hydraulic cylinder repair ring welding machine, including a ring welding machine 1, the ring welding machine 1 includes a base 2, a motor 3, a turntable 4, an electric screw rod 5, an electric telescopic rod 6, a welding torch 7, and an installation Plate 8, electric push rod 9, splint 10, mounting frame 11, cylinder 12, intake fan 13 and activated carbon plate 14;

底座2顶面顶面设有电机3,电机3输出端设有转盘4,转盘4顶面两端分别设有安装板8,安装板8侧面设有电推杆9,电推杆9一端设有夹板10,底座2顶面两端分别设有安装架11,安装架11顶面设有筒体12。The top surface of the base 2 top is provided with a motor 3, the output end of the motor 3 is provided with a turntable 4, and the two ends of the top surface of the turntable 4 are respectively provided with a mounting plate 8, the side of the mounting plate 8 is provided with an electric push rod 9, and one end of the electric push rod 9 is provided with a There are splints 10, mounting frames 11 are respectively provided at both ends of the top surface of the base 2, and a cylinder body 12 is provided on the top surface of the mounting frame 11.

具体的,底座2顶面设有安装槽,安装槽内壁固定安装有电机3,电机3顶面固定安装有转盘4。优点是,使得电机3可驱动转盘4旋转。Specifically, the top surface of the base 2 is provided with an installation groove, the motor 3 is fixedly installed on the inner wall of the installation groove, and the turntable 4 is fixedly installed on the top surface of the motor 3 . The advantage is that the motor 3 can drive the turntable 4 to rotate.

具体的,转盘4顶面两端分别固定安装有安装板8,安装板8侧面贯穿设有安装孔,安装孔内壁固定安装有电推杆9,电推杆9一端固定安装有夹板10,夹板10呈弧形且内壁设有橡胶垫。优点是,使得电推杆9可驱动夹板10移动,从而夹住固定不同大小的液压缸,橡胶垫的设置使其夹持效果更好。Specifically, the two ends of the top surface of the turntable 4 are respectively fixedly installed with a mounting plate 8, and the side of the mounting plate 8 is provided with a mounting hole. 10 is arc-shaped and the inner wall is provided with a rubber pad. The advantage is that the electric push rod 9 can drive the splint 10 to move, thereby clamping and fixing hydraulic cylinders of different sizes, and the setting of the rubber pad makes the clamping effect better.

具体的,底座2顶面一端固定安装有电动丝杆5,电动丝杆5活动块背面固定安装有电动伸缩杆6,电动伸缩杆6一端固定连接有焊枪7。优点是,使得电动丝杆5可驱动电动伸缩杆6垂直位移,电动伸缩杆6可驱动焊枪7水平位移。Specifically, an electric screw rod 5 is fixedly installed on one end of the top surface of the base 2 , an electric telescopic rod 6 is fixedly mounted on the back of the movable block of the electric screw rod 5 , and a welding torch 7 is fixedly connected to one end of the electric telescopic rod 6 . The advantage is that the electric screw rod 5 can drive the electric telescopic rod 6 for vertical displacement, and the electric telescopic rod 6 can drive the welding torch 7 for horizontal displacement.

具体的,底座2顶面两端分别固定安装有安装架11,安装架11顶面固定连接有筒体12,筒体12内部中空,且一端设有开口,进气扇13固定安装于开口内壁,活性炭板14固定安装于筒体12内壁。优点是,使得进气扇13可将焊接产生异味吸入筒体12,再由活性炭板14进行吸收,减少焊接时的异味。Specifically, the two ends of the top surface of the base 2 are respectively fixedly installed with a mounting frame 11, and the top surface of the mounting frame 11 is fixedly connected with a cylinder body 12. The interior of the cylinder body 12 is hollow, and one end is provided with an opening, and the air intake fan 13 is fixedly mounted on the inner wall of the opening. , The activated carbon plate 14 is fixedly installed on the inner wall of the cylinder body 12 . The advantage is that the air intake fan 13 can absorb the odor generated by welding into the cylinder 12, and then absorbed by the activated carbon plate 14, reducing the odor during welding.

在使用时,将液压缸通过电推杆9驱动夹板10夹住固定,再通过电动丝杆5和电动伸缩杆6将焊枪7调整至焊接位置,最后通过电机3驱动转盘4旋转,使被固定的液压缸一并旋转,让焊枪7可以对其进行环形焊接,且焊接时,进气扇13可将焊接产生异味吸入筒体12,再由活性炭板14进行吸收,减少焊接时的异味。When in use, clamp and fix the hydraulic cylinder through the electric push rod 9 to drive the splint 10, then adjust the welding torch 7 to the welding position through the electric screw rod 5 and electric telescopic rod 6, and finally drive the turntable 4 to rotate through the motor 3 to make the fixed The hydraulic cylinder rotates together, so that the welding torch 7 can carry out annular welding to it, and during welding, the air intake fan 13 can suck the peculiar smell produced by welding into the cylinder 12, and then absorb it by the activated carbon plate 14, reducing the peculiar smell during welding.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides a hydraulic cylinder repair ring welding machine, includes ring welding machine (1), its characterized in that: the girth welding machine (1) comprises a base (2), a motor (3), a rotary table (4), an electric screw rod (5), an electric telescopic rod (6), a welding gun (7), a mounting plate (8), an electric push rod (9), a clamping plate (10), a mounting frame (11), a cylinder body (12), an air inlet fan (13) and an activated carbon plate (14);
the top surface of the base (2) is provided with a motor (3), the output end of the motor (3) is provided with a rotary table (4), two ends of the top surface of the rotary table (4) are respectively provided with a mounting plate (8), the side surface of the mounting plate (8) is provided with an electric push rod (9), the electric push rod (9) one end is equipped with splint (10), base (2) top surface both ends are equipped with mounting bracket (11) respectively, mounting bracket (11) top surface is equipped with barrel (12).
2. The hydraulic cylinder repair welder of claim 1, wherein: the base (2) top surface is equipped with the mounting groove, mounting groove inner wall fixed mounting has motor (3), motor (3) top surface fixed mounting has carousel (4).
3. The hydraulic cylinder repair welder of claim 1, wherein: the utility model discloses a turntable, including carousel (4) top surface, carousel (4) top surface both ends are fixed mounting respectively has mounting panel (8), mounting panel (8) side runs through and is equipped with the mounting hole, mounting hole inner wall fixed mounting has electric push rod (9), electric push rod (9) one end fixed mounting has splint (10), splint (10) are arc and inner wall and are equipped with the rubber pad.
4. The hydraulic cylinder repair welder of claim 1, wherein: an electric screw rod (5) is fixedly arranged at one end of the top surface of the base (2), an electric telescopic rod (6) is fixedly arranged at the back of a movable block of the electric screw rod (5), and a welding gun (7) is fixedly connected to one end of the electric telescopic rod (6).
5. The hydraulic cylinder repair welder of claim 1, wherein: the novel air inlet fan is characterized in that mounting frames (11) are fixedly mounted at two ends of the top surface of the base (2) respectively, a barrel (12) is fixedly connected to the top surface of the mounting frames (11), the inside of the barrel (12) is hollow, an opening is formed in one end of the barrel, an air inlet fan (13) is fixedly mounted on the inner wall of the opening, and an activated carbon plate (14) is fixedly mounted on the inner wall of the barrel (12).
CN202223465196.0U 2022-12-22 2022-12-22 Hydraulic cylinder repair girth welding machine Expired - Fee Related CN219443952U (en)

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CN202223465196.0U CN219443952U (en) 2022-12-22 2022-12-22 Hydraulic cylinder repair girth welding machine

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