CN219442710U - Compressor valve belt cleaning device - Google Patents

Abstract

The utility model relates to the field of valve cleaning, in particular to a compressor valve cleaning device which comprises a box body, wherein a net disc is arranged in an inner cavity of the box body, cushion blocks are fixed on two side walls of the inner cavity of the box body, the net disc is placed on the surface of the cushion blocks, lifting mechanisms are fixed on two side walls of the box body, each lifting mechanism comprises a servo motor and a guide wheel, the servo motor is fixed on the side wall of the box body, and the guide wheels are fixed on positions, corresponding to the servo motor, of the top end face of the box body. According to the utility model, the valve is arranged on the surface of the net disc and then is sunk into the box body cleaning agent, so that when the compressor valve is cleaned, ultrasonic waves are generated through the ultrasonic generator and then are converted into mechanical energy capable of driving water molecules to jump through the transducer, so that the mechanical energy is transferred to the water molecules in the box body, the water molecules are caused to jump at high frequency, the valve is cleaned rapidly, and the cleaning efficiency is improved by matching with the electric heating plate to heat the cleaning solution, and meanwhile, the cleaning thoroughness is ensured.

Description

Compressor valve belt cleaning device

Technical Field

The utility model relates to the field of valve cleaning, in particular to a compressor valve cleaning device.

Background

The compressor valve is in the use, need regularly wash the processing to the compressor valve, but present belt cleaning device is through setting up the loading tank in the washing pond inside, rotates the washing processing through drive assembly drive washing pond, and the cleaning efficiency of device is low, and then influences the use of device.

The prior patent CN202221044349.1 discloses a compressor valve cleaning device, which comprises a support frame, wherein a rotating shaft is rotatably arranged on the support frame, and a driving assembly is rotatably arranged on the support frame; a cleaning tank is fixedly arranged on the rotating shaft, and a heater is arranged at the bottom of the cleaning tank; one end of the supporting frame is rotatably provided with a rotating shaft, the rotating shaft is connected with the rotating shaft through a transmission assembly, and a transmission gear is arranged on the rotating shaft; the other end of the supporting frame is rotatably provided with a screw rod, a second motor is arranged on the screw rod, and a rotary bearing mechanism is arranged on the screw rod; the rotary bearing mechanism comprises a sliding block in threaded connection with the screw rod, the sliding block is connected with the sealing cover through a connecting rod, a rotary rod is rotatably installed on the sealing cover, one side of the rotary rod is fixedly connected with a bearing groove, the other side of the rotary rod is fixedly provided with a connecting gear, and the connecting gear is meshed with the transmission gear.

In the actual implementation process, the cleaning tank and the valve are driven by the driving assembly to rotate for cleaning, but the relative friction generated between the valve rotation cleaning and the cleaning agent is small, so that the cleaning is difficult and thorough, the cleaning time is long, the cleaning efficiency is affected, in addition, the phenomenon of dripping is easily generated when the cleaning is finished and the secondary pollution is caused. Therefore, we propose a compressor valve cleaning device.

Disclosure of Invention

The utility model aims to provide a compressor valve cleaning device which solves the problems in the background art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a compressor valve belt cleaning device, includes the box, the inner chamber of box is provided with the net dish, the inner chamber both sides wall of box all is fixed with the cushion, the net dish is placed in the surface of cushion, the both sides wall of box all is fixed with elevating system, elevating system includes servo motor, leading wheel, servo motor is fixed in the lateral wall of box, the leading wheel is fixed in box top terminal surface and corresponds servo motor department, servo motor's transmission shaft outer end is fixed with the capstan winch, the outer wall fixedly connected with stay cord of capstan winch, the outer end of stay cord is walked around the leading wheel and is corresponded position fixed connection with net dish top, electromagnetic vibrator is all installed to the inner chamber both sides wall upside in addition, the outer wall fixed mounting of box has supersonic generator and transducer.

Through adopting above-mentioned technical scheme, place the valve in the net dish surface, then sink to in the box cleaner to when wasing the compressor valve, produce ultrasonic wave through supersonic generator rethread transducer and convert into the mechanical energy that can drive the hydrone and beat, thereby transmit the hydrone in for the box, make the hydrone high frequency beat, thereby realize the quick cleanness to the valve, guaranteed abluent thoroughly simultaneously.

As a preferred implementation mode of the utility model, a limit sliding groove is formed in the inner side wall of the box body corresponding to the electromagnetic vibrator, an adaptive limit sliding block is inserted into the inner cavity of the limit sliding groove, an electric push rod is fixedly connected to the side wall of the limit sliding block, the outer end of the electric push rod is fixedly connected with the inner wall of the limit sliding groove, and the outer wall of the limit sliding block is connected with the electromagnetic vibrator.

Through adopting above-mentioned technical scheme, the electric putter can drive electromagnetic vibrator and carry out lateral shifting to make the vibrations transmission more even.

As a preferable implementation mode of the electromagnetic vibrator, mounting plates are fixed on two side walls of the electromagnetic vibrator, and the mounting plates are detachably fixed through bolts and limiting sliding blocks.

Through adopting above-mentioned technical scheme for electromagnetic vibrator can dismantle, thereby conveniently take out the net dish.

As a preferred implementation mode of the utility model, the lower sides of the two side walls of the inner cavity of the box body are fixedly provided with electric heating plates.

Through adopting above-mentioned technical scheme, cooperation electrical heating board is to washing liquid heating to cleaning efficiency has been promoted.

As a preferred embodiment of the present utility model, the number of lifting mechanisms on one side wall of the case is two, and the two lifting mechanisms are respectively located on two sides of one side wall of the case.

Through adopting above-mentioned technical scheme, homonymy sets up both sides that both sides elevating system can correspond net dish one end to stability when guaranteeing to promote.

Compared with the prior art, the utility model has the following beneficial effects:

according to the compressor valve cleaning device, the valve is arranged on the surface of the net disc and then is sunk into the box body cleaning agent, so that when the compressor valve is cleaned, ultrasonic waves are generated through the ultrasonic generator and then are converted into mechanical energy capable of driving water molecules to jump through the transducer, and then the mechanical energy is transmitted to the water molecules in the box body, so that the water molecules jump at high frequency, the valve is cleaned rapidly, and the cleaning efficiency is improved by being matched with the electric heating plate to heat the cleaning liquid, and meanwhile, the cleaning thoroughness is guaranteed;

the winch is driven by the servo motor to recover the pull rope, so that the net disc can be lifted to a certain height and attached to the bottom of the electromagnetic vibrator, vibration can be transmitted to the net disc and the valve by using the electromagnetic vibrator, residual water molecules can be vibrated down, and the phenomenon of dripping can be effectively avoided when the valve is taken out again;

the electromagnetic vibrator can be driven to reciprocate through the electric push rod, so that the vibration transmission uniformity is ensured, and the thoroughness of water molecule vibration falling is ensured.

Drawings

Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:

FIG. 1 is a schematic view of the overall structure of a compressor valve cleaning device of the present utility model;

FIG. 2 is a schematic diagram of the internal cavity of the compressor valve cleaning device of the present utility model;

fig. 3 is a schematic view of the electromagnetic vibrator structure of the compressor valve cleaning device of the present utility model.

In the figure:

1. a case; 11. an electric heating plate; 12. a cushion block; 13. a net tray; 14. limiting sliding grooves; 15. a limit sliding block; 16. an electric push rod;

2. an ultrasonic generator;

3. a transducer;

4. an electromagnetic vibrator; 41. a mounting plate;

5. a lifting mechanism; 51. a servo motor; 52. a guide wheel; 53. and (5) pulling the rope.

Detailed Description

Referring to fig. 1-3, the present utility model provides a technical solution: the compressor valve cleaning device comprises a box body 1, wherein an ultrasonic generator 2 and a transducer 3 are fixedly arranged on the outer wall of the box body 1, ultrasonic waves are generated by the ultrasonic generator 2 and then are transduced by the transducer 3, so that the water molecules in the box body 1 are converted into mechanical energy to drive high-frequency runout;

the electric heating plates 11 are fixedly arranged on the lower sides of the two side walls of the inner cavity of the box body 1, and the electric heating plates 11 are arranged, so that the electric heating plates 11 can heat washing liquid in the process of cleaning the valve by utilizing ultrasonic waves, and the cleaning effect is improved;

as shown in fig. 1 and 2; the two side walls of the inner cavity of the box body 1 are both fixed with cushion blocks 12, the inner cavity of the box body 1 is provided with a net disc 13, the net disc 13 is placed at the top of the cushion blocks 12, lifting mechanisms 5 are respectively fixed at the two sides of the two side walls of the box body 1, each lifting mechanism 5 comprises a servo motor 51 and a guide wheel 52, each servo motor 51 is fixed on the side wall of the box body 1, each guide wheel 52 is fixed at the position, corresponding to the servo motor 51, of the end face of the top of the box body 1, a winch is fixed at the outer end of a transmission shaft of each servo motor 51, a pull rope 53 is fixedly connected with the outer wall of each winch, and the outer end of each pull rope 53 bypasses each guide wheel 52 and is fixedly connected with the corresponding position of the top of the net disc 13;

the servo motor 51 is used for driving the winch to rotate, so that the pull rope 53 can be retracted and released, the net disc 13 is driven to lift, and the valve is convenient to take and place;

as shown in fig. 1 and 2; electromagnetic vibrators 4 are arranged on the upper sides of the other two side walls of the inner cavity of the box body 1;

after the cleaning is finished, the servo motor 51 is used for working to drive the net disk 13 to lift, so that the upper surface of the net disk 13 is attached to the bottom of the electromagnetic vibrator 4, the electromagnetic vibrator 4 works, vibration can be transmitted to the net disk 13, water molecules can be vibrated off, and the phenomenon of dripping when the valve is taken out is avoided;

further, a limit sliding groove 14 is formed in the position, corresponding to the electromagnetic vibrator 4, of the inner side wall of the box body 1, an adaptive limit sliding block 15 is inserted into the inner cavity of the limit sliding groove 14, an electric push rod 16 is fixedly connected to the side wall of the limit sliding block 15, the outer end of the electric push rod 16 is fixedly connected with the inner wall of the limit sliding groove 14, and the outer wall of the limit sliding block 15 is connected with the electromagnetic vibrator 4;

the electric push rod 16 can drive the limit sliding block 15 to slide in the limit sliding groove 14, so that the electromagnetic vibrator 4 is driven to reciprocate, vibration transmission can be carried out on different positions of the net disk 13, and the thorough vibration falling of water molecules is ensured;

furthermore, mounting plates 41 are fixed on both side walls of the electromagnetic vibrator 4, and the mounting plates 41 are detachably fixed through bolts and the limit sliding blocks 15;

the electromagnetic vibrator 4 is conveniently detached by using the bolt connection, so that the net disk 13 is conveniently taken out for overhauling, maintenance and other operations, and space barriers are avoided.

The application relates to a compressor valve belt cleaning device's implementation principle does: firstly, the servo motor 51 is started to drive the winch to pull the pull rope 53 back, thereby lifting the net disc 13, placing the valve in the net disc 13, then enabling the net disc 13 to reset, adding the washing liquid into the box body 1, then utilizing the ultrasonic generator 2 to generate ultrasonic waves, then conducting transduction through the transducer 3, thereby realizing conversion into mechanical energy to drive water molecules in the box body 1 to conduct high-frequency jumping, thereby realizing quick cleaning of the valve, and matching with the electric heating plate 11 to heat the washing liquid, thereby improving the cleaning effect, after cleaning is finished, the servo motor 51 is started to drive the net disc 13 to lift and attach to the bottom of the electromagnetic vibrator 4, the electromagnetic vibrator 4 works, thereby being capable of transmitting vibration to the net disc 13, thereby being capable of vibrating down water molecules, and meanwhile utilizing the electric push rod 16 to drive the limit sliding block 15 to slide in the limit sliding groove 14, thereby realizing driving the electromagnetic vibrator 4 to reciprocate, thereby being capable of conducting vibration transmission aiming at different positions of the net disc 13, thereby guaranteeing thorough vibration down of water molecules, and then taking out the valve.

In addition, the components included in the compressor valve cleaning device are all universal standard components or components known by a person skilled in the art, the structure and principle of the compressor valve cleaning device are all known by the person skilled in the art or are known by a conventional experiment method, all the electric devices are connected through wires at the idle position of the device, the electric devices refer to power elements, the electric devices and an adaptive monitoring computer and a power supply, the specific connection means should refer to the following working principles, the electric connection is completed through the working sequence among the electric devices, the detailed connection means is known in the art, the following main description of the working principles and processes are provided for the technical field, and the description of the electric control is omitted.

Claims (5)

1. Compressor valve belt cleaning device, including box (1), its characterized in that: the inner cavity of the box body (1) is provided with a net disc (13);

cushion blocks (12) are fixed on two side walls of an inner cavity of the box body (1), and the net disc (13) is placed on the surface of the cushion blocks (12);

lifting mechanisms (5) are fixed on two side walls of the box body (1), each lifting mechanism (5) comprises a servo motor (51) and a guide wheel (52), each servo motor (51) is fixed on the side wall of the box body (1), each guide wheel (52) is fixed at the position, corresponding to the corresponding servo motor (51), of the end face of the top of the box body (1), a winch is fixed at the outer end of a transmission shaft of each servo motor (51), a pull rope (53) is fixedly connected to the outer wall of each winch, and the outer ends of the pull ropes (53) bypass the corresponding guide wheels (52) and are fixedly connected with the corresponding positions of the tops of the net plates (13);

electromagnetic vibrators (4) are arranged on the upper sides of the other two side walls of the inner cavity of the box body (1);

the outer wall of the box body (1) is fixedly provided with an ultrasonic generator (2) and a transducer (3).

2. The compressor valve cleaning apparatus of claim 1, wherein: limiting sliding grooves (14) are formed in the positions, corresponding to the electromagnetic vibrators (4), of the inner side walls of the box body (1), adaptive limiting sliding blocks (15) are inserted into the inner cavities of the limiting sliding grooves (14), electric push rods (16) are fixedly connected to the side walls of the limiting sliding blocks (15), the outer ends of the electric push rods (16) are fixedly connected with the inner walls of the limiting sliding grooves (14), and the outer walls of the limiting sliding blocks (15) are connected with the electromagnetic vibrators (4).

3. A compressor valve cleaning apparatus as defined in claim 2, wherein: the electromagnetic vibrator is characterized in that mounting plates (41) are fixed on two side walls of the electromagnetic vibrator (4), and the mounting plates (41) are detachably fixed through bolts and limiting sliding blocks (15).

4. The compressor valve cleaning apparatus of claim 1, wherein: the lower sides of the two side walls of the inner cavity of the box body (1) are fixedly provided with electric heating plates (11).

5. The compressor valve cleaning apparatus of claim 1, wherein: the number of the lifting mechanisms (5) on one side wall of the box body (1) is two, and the two lifting mechanisms (5) are respectively connected with two sides of one side wall of the box body (1).