CN209791352U - Novel carbon steel agitator tank - Google Patents
Novel carbon steel agitator tank Download PDFInfo
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- CN209791352U CN209791352U CN201821984036.8U CN201821984036U CN209791352U CN 209791352 U CN209791352 U CN 209791352U CN 201821984036 U CN201821984036 U CN 201821984036U CN 209791352 U CN209791352 U CN 209791352U
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- ultrasonic
- stirring
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- shell
- carbon steel
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Abstract
the utility model discloses a novel carbon steel agitator tank, the structure of which comprises a high-efficiency agitator and an ultrasonic device, the output shaft is driven to rotate by a controller control motor, the output shaft drives an agitating shaft to agitate materials by a fixed rod, the materials which are not agitated at the bottom are intercepted by an intercepting net, the agitating ball is driven to rotate by the fixed rod to agitate the materials for the second time so as to cause the materials to be agitated evenly, the materials are filtered to a discharge port by the intercepting net and are collected, the materials are agitated evenly by fully agitating the materials, the agitating efficiency of the equipment is improved, the agitating quality is ensured, the ultrasonic generator is controlled by the controller to generate vibration, tens of thousands of high-speed vibration is conducted in liquid, countless vacuum bubbles are generated among molecules of the liquid under the action of a pushing medium, when the vacuum bubbles are blasted under pressure, strong impact force can be generated, dirt attached to fine seams of articles is, the effect of thoroughly cleaning the residual material flow in the stirred tank body and prolonging the service life of equipment is achieved.
Description
Technical Field
the utility model relates to an agitator tank technical field, concretely relates to novel carbon steel agitator tank.
background
The agitator tank is a special jar body of stirring, thoughtlessly joining in marriage, mediation, homogeneity to the material, and the agitator tank can select for use carbon steel, stainless steel material preparation according to the technological requirement of user's product to and set up heating, cooling device, and with satisfying different technology and production needs, along with the rapid development of scientific and technological, novel carbon steel agitator tank has also obtained technical improvement, but prior art: the agitator tank can not carry out high-efficient even stirring to the material to can not carry out clean the washing to the internal portion of jar after the stirring.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome prior art not enough, present a novel carbon steel agitator tank to solve the agitator tank and can not carry out high-efficient even stirring to the material, and can not carry out clean abluent problem to the internal portion of jar after the stirring, reach and carry out intensive mixing to the material and cause the material stirring, and wash the internal residual commodity circulation of jar after the stirring, extension equipment life's effect.
(II) technical scheme
The utility model discloses a following technical scheme realizes: the utility model provides a novel carbon steel agitator tank, which comprises a tank body, a bin gate, a handle, a frame, a controller, a discharge port, pulleys, a power line, a high-efficiency agitator and an ultrasonic device, wherein the middle part of the top end of the tank body is vertically spliced with the high-efficiency agitator, the upper and lower ends of the top part of the tank body are rotationally connected with the bin gate in a semicircular shape, the top part of the bin gate is welded with the handle, the periphery of the outer side of the tank body is welded with the frame in a square shape, the left side of the middle part of the front end of the tank body is spliced with the ultrasonic device, the ultrasonic device is in a rectangular shape, the right side of the middle part of the front end of the tank body is in bolt connection with the controller through a support plate, the middle part of the bottom end of the tank body is spliced with the discharge port, the top of each pulley is provided with a brake pad, the middle part of the right end of the tank body is spliced with a power line, the controller consists of a circuit board, a microprocessor, a first port and a second port, the middle part of the front end of the circuit board is welded with the microprocessor, the left third part of the front end of the circuit board is welded with the first port, the left two thirds part of the front end of the circuit board is welded with the second port, the high-efficiency stirring device consists of a stirring shell, a motor, an output shaft, a fixed rod, a stirring shaft, a stirring ball and an interception net, the outer side of the middle part of the top end of the stirring shell is vertically spliced with the motor, the motor is rotationally connected with the fixed rod through the output shaft at the inner side of the bottom, the left side and the right side of the fixed rod are welded with the stirring shaft, the bottom end of the fixed rod, stirring shell bottom middle part is pegged graft with the discharge gate, the ultrasonic wave device comprises ultrasonic shell, radiator-grid, supersonic generator, transmission axle, ultrasonic wave pipe and ultrasonic vibrator, the ultrasonic shell left end outside welds with the radiator-grid, the inboard left side of ultrasonic shell welds with supersonic generator, the supersonic generator right side is pegged graft with the ultrasonic wave pipe through the transmission axle, the ultrasonic wave pipe right side is pegged graft with the ultrasonic vibrator, the ultrasonic shell outside is pegged graft with the jar body.
Further, the motor and the ultrasonic generator are electrically connected with the microprocessor through the second port and the first port respectively, the motor and the ultrasonic generator are electrically connected with the controller, and the controller is electrically connected with the power line.
Furthermore, the controller surface all is provided with 2 control button, and control button is motor button and supersonic generator button respectively.
Further, the stirring shaft is in stepped distribution from top to bottom, and the size of the stirring shaft is gradually reduced from top to bottom.
Further, both ends set up by the hang plate about stirring shell inboard bottom, and the slope version is 45 degrees angles and puts.
Further, the stirring ball all is provided with 12, and the stirring ball all is a set of with 4 and passes through hinged joint.
Furthermore, the diameter of the mesh of the interception net is 2cm, and the diameter of the mesh of the radiating net is 2 mm.
Further, the model of the ultrasonic generator is CN61M ultrasonic generator.
Further, the motor is a Y132S-4B3 motor.
Further, the tank body is made of 304 stainless steel.
(III) advantageous effects
Compared with the prior art, the utility model, following beneficial effect has:
1) For solving the agitator tank and can not carrying out the problem of high-efficient even stirring to the material, through setting up high-efficient agitating unit, through control button control motor drive output shaft rotation in pressing the controller, the output shaft drives the (mixing) shaft through the dead lever and carries out preliminary stirring to the material, the material at the end is surveyed in the stirring is through the interception net interception, drive the ball agitator through the dead lever and rotate and carry out secondary stirring to the material and cause the even back of stirring to filter through the interception net mesh and collect through discharge gate discharge, reach and carry out intensive mixing to the material and cause the material stirring, improve equipment stirring efficiency, guarantee the beneficial effect of stirring quality.
2) In order to solve the problem that the inside of the stirred tank body cannot be cleaned cleanly, the ultrasonic device is arranged, the ultrasonic generator is controlled by the controller to generate vibration, the transmission shaft is in contact with liquid through the ultrasonic vibrator, tens of thousands of high-speed vibrations are conducted in the liquid, countless vacuum bubbles are generated among molecules of the liquid under the action of a pushing medium, and when the countless small vacuum bubbles are subjected to pressure explosion, strong impact force can be generated, dirt attached to the surface of an object and fine seams at dead corners can be scattered and peeled off, so that the effects of thoroughly cleaning residual logistics in the stirred tank body and prolonging the service life of equipment are achieved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of the present invention;
Fig. 2 is a schematic diagram of the internal structure of the controller of the present invention;
FIG. 3 is a schematic view of the internal structure of the high-efficiency stirring device of the present invention;
FIG. 4 is a schematic view of the internal structure of the ultrasonic device of the present invention;
Fig. 5 is a schematic diagram of the circuit block structure of the present invention;
In the figure: the device comprises a tank body-1, a high-efficiency stirring device-2, a bin gate-3, a handle-4, a frame-5, an ultrasonic device-6, a controller-7, a discharge port-8, a pulley-9, a power line-10, a circuit board-71, a microprocessor-72, a first port-73, a second port-74, a stirring shell-21, a motor-22, an output shaft-23, a fixed rod-24, a stirring shaft-25, a stirring ball-26, an interception net-27, an ultrasonic shell-61, a heat dissipation net-62, an ultrasonic generator-63, a transmission shaft-64, an ultrasonic guide pipe-65 and an ultrasonic vibrator-66.
Detailed Description
In the technical scheme:
High-efficient agitating unit 2, ultrasonic device 6, stirring shell 21, motor 22, output shaft 23, dead lever 24, (mixing) shaft 25, stirring ball 26, interception net 27, supersound shell 61, radiator-grid 62, supersonic generator 63, transmission axle 64, ultrasonic waveguide 65 and ultrasonic vibrator 66 do the utility model discloses contain the essential innovative component.
Jar body 1, door 3, handle 4, frame 5, controller 7, discharge gate 8, pulley 9, power cord 10, circuit board 71, microprocessor 72, first port 73 and second port 74 are for realizing the utility model discloses the essential connectivity component of technical scheme.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the present invention provides a novel carbon steel stirring tank: comprises a tank body 1, a bin gate 3, a handle 4, a frame 5, a controller 7, a discharge port 8, pulleys 9, a power line 10, a high-efficiency stirring device 2 and an ultrasonic device 6, wherein the middle part of the top end of the tank body 1 is vertically spliced with the high-efficiency stirring device 2, the upper end and the lower end of the top of the tank body 1 are rotationally connected with the semicircular bin gate 3, the top of the bin gate 3 is welded with the handle 4, the periphery of the outer side of the tank body 1 is welded with the square frame 5, the left side of the middle part of the front end of the tank body 1 is spliced with the ultrasonic device 6, the ultrasonic device 6 is rectangular, the right side of the middle part of the front end of the tank body 1 is in bolted connection with the controller 7 through a supporting plate, the middle part of the bottom end of the tank body 1 is spliced with the discharge port 8, the top of the discharge port 8 is provided with, the middle part of the right end of the tank body 1 is spliced with a power line 10, a controller 7 consists of a circuit board 71, a microprocessor 72, a first port 73 and a second port 74, the middle part of the front end of the circuit board 71 is welded with the microprocessor 72, one third of the left side of the front end of the circuit board 71 is welded with the first port 73, two thirds of the left side of the front end of the circuit board 71 is welded with the second port 74, a high-efficiency stirring device 2 consists of a stirring shell 21, a motor 22, an output shaft 23, a fixed rod 24, a stirring shaft 25, a stirring ball 26 and an interception net 27, the outer side of the middle part of the top end of the stirring shell 21 is vertically spliced with the motor 22, the motor 22 is rotatably connected with the fixed rod 24 through the output shaft 23 at the inner side of the bottom, the left side and the right side of the fixed rod 24 are welded with the stirring shaft 25, the bottom, the middle part of the bottom end of the stirring shell 21 is spliced with the discharge hole 8, the ultrasonic device 6 comprises an ultrasonic shell 61, a heat dissipation net 62, an ultrasonic generator 63, a transmission shaft 64, an ultrasonic guide pipe 65 and an ultrasonic vibrator 66, the outer side of the left end of the ultrasonic shell 61 is welded with the heat dissipation net 62, the left side of the inner side of the ultrasonic shell 61 is welded with the ultrasonic generator 63, the right side of the ultrasonic generator 63 is spliced with the ultrasonic guide pipe 65 through the transmission shaft 64, the right side of the ultrasonic guide pipe 65 is spliced with the ultrasonic vibrator 66, and the outer side of the ultrasonic shell 61 is spliced with the tank body 1.
The motor 22 and the ultrasonic generator 63 are electrically connected with the microprocessor 72 through the second port 74 and the first port 73, respectively, and both the motor 22 and the ultrasonic generator 63 are electrically connected with the controller 7, and the controller 7 is electrically connected with the power line 10, which is beneficial to the power-on connection of the device.
Wherein, controller 7 surface all is provided with 2 control button, and control button is motor button and supersonic generator button respectively, is favorable to controlling equipment respectively to start.
The stirring shaft 25 is distributed in a ladder shape from top to bottom, and the size of the stirring shaft 25 is gradually reduced from top to bottom, so that the stirring of materials is facilitated.
Wherein, both ends setting is by the hang plate about stirring shell 21 inboard bottom, and the slope version is 45 degrees angles and puts, is favorable to the commodity circulation to be discharged.
Wherein, stirring ball 26 all is provided with 12, and stirring ball 26 all is a set of with 4 and passes through hinged joint, is favorable to causing the material stirring.
Wherein, the diameter of the mesh of the interception net 27 is 2cm, and the diameter of the mesh of the heat dissipation net 62 is 2mm, which is beneficial to filtering materials and dissipating hot air generated by the operation of equipment.
The model of the ultrasonic generator 63 is CN61M ultrasonic generator, and the noise is low.
The motor 22 is a Y132S-4B3 motor, and is high in rotating speed and low in energy consumption.
the tank body 1 is made of 304 stainless steel, and is firm, wear-resistant and strong in corrosion resistance.
The ultrasonic device 6 described in this patent conducts in liquid by high-speed vibration in tens of thousands per second, and the action of the pushing medium causes numerous vacuum bubbles to be generated between molecules of the liquid, causing cavitation effect, and when the numerous tiny vacuum bubbles are pressed and exploded, strong impact force is generated, which can break up and strip off the dirt attached to the surface of the object and the thin seam of the dead angle, thereby achieving the effect of thorough cleaning.
The working principle is as follows: firstly, a novel carbon steel stirring tank is moved to a proper position through a bottom pulley 9, a power line 10 is connected with an external power supply to provide sufficient kinetic energy for the operation of equipment, a bin door 3 is opened through a handle 4 to pour materials into a closed bin door 3 on the inner side of a tank body 1, a high-efficiency stirring device 2 is arranged, a control key control motor 22 in a press controller 7 drives an output shaft 23 to rotate, the output shaft 23 drives a stirring shaft 25 to primarily stir the materials through a fixed rod 24, the materials which are not stirred at the bottom are intercepted by an intercepting net 26, a stirring ball 27 is driven to rotate through the fixed rod 24 to secondarily stir the materials, the materials are filtered through meshes of the intercepting net 26 after being uniformly stirred, the materials are guided to a discharge port 8 through a top inclined plate, the materials are discharged through the control of a top switch valve of the discharge port 8, the purposes of fully stirring the materials to, when the inner side of the tank body 1 needs to be cleaned after stirring is finished, the ultrasonic device 6 is arranged, the door 3 is opened by the handle 4 through the wire, proper water is injected into the door 3, the door 3 is closed, the ultrasonic generator 63 is controlled by the controller 7 to generate vibration, the vibration is transmitted through the transmission shaft 64 and the ultrasonic guide tube 65, the ultrasonic vibrator 66 is contacted with liquid, thousands of high-speed vibration is conducted in the liquid, countless vacuum bubbles are generated among molecules of the liquid under the action of a pushing medium, and the countless tiny vacuum bubbles can generate strong impact force when being pressed and exploded, dirt attached to the surface of an object and fine seams of dead corners can be scattered and peeled off, and finally, the cleaned sewage is discharged through the discharge port 8, so that the effects of thoroughly cleaning residual material flow in the stirred tank body and prolonging the service life of equipment are achieved.
the basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a novel carbon steel agitator tank, includes jar body (1), door (3), handle (4), frame (5), controller (7), discharge gate (8), pulley (9) and power cord (10), its characterized in that: the tank is characterized by further comprising a high-efficiency stirring device (2) and an ultrasonic device (6), wherein the middle of the top end of the tank body (1) is vertically spliced with the high-efficiency stirring device (2), the upper end and the lower end of the top of the tank body (1) are rotatably connected with a semicircular bin gate (3), the top of the bin gate (3) is welded with a handle (4), a square frame (5) is welded around the outer side of the tank body (1), the left side of the middle of the front end of the tank body (1) is spliced with the ultrasonic device (6), the ultrasonic device (6) is rectangular, the right side of the middle of the front end of the tank body (1) is in bolt connection with a controller (7) through a supporting plate, the middle of the bottom end of the tank body (1) is spliced with a discharge port (8), a switch valve is arranged at the top of the discharge port (8), and the periphery of the bottom end of the frame (5, the four pulleys (9) are arranged, the brake pads are arranged at the tops of the pulleys (9), the middle of the right end of the tank body (1) is connected with a power line (10) in an inserting mode, the controller (7) is composed of a circuit board (71), a microprocessor (72), a first port (73) and a second port (74), the middle of the front end of the circuit board (71) is welded with the microprocessor (72), one third of the front end of the circuit board (71) is welded with the first port (73), two thirds of the front end of the circuit board (71) is welded with the second port (74), the efficient stirring device (2) is composed of a stirring shell (21), a motor (22), an output shaft (23), a fixing rod (24), a stirring shaft (25), a stirring ball (26) and an intercepting net (27), the outer side of the middle of the top end of the stirring shell (21) is connected with the motor (22) in a perpendicular inserting mode, the utility model discloses a stirring device, including motor (22), dead lever (24), stirring shell (21), fixed rod (24), stirring shell (21), ultrasonic wave device (6), ultrasonic wave device and ultrasonic vibrator (66), motor (22) rotates through the inboard output shaft in bottom (23) and is connected with dead lever (24), the dead lever (24) left and right sides welds with (mixing) shaft (25), dead lever (24) bottom is pegged graft through hinge and stirring ball (26), both ends are carried out the buckle through fixed block and interception net (27) and are connected about stirring shell (21) inboard middle part, stirring shell (21) bottom middle part is pegged graft with discharge gate (8), ultrasonic device (6) comprises ultrasonic shell (61), radiator-grid (62), ultrasonic generator (63), transmission shaft (64), ultrasonic wave pipe (65) and ultrasonic vibrator (66), the welding is carried out with radiator-grid (62) in the ultrasonic shell (61), the right side of the ultrasonic generator (63) is connected with an ultrasonic guide tube (65) in an inserting mode through a transmission shaft (64), the right side of the ultrasonic guide tube (65) is connected with an ultrasonic vibrator (66) in an inserting mode, and the outer side of the ultrasonic shell (61) is connected with the tank body (1) in an inserting mode.
2. A novel carbon steel agitator tank as defined in claim 1, wherein: the motor (22) and the ultrasonic generator (63) are electrically connected with the microprocessor (72) through the second port (74) and the first port (73) respectively, the motor (22) and the ultrasonic generator (63) are electrically connected with the controller (7), and the controller (7) is electrically connected with the power line (10).
3. A novel carbon steel agitator tank as defined in claim 1, wherein: the surface of the controller (7) is provided with 2 control buttons which are respectively a motor button and an ultrasonic generator button.
4. A novel carbon steel agitator tank as defined in claim 1, wherein: the stirring shaft (25) is distributed in a ladder shape from top to bottom, and the size of the stirring shaft (25) is gradually reduced from top to bottom.
5. A novel carbon steel agitator tank as defined in claim 1, wherein: both ends setting is by the hang plate about stirring shell (21) inboard bottom, and the slope version is 45 degrees angles and puts.
6. A novel carbon steel agitator tank as defined in claim 1, wherein: stirring ball (26) all are provided with 12, and stirring ball (26) all be a set of with 4 and pass through hinged joint.
7. A novel carbon steel agitator tank as defined in claim 1, wherein: the diameter of the mesh of the interception net (27) is 2cm, and the diameter of the mesh of the heat dissipation net (62) is 2 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821984036.8U CN209791352U (en) | 2018-11-29 | 2018-11-29 | Novel carbon steel agitator tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821984036.8U CN209791352U (en) | 2018-11-29 | 2018-11-29 | Novel carbon steel agitator tank |
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| Publication Number | Publication Date |
|---|---|
| CN209791352U true CN209791352U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821984036.8U Active CN209791352U (en) | 2018-11-29 | 2018-11-29 | Novel carbon steel agitator tank |
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| Country | Link |
|---|---|
| CN (1) | CN209791352U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112661327A (en) * | 2021-03-15 | 2021-04-16 | 东营美能环保科技有限公司 | Over-frequency sweep frequency antiscaling electrochemical equipment |
-
2018
- 2018-11-29 CN CN201821984036.8U patent/CN209791352U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112661327A (en) * | 2021-03-15 | 2021-04-16 | 东营美能环保科技有限公司 | Over-frequency sweep frequency antiscaling electrochemical equipment |
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