CN210409585U - Ultrasonic extraction equipment for natural dye - Google Patents
Ultrasonic extraction equipment for natural dye Download PDFInfo
- Publication number
- CN210409585U CN210409585U CN201920943541.6U CN201920943541U CN210409585U CN 210409585 U CN210409585 U CN 210409585U CN 201920943541 U CN201920943541 U CN 201920943541U CN 210409585 U CN210409585 U CN 210409585U
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- China
- Prior art keywords
- box
- motor
- controller
- ultrasonic extraction
- crushing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000002137 ultrasound extraction Methods 0.000 title claims description 20
- 229930182559 Natural dye Natural products 0.000 title claims description 17
- 239000000978 natural dye Substances 0.000 title claims description 17
- 239000000975 dye Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 22
- 238000001035 drying Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 18
- 238000000605 extraction Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 210000004027 cell Anatomy 0.000 description 3
- 210000002421 cell wall Anatomy 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses an ultrasonic wave draws equipment for natural dyestuff, including smashing case, controller, shift knob, a motor, smash the case front-mounted there is the controller, be provided with on the controller shift knob, smash the case rear portion and install a motor, smash case internally mounted and have the commentaries on classics roller, install on the commentaries on classics roller from the driving wheel, be provided with the gear from driving wheel one side, it is provided with the blanking box to smash the case below, the inside receipts magazine that is provided with of blanking box, it is provided with the work box to smash case one side, the work box top is provided with the charge door, work box side-mounting has No. two motors, the inside ultrasonic vibrator that installs of work box, ultrasonic vibrator below is provided with the (mixing) shaft. The utility model discloses simple structure, convenient operation, low in production cost can the efficient draw out the dyestuff, has improved production efficiency.
Description
Technical Field
The utility model relates to an ultrasonic extraction technical field especially relates to an ultrasonic extraction equipment for natural dyestuff.
Background
The ultrasonic extraction has many advantages, including high extraction efficiency, and the physical characteristics of the ultrasonic extraction can promote the wall breaking or deformation of plant cell tissues, so that the extraction of effective components is more sufficient, and the extraction rate is obviously improved by 50-500 percent compared with the traditional process; the extraction time is short, the optimal extraction rate can be obtained within 24-40 minutes, compared with the traditional method, the extraction time is greatly shortened by more than 2/3, and the raw material handling capacity is large; the extraction temperature is low.
In the field of natural dye extraction, an ultrasonic technology is not applied at present, and the traditional natural dye extraction technology obviously cannot meet the requirements of current enterprises.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to provide an ultrasonic extraction apparatus for natural dyes in order to solve the above problems.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the ultrasonic extraction equipment for the natural dye comprises a crushing box, a controller, a switch button and a motor, wherein the controller is installed at the front part of the crushing box, the model of the controller is HACH-SC1000, the switch button is arranged on the controller, the motor is installed at the rear part of the crushing box, a rotating roller is installed inside the crushing box, a driven wheel is installed on the rotating roller, a gear is arranged on one side of the driven wheel, a blanking box is arranged below the crushing box, a material receiving box is arranged inside the blanking box, a working box is arranged on one side of the crushing box, a feeding port is arranged above the working box, the motor is installed on the side surface of the working box, an ultrasonic vibrator is installed inside the working box, a stirring shaft is arranged below the ultrasonic vibrator, an electromagnetic valve is arranged below the working box, and a material passing pipe is installed on the electromagnetic valve, the utility model discloses a crushing case, including the work box, crushing case, switch button, electromagnetic valve, ultrasonic vibrator, controller electricity, crushing case, drying cabinet, switch button, heating pipe, motor, electromagnetic valve, ultrasonic vibrator and controller electricity are connected.
In the structure, the switch button is pressed down, the device starts to work, the first motor drives the driven wheel to rotate through the transmission belt, the driven wheel drives the rotary rollers to rotate, the gear drives the other two rotary rollers to rotate, then raw materials are added into the crushing box, the raw materials fall into the material receiving box after being crushed by the rotary rollers, then the material receiving box is taken out, the crushed raw materials are poured into the working box through the feed opening, then water is added into the working box through the feed opening, the second motor drives the stirring shaft to rotate to stir the raw materials, the ultrasonic vibrator generates ultrasonic waves to break the cell walls of the raw materials, after the work is completed, the electromagnetic valve is opened, the raw materials enter the drying box through the material passing pipe, the heating pipe heats to evaporate water, and finally, keeping the extracted product at the bottom of the drying oven, and opening the cover plate to take out the product.
As a further aspect of the present invention, the roller is connected to the rotation of the crushing box, and the motor is connected to the driven wheel through a transmission belt.
The effect of this scheme lies in, has guaranteed the change roller can smash the case and go up to rotate, has guaranteed the first motor can drive from the driving wheel rotation.
As a further aspect of the present invention, the crushing box is welded to the feed box.
The effect of this scheme lies in, has guaranteed crushing case with the fastness of feed box connection.
As a further proposal of the utility model, the material receiving box is connected with the material discharging box in a sliding way, and the switch button is embedded on the controller.
The effect of this scheme lies in, has guaranteed the receipts magazine can move on the workbin, has guaranteed the convenience that shift knob used.
As a further aspect of the present invention, the electromagnetic valve is connected to the material passing tube through a screw thread.
The effect of this scheme lies in, has guaranteed solenoid valve with the compactness of material pipe connection leads to.
As a further aspect of the present invention, the vent pipe is welded to the cover plate.
The effect of this scheme lies in, has guaranteed the breather pipe with the fastness of apron connection.
Compared with the prior art, the beneficial effects of the utility model are that: pour into the work box through the charge door with the raw materials after crushing in, add water in to the work box through the charge door, No. two motors drive the (mixing) shaft and rotate, stir the raw materials, the ultrasonic wave oscillator produces the ultrasonic wave and to raw materials cell broken wall, very big assurance natural dyestuff's extraction rate, guaranteed production quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a perspective view of the ultrasonic extraction apparatus for natural dyes according to the present invention;
FIG. 2 is a schematic view of the internal structure of the ultrasonic extraction apparatus for natural dyes according to the present invention;
fig. 3 is a top view of the ultrasonic extraction apparatus for natural dyes according to the present invention;
fig. 4 is a left side view of the ultrasonic extraction apparatus for natural dye according to the present invention;
fig. 5 is a block diagram of a circuit structure of the ultrasonic extraction device for natural dyes according to the present invention.
The reference numerals are explained below:
1. a crushing box; 2. a controller; 3. a switch button; 4. a first motor; 5. rotating the roller; 6. a driven wheel; 7. a gear; 8. a blanking box; 9. a material receiving box; 10. a work box; 11. a feed inlet; 12. a second motor; 13. an ultrasonic vibrator; 14. a stirring shaft; 15. an electromagnetic valve; 16. a material passing pipe; 17. a drying oven; 18. heating a tube; 19. a cover plate; 20. a breather tube.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings.
First embodiment
As shown in fig. 1-5, the utility model provides a technical solution: an ultrasonic extraction device for natural dye comprises a crushing box 1, a controller 2, a switch button 3 and a first motor 4, wherein the controller 2 is installed at the front part of the crushing box 1, the switch button 3 is arranged on the controller 2, the first motor 4 is installed at the rear part of the crushing box 1, a rotating roller 5 is installed inside the crushing box 1, a driven wheel 6 is installed on the rotating roller 5, a gear 7 is arranged on one side of the driven wheel 6, a blanking box 8 is arranged below the crushing box 1, a material receiving box 9 is arranged inside the blanking box 8, the material receiving box 9 is used for collecting crushed raw materials, a working box 10 is arranged on one side of the crushing box 1, a feeding port 11 is arranged above the working box 10, a second motor 12 is installed on the side surface of the working box 10, an ultrasonic vibrator 13 is installed inside the working box 10, the ultrasonic vibrator 13 is used for breaking the wall of raw material cells, a stirring shaft 14 is arranged below the, the electromagnetic valve 15 is provided with a material passing pipe 16, one side of the working box 10, which is far away from the crushing box 1, is provided with a drying box 17, the drying box 17 is internally provided with a heating pipe 18, the heating pipe 18 is used for drying raw materials, a cover plate 19 is arranged above the drying box 17, the cover plate 19 is provided with a vent pipe 20, and the switch button 3, the heating pipe 18, the first motor 4, the second motor 12, the electromagnetic valve 15 and the ultrasonic vibrator 13 are electrically connected with the controller 2.
The working principle is as follows: when the switch button 3 is pressed, the device starts to work, the first motor 4 drives the driven wheel 6 to rotate through the transmission belt, the driven wheel 6 drives the rotating rollers 5 to rotate, the gear 7 drives the other two rotating rollers 5 to rotate, then the raw materials are added into a crushing box 1, crushed by a roller 5 and dropped into a material receiving box 9, then the material receiving box 9 is taken out, the crushed raw materials are poured into the working box 10 through the feed opening 11, water is added into the working box 10 through the feed opening 11, the second motor 12 drives the stirring shaft 14 to rotate, stirring the raw materials, generating ultrasonic waves by an ultrasonic vibrator 13 to break the cell walls of the raw materials, after the work is finished, the electromagnetic valve 15 is opened, the raw material enters the drying oven 17 through the material passing pipe 16, the heating pipe 18 is heated to evaporate the water, the finally extracted product is left at the bottom of the drying oven 17, and the cover plate 19 is opened to take out the product.
Second embodiment
The second embodiment differs from the first embodiment in that:
change roller 5 and smash case 1 and rotate and be connected, a motor 4 with pass through the drive belt from driving wheel 6 and be connected, guaranteed that change roller 5 can rotate on smashing case 1, guaranteed that a motor 4 can drive from driving wheel 6 and rotate.
Third embodiment
The third embodiment differs from the first embodiment in that:
smash case 1 and feed box 8 welding, guaranteed to smash the fastness that case 1 and feed box 8 are connected.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.
Claims (6)
1. A ultrasonic extraction equipment for natural dyestuff, including smashing case, controller, shift knob, a motor, its characterized in that: the controller is installed at the front part of the crushing box, the switch button is arranged on the controller, the first motor is installed at the rear part of the crushing box, the rotating roller is installed inside the crushing box, the driven wheel is installed on the rotating roller, a gear is arranged on one side of the driven wheel, the blanking box is arranged below the crushing box, the material collecting box is arranged inside the blanking box, the working box is arranged on one side of the crushing box, a charging opening is arranged above the working box, the second motor is installed on the side surface of the working box, the ultrasonic vibrator is installed inside the working box, the stirring shaft is arranged below the ultrasonic vibrator, the electromagnetic valve is arranged below the working box, the material passing pipe is installed on the electromagnetic valve, the drying box is arranged on one side of the working box, which is far away from the crushing box, the heating pipe is installed inside the drying box, and the cover, the cover plate is provided with a vent pipe, and the switch button, the heating pipe, the first motor, the second motor, the electromagnetic valve and the ultrasonic vibrator are electrically connected with the controller.
2. The ultrasonic extraction apparatus for natural dyes according to claim 1, characterized in that: the rotary roller is rotationally connected with the crushing box, and the first motor is connected with the driven wheel through a transmission belt.
3. The ultrasonic extraction apparatus for natural dyes according to claim 1, characterized in that: and the crushing box is welded with the blanking box.
4. The ultrasonic extraction apparatus for natural dyes according to claim 1, characterized in that: the material receiving box is connected with the material discharging box in a sliding mode, and the switch button is embedded on the controller.
5. The ultrasonic extraction apparatus for natural dyes according to claim 1, characterized in that: the electromagnetic valve is connected with the material passing pipe through threads.
6. The ultrasonic extraction apparatus for natural dyes according to claim 1, characterized in that: the vent pipe is welded with the cover plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920943541.6U CN210409585U (en) | 2019-06-21 | 2019-06-21 | Ultrasonic extraction equipment for natural dye |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920943541.6U CN210409585U (en) | 2019-06-21 | 2019-06-21 | Ultrasonic extraction equipment for natural dye |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210409585U true CN210409585U (en) | 2020-04-28 |
Family
ID=70376483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920943541.6U Expired - Fee Related CN210409585U (en) | 2019-06-21 | 2019-06-21 | Ultrasonic extraction equipment for natural dye |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210409585U (en) |
-
2019
- 2019-06-21 CN CN201920943541.6U patent/CN210409585U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200428 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |