CN219425139U

CN219425139U - Vertical full-soaking powerful cleaning device for suction pattern roller

Info

Publication number: CN219425139U
Application number: CN202320180138.9U
Authority: CN
Inventors: 张志刚
Original assignee: Henan Yilong Industrial Co ltd
Current assignee: Henan Yilong Industrial Co ltd
Priority date: 2023-02-10
Filing date: 2023-02-10
Publication date: 2023-07-28
Anticipated expiration: 2033-02-10

Abstract

The utility model provides a vertical full soaking powerful belt cleaning device of suction line roller, including the portal crane, perspective washing bucket, high-pressure water spray back flush system, the high-pressure water supply pump, the clear water pipe, the air pump, gallows and run-through cavity axle motor, suction line roller installs on high-pressure water spray back flush system, high-pressure water spray back flush system installs on the gallows, the lift-by-crane end of portal crane is connected with the top hoist and mount of gallows, run-through cavity axle motor drive suction line roller rotates, perspective washing bucket's right downside passes through the water suction pipe and is connected with the water inlet end of high-pressure water supply pump, clear water pipe connection is on the water suction pipe, the water outlet end of high-pressure water supply pump and the air outlet end of air pump all are connected with the water inlet end of high-pressure water spray back flush system. The utility model can make the cleaning of the suction grain roller easier and more thorough, and can avoid the influence of residual cleaning agent and stains on the next use, and finally can dry the suction grain roller, thereby improving the service efficiency of the suction grain roller and greatly improving the cleaning quality and efficiency.

Description

Vertical full-soaking powerful cleaning device for suction pattern roller

Technical Field

The utility model relates to the technical field of artificial leather production equipment, in particular to a vertical full-soaking powerful cleaning device for a suction grain roller.

Background

The suction grain roller is used for forming patterns on the surface of artificial leather, the suction grain roller is used on a special vacuum suction grain machine, the patterns on the surface of the suction grain roller are pressed on the surface of the artificial leather by a vacuum adsorption method of the vacuum suction grain machine, and oily educts of the artificial leather can adhere to the surface of the suction grain roller due to direct contact between the surface of the artificial leather and the roller surface of the suction grain roller and then are sucked into ventilation holes of the suction grain roller to block ventilation holes, so that the ventilation property of the suction grain roller is uneven and poor, and the fullness of the patterns of the artificial leather is directly influenced, so that the suction grain roller must be comprehensively cleaned by a cleaner after being used for a period of time.

The applicant applies for a Chinese patent of invention in 2022, 11 and 28 days, the application number is 2022114983830, and the invention name is a high-efficiency vacuum suction grain roller cleaning device for artificial leather production, and the device can thoroughly remove dirt retained in pores of air holes of the suction grain roller, so that dirt attached to the inner wall of the suction grain roller can be cleaned more comprehensively, the cleaning effect is more ideal, and the air permeability recovery effect after cleaning can be detected. However, we found that the device still has disadvantages in practical use:

(1) The device belongs to traditional horizontal cleaning, the suction grain roller is horizontally rotatably supported on the upper part of an ultrasonic cleaning water tank, only a part of the lower side part of the suction grain roller can be soaked in a cleaning agent in the ultrasonic cleaning water tank, and during cleaning, the suction grain roller rotates, the part of the lower side part of the suction grain roller soaked in the cleaning agent is continuously changed, so that the comprehensive time of soaking the suction grain roller in the cleaning agent is relatively short, stains on the suction grain roller do not fully react with the cleaning agent, and therefore, the stains are difficult to clean off during cleaning, the cleaning time is long, and the efficiency still needs to be improved;

(2) During cleaning, dirt containing particles is possibly pumped by the high-pressure water supply pump along with the cleaning agent, so that abrasion of the high-pressure water pump and unsmooth water outlet caused by blockage of the high-pressure nozzle can be caused, the water outlet is uneven, and the result of air permeability detection is misled;

(3) After cleaning, when the suction roller is taken out, a part of chemical cleaning agent and stains possibly remain on the suction roller, and cleaning agent and stains remain in the corresponding pipeline and the high-pressure nozzle to influence the next use;

(4) After the suction line roller is cleaned, the suction line roller needs to be dried after being taken out of the ultrasonic cleaning water tank, and the time consumption of natural air drying is long, so that the service efficiency of the suction line roller is affected.

Therefore, aiming at the problems, great research is carried out, great improvement is carried out, and the vertical full-soaking powerful cleaning device for the suction pattern roller is provided.

Disclosure of Invention

The utility model aims to provide a vertical full-soaking powerful cleaning device for a suction grain roller, which is characterized in that the suction grain roller is firstly cleaned and then fully soaked in a cleaning agent, so that the cleaning of the suction grain roller is easier and more thorough, the whole cleaned device can be flushed by clean water, the influence of the cleaning agent and stains on the next use is avoided, and finally the suction grain roller can be dried, the service efficiency of the suction grain roller is improved, and the cleaning quality and efficiency are greatly improved.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a vertical full-soaking powerful belt cleaning device of suction line roller, including the portal crane, perspective washing bucket, high-pressure water spray back flush system, high-pressure water supply pump, clear water pipe and air pump, gallows and run-through hollow shaft motor, the portal crane spans about setting up directly over perspective washing bucket, suction line roller vertical rotation is installed on high-pressure water spray back flush system, high-pressure water spray back flush system vertical fixed mounting is on the gallows, the lift of the crane of portal crane is connected with the top hoist of gallows, run-through hollow shaft motor fixed mounting is at the top center of gallows, run-through hollow shaft motor drive suction line roller rotates, the drain pipe is installed to bottom one side of perspective washing bucket, be equipped with first valve on the drain pipe, the right side of perspective washing bucket is provided with the base, high-pressure water supply pump and air pump equal fixed mounting are in the base, the suction pipe that is located the drain pipe top is installed to the right side wall downside, the outer end and the water inlet end of suction pipe are connected with the high-pressure water pump, be equipped with the second valve on the suction pipe, the one end of clean water pipe is connected with the storage water tank, the other end of suction pipe is connected with the suction line pump and the high-pressure water spray back flush system between the high-pressure water pump's top of the high-pressure water pump, the high-pressure water supply pump is connected with the top of the high-pressure water pump, the flush system of the suction line of the valve towards the top of the suction line, the top of the valve of the high pressure water spray.

The high-pressure water spraying back flushing system comprises a central tube shaft, two water spraying tubes and two first shaft sleeves, wherein the central tube shaft consists of an upper hollow tube, a four-way tube and a lower hollow tube, the central lines of the upper hollow tube, the main tube of the four-way tube and the lower hollow tube are overlapped and vertically arranged, two branch tubes of the four-way tube are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube of the four-way tube, the lower end of the lower hollow tube is fixedly embedded with a plug in a sealing manner, the lower end of the upper hollow tube is fixedly connected with the upper end of the main tube of the four-way tube, the upper end of the lower hollow tube is fixedly connected with the lower end of the main tube of the four-way tube, the suction line roller is concentrically sleeved outside the upper hollow tube, the four-way tube and the lower hollow tube, supporting disks are sleeved on the outer circumference of the upper side part of the upper hollow tube and the outer circumference of the lower side part of the lower hollow tube, the centers of the two supporting disks are integrally provided with second shafts, the two second shaft sleeves are correspondingly sleeved outside the upper hollow tube and the lower hollow tube respectively, the two second sleeves are embedded with first bearings and are respectively and correspondingly connected with the upper hollow tube and the lower hollow tube in a rotating way through the first bearings, the two supporting discs are identical in structure and are arranged up and down symmetrically, a plurality of first through holes are formed in the supporting discs in a circumferential array way, a circular boss is integrally formed at the outer edge of the lower side face of the supporting disc on the upper side, a ring groove is formed in the lower end face of the circular boss in the circumferential direction, the radial dimension of the ring groove is identical to that of the suction pattern roller, the upper end of the suction pattern roller is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller is correspondingly clamped in the ring groove on the lower side, round nuts are respectively and symmetrically arranged on the outer circumferences of the upper side part and the lower side part of the lower hollow tube, the round nuts on the upper side fasten the upper end face of the second sleeve on the upper side, the round nuts on the lower side fasten the lower end face of the second sleeve on the lower side, the two water spraying pipes are vertically and symmetrically arranged on the left side part and the right side part in the suction grain roller about the central pipe shaft, the upper end and the lower end of the water spraying pipe are plugged, the water spraying pipe on the left side is connected with the left side branch pipe of the four-way pipe, the water spraying pipe on the right side is connected with the right side branch pipe of the four-way pipe through a water supply pipe, the right end of the water supply pipe on the left side is fixedly connected with the left end of the left side branch pipe of the four-way pipe and the right end of the water supply pipe on the right side in a uniform and solid manner, the left end of the water supply pipe on the left side is fixedly welded at the middle part of the right side pipe wall of the water spraying pipe on the left side, the middle part of the right side pipe wall of the water spraying pipe on the left side is provided with a first water inlet which is butted with the left port of the water supply pipe on the left side in the left side and the right side is fixedly welded at the middle part of the left side pipe wall of the water supply pipe on the right side, the middle part of the left pipe wall of the right water spray pipe is provided with a second water inlet which is butted with the right port of the right water supply pipe left and right, the left pipe wall of the left water spray pipe and the right pipe wall of the right water spray pipe are uniformly provided with a plurality of high-pressure nozzles which are arranged at intervals up and down through threads, each high-pressure nozzle uniformly sprays water flow upwards towards the inner wall of the upper side part of the suction grain roller, two first shaft sleeves are of the same structure and are arranged in the suction grain roller in an up-down symmetrical way, the first shaft sleeves on the upper side are concentrically and fixedly sleeved on the upper hollow pipe and are positioned on the lower side of the upper supporting disk, the first shaft sleeves on the lower side are concentrically and fixedly sleeved on the lower hollow pipe and are positioned on the upper side of the lower supporting disk, the left outer circular side parts and the right side parts of the two first shaft sleeves are respectively welded and fixedly provided with supporting arms, the left ends of the two supporting arms on the left side are respectively welded on the upper side and the lower side part of the right pipe wall of the left water spray pipe, the right ends of the two supporting arms on the right side are respectively welded on the upper side and the lower side of the left pipe wall of the water spraying pipe on the right side.

The hanging bracket comprises an upper circular plate and a lower circular plate, the outer diameters of the upper circular plate and the lower circular plate are the same, the outer diameters of the upper circular plate and the lower circular plate are larger than the outer diameter of the supporting circular plate and smaller than the inner diameter of the perspective cleaning barrel, the upper circular plate is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube and positioned above the round nut on the upper side, the lower circular plate is concentrically fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube and positioned below the round nut on the lower side, a third shaft sleeve is fixedly arranged in a central hole of the upper circular plate, a penetrating hollow shaft motor is vertically and fixedly arranged in the middle part of the upper circular plate through a motor base, a hollow rotating shaft of the penetrating hollow shaft motor is concentrically sleeved outside the upper side part of the upper hollow tube and penetrates through the third shaft sleeve, the upper end of the upper hollow rotating shaft of the upper hollow shaft motor extends out, the third shaft sleeve is embedded with a second bearing sleeved on the hollow rotating shaft of the penetrating hollow shaft motor, the hollow rotating shaft of the penetrating hollow shaft motor is rotationally connected with the third shaft sleeve through the second bearing, the middle part of the upper surface of the supporting disc at the upper side is concentrically and fixedly connected with a spline sleeve sleeved at the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor, the outer circumference of the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor is provided with a spline matched and meshed with the spline sleeve, the lower end of the hollow rotating shaft of the penetrating hollow shaft motor presses the supporting disc at the upper side, the upper circular plate and the lower circular plate are respectively provided with a plurality of second through holes arranged in a circumferential array, the upper circular plate and the lower circular plate are fixedly connected through pull rods arranged in a plurality of circumferential arrays, the upper surface of the upper circular plate is fixedly connected with the lifting rings arranged in a plurality of circumferential arrays, and the lifting ends of the lifting rings and the lifting machine of the gantry crane are connected through lifting ropes, the U-shaped grooves are formed in the outer circumferences of the upper circular plate and the lower circular plate, the U-shaped grooves are formed in the circumferential arrays, the upper side, the lower side and the outer side of the U-shaped grooves are open, the U-shaped grooves on the upper side and the U-shaped grooves on the lower side are respectively in one-to-one correspondence, guide wheels are rotatably mounted in each U-shaped groove, the outer side wheel faces of the guide wheels protrude out of the corresponding U-shaped grooves, a plurality of limit grooves which are formed in the circumferential arrays and are in one-to-one correspondence with the guide wheels of the circumferential arrays are vertically formed in the inner wall of the perspective cleaning barrel, and when the upper circular plate and the lower circular plate are placed in the perspective cleaning barrel in the same center, the guide wheels on the upper side and the guide wheels on the lower side are in one-to-one correspondence rolling in the limit grooves, and the guide wheels are in rolling contact with the bottoms of the corresponding limit grooves.

The inner bottom surface of the perspective cleaning barrel is an inclined surface with high left and low right, the drain pipe is arranged on the right side of the bottom of the perspective cleaning barrel, the inner end of the drain pipe is positioned at the lowest position of the inclined surface, and the drain pipe is arranged with high left and low right.

The perspective cleaning barrel is made of toughened glass.

The water outlet end of the high-pressure water supply pump is connected with a water pipe, the water outlet end of the water pipe is connected with the upper end of the upper hollow pipe through a telescopic hose, the air outlet end of the air pump is connected with a gas pipe, the other end of the gas pipe is connected to the water pipe, and a fourth valve is arranged on the gas pipe.

The outside of gas-supply pipe twines has electric heating wire, and electric heating wire's outside parcel has high temperature resistant insulating layer, electric heating wire and external power supply electric connection.

The inner end of the water pumping pipe is provided with a filter screen.

By adopting the technical scheme, the vertical full-soaking powerful cleaning method for the suction pattern roller specifically comprises the following steps of:

firstly, mounting a suction pattern roller on a vertical full-soaking powerful cleaning device of the suction pattern roller;

secondly, lifting the grain suction roller by the portal crane, starting an air pump, and blowing the grain suction roller by the air pump through a high-pressure water spraying back flushing system;

thirdly, adding a certain volume of cleaning agent into the perspective cleaning barrel, and enabling the portal crane to lower the pattern suction roller into the perspective cleaning barrel so that the pattern suction roller is completely immersed into the cleaning agent;

Fourthly, soaking the suction grain roller in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction grain roller, and then discharging a certain amount of the cleaning agent to enable the water level of the cleaning agent to be below the suction grain roller;

starting a high-pressure water supply pump, pumping cleaning agent by the high-pressure water supply pump, and primarily cleaning the suction pattern roller through a high-pressure water spraying back flushing system;

(VI), after primary cleaning, standing for a period of time, starting a high-pressure water supply pump again, pumping a cleaning agent with clean upper layer by the high-pressure water supply pump, performing secondary cleaning and air permeability detection on the suction pattern roller, and discharging after cleaning of the cleaning agent is finished;

seventhly, communicating the high-pressure water supply pump with the clean water pipe, and sucking clean water by the high-pressure water supply pump to flush the suction pattern roller;

eighth, starting an air pump to dehydrate and dry the suction line roller;

and (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction line roller again.

The step (I) comprises the following steps: firstly, the outside of a perspective cleaning barrel is sleeved with a pattern suction roller outside an upper hollow pipe, a four-way pipe, a lower hollow pipe and two water spraying pipes, two supporting discs are correspondingly sleeved on the upper hollow pipe and the lower hollow pipe respectively, the two supporting discs are pushed towards the pattern suction roller, two circular ring bosses are respectively pressed at two ends of the pattern suction roller, two ends of the pattern suction roller are respectively embedded in two annular grooves, two circular nuts are respectively arranged on the outer circumference of the upper side part of the upper hollow pipe and the outer circumference of the lower side part of the lower hollow pipe in a threaded manner, the upper circular nuts are tightly connected with the upper end face of a second shaft sleeve on the upper side, the lower circular nuts are tightly connected with the lower end face of a second shaft sleeve on the lower side of the lower hollow pipe in a rotating manner, then the pattern suction roller is fixedly supported between the two supporting discs and rotatably arranged on the upper hollow pipe and the lower hollow pipe, the upper circular plates are concentrically sleeved outside the outer circumference of the upper side part of the upper hollow pipe, the lower circular plates are fixedly sleeved on the outer circumference of the lower hollow pipe in a sleeved manner, simultaneously, the hollow shaft of a through hollow shaft motor is sleeved outside the upper side of the outer circumference of the upper hollow shaft, the lower circular shaft motor is respectively screwed on the outer circumference of the upper side of the hollow shaft, the lower hollow shaft is connected with the upper hollow pipe in a penetrating manner, the upper circular plate is fixedly connected with the upper circular plate through the upper hollow pipe and the lower hollow pipe, the hollow pipe is fixedly connected with the upper hollow pipe, and the upper hollow pipe through the upper hollow pipe, the lower hollow pipe is connected with the hollow pipe through the hollow pipe, and the hollow pipe through the hollow shaft, the hollow shaft and the hollow pipe through the hollow shaft.

The second step is specifically as follows: the crane of the portal crane is controlled to lift the upper circular plate, the grain sucking roller is lifted and is in a vertical state, the penetrating hollow shaft motor and the air pump are started, the fourth valve is opened, the rest valves are closed, the hollow rotating shaft of the penetrating hollow shaft motor drives the supporting disc on the upper side to rotate through the engagement of the spline and the spline sleeve, then the two supporting discs drive the grain sucking roller to rotate on the central tube shaft, then the air pump pumps normal-temperature high-pressure air into the upper hollow tube through the air pipe, the water pipe and the telescopic hose, the normal-temperature high-pressure air enters into the two water spraying pipes through the four-way pipe and the two water supply pipes, the normal-temperature high-pressure air in the two water spraying pipes is evenly sprayed towards the inner walls of the left side and the right side of the grain sucking roller respectively through corresponding high-pressure nozzles, dust attached to the inner walls of the left side and the right side of the grain sucking roller can be blown off, after a period of time, the dust on the grain sucking roller is blown clean, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed.

The step (III) is specifically as follows: and (3) adding a certain volume of cleaning agent into the perspective cleaning barrel, lifting the lifting frame and the pattern suction roller to the position right above the perspective cleaning barrel by using a crane of the gantry crane, and then lowering the lifting frame and the pattern suction roller into the perspective cleaning barrel by using the crane of the gantry crane, so that the pattern suction roller is completely immersed into the cleaning agent, and each guide wheel on the upper side and each guide wheel on the lower side are correspondingly rolled in each limiting groove one by one during lowering.

The step (IV) is specifically as follows: the suction grain roller is soaked in the cleaning agent for a period of time, so that the cleaning agent fully and chemically reacts with stains on the suction grain roller, then the first valve is opened, the cleaning agent is discharged into a cleaning agent recovery tank by a certain amount through the drain pipe, and the cleaning agent water level in the perspective cleaning barrel is lowered to the position below the suction grain roller and higher than the inner end of the water suction pipe.

The step (V) is specifically as follows: simultaneously starting a penetrating hollow shaft motor and a high-pressure water supply pump, opening a second valve, closing other valves, driving a supporting disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of a spline and a spline sleeve, further driving a suction grain roller to rotate on a central pipe shaft by two supporting discs, pumping cleaning agent in a perspective cleaning barrel out of the high-pressure water supply pump through a water pumping pipe, pumping the cleaning agent into the upper hollow pipe in a high-pressure water flow mode by the high-pressure water supply pump through a water pipe and a telescopic hose, enabling the cleaning agent to enter two water spraying pipes through a four-way pipe and two water supply pipes, enabling the cleaning agent in the two water spraying pipes to be uniformly sprayed towards the inner walls of the left side and the right side of the suction grain roller through corresponding high-pressure nozzles, and enabling most of cleaning agent to be knocked down on the inner wall of the suction grain roller when the sprayed cleaning agent impacts the inner walls of the left side and the right side of the suction grain roller, the dirt falls into the perspective cleaning barrel along with the cleaning agent, a small part of the cleaning agent can be sprayed out from the surface of the suction line roller through the air holes on the suction line roller from inside to outside, so that the dirt which is retained in the air holes and is broken by the cleaning agent can be carried out from the surface of the suction line roller, the dirt retained in the inner wall of the suction line roller and the pores of the air holes can be cleaned, the dirt retained in the pores of the air holes can be thoroughly cleaned, the dirt adhered to the inner wall of the suction line roller can be cleaned more comprehensively, the part of the cleaning agent sprayed out from the surface of the suction line roller flows downwards along the surface of the suction line roller to wash the dirt on the surface of the suction line roller, the downward flowing cleaning agent can be carried to fall into the perspective cleaning barrel, the preliminary cleaning of the suction line roller can be realized, and after a long time, most of the dirt is cleaned, and after the preliminary cleaning is finished, closing the penetrating hollow shaft motor, the high-pressure water supply pump and the second valve.

The step (six) is specifically as follows: after preliminary cleaning, standing for a period of time, and precipitating dirt particles with high specific gravity floating in the cleaning agent in the perspective cleaning barrel to the bottom of the barrel, so that the upper layer of the cleaning agent becomes clear and clean, and the cleaning agent attached to the suction line roller can soak the suction line roller for a period of time, so that the cleaning agent and the dirt remained on the suction line roller are subjected to full chemical reaction; then, start run-through hollow shaft motor and high-pressure water supply pump again, open the second valve, all right side portion inner wall evenly sprays towards the suction line roller respectively in the second valve, carry out preliminary secondary cleaning to the suction line roller, after a period of time, after the bleeder hole pore of suction line roller is washed out completely, suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, bubble's homogeneity shows suction line roller's homogeneity, the bubble that forms just so can detect suction line roller cleaning back in the form of high-pressure water flow, cleaning agent rethread four-way pipe and two delivery pipes enter into two spray pipes, cleaning agent in two spray pipes then respectively towards suction line roller's left and right sides portion inner wall evenly sprays, after a period of time, the suction line roller's bleeder hole pore is washed out completely, the bubble that suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, can detect suction line roller cleaning agent's gas permeability recovery after rinsing through reverse flushing form bubble, then see through the suction line roller cleaning agent through four-way pipe and two delivery pipes and two spray pipes into the corresponding high-pressure nozzle's inner wall evenly, if the suction line roller is washed out completely, the partial suction line roller is washed out to the suction line roller is washed out completely, if the partial suction line roller is washed out to the suction line roller is completely, the partial suction line roller is washed out to the top-up to the top is completely, the cleaning agent is reached completely, the partial suction line roller is washed down, and the partial suction line roller is washed down is completely is washed down, and the top down is reached and the air is completely through the top-down, and the top-down is completely down and the air-down.

The step (seven) is specifically as follows: the first valve and the third valve are opened, the second valve and the fourth valve are closed, the water inlet end of the high-pressure water supply pump is communicated with the clean water storage tank through a clean water pipe, the penetrating hollow shaft motor and the high-pressure water supply pump are started again at the same time, the hollow rotating shaft of the penetrating hollow shaft motor drives the suction grain roller to rotate again, the high-pressure water supply pump pumps clean water in the clean water storage tank into the upper hollow pipe through the clean water pipe, the high-pressure water supply pump pumps the clean water into the two water spray pipes through the water pipe in a high-pressure water flow mode, the clean water in the two water spray pipes is evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, when the sprayed clean water washes the inner walls of the left side part and the right side part of the suction grain roller, most of the clean water drives cleaning agent and dirt remained on the inner wall of the suction grain roller down, the cleaning agent and the dirt which are remained on the surface of the suction grain roller are easily washed out by the flushing of the cleaning agent sprayed from each water spraying hole, the cleaning agent and the dirt which are remained on the surface of the suction grain roller fall into the perspective cleaning barrel of the ultrasonic cleaning water tank together with the cleaning water, the cleaning agent and the dirt which are remained in the perspective cleaning barrel continuously flow to the right along the inner bottom surface of the perspective cleaning barrel along with the cleaning water after the flushing of the falling cleaning water, and finally are discharged through the drain pipe, the perspective cleaning barrel is cleaned by the cleaning water after a period of time, and the cleaning water is used for a high-pressure water supply pump, a water pipe, an upper hollow pipe, a four-way pipe, a lower hollow pipe, two water supply pipes, a water supply pipe and the like in the process, the two water spray pipes and the inside of each high-pressure nozzle are washed, residual cleaning agent and stains in the pipeline and the high-pressure nozzles are washed cleanly until the cleaning agent and the stains in the perspective cleaning barrel are completely discharged, the penetrating hollow shaft motor, the high-pressure water supply pump and the third valve are closed, and clear water in the perspective cleaning barrel is continuously discharged through the drain pipe until the cleaning agent and the stains are completely discharged, and the first valve is closed.

The step (eight) is specifically as follows: starting the penetrating hollow shaft motor and the air pump, opening the fourth valve, closing the rest valves, driving the support disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of the spline and the spline sleeve, further driving the suction grain roller to rotate again, pumping normal-temperature high-pressure air flow into the upper hollow pipe by the air pump through the air pipe, the water pipe and the telescopic hose, entering the two water spraying pipes through the four-way pipe and the two water supply pipes, respectively spraying the normal-temperature high-pressure air flow in the two water spraying pipes towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, blowing off water attached to the inner wall of the suction grain roller when the normal-temperature high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, and simultaneously blowing off the water attached to the inner wall of the suction grain roller when the suction grain roller rotates, the water attached to the inside and the surface of the air holes of the suction grain roller is thrown away under the centrifugal action for a period of time, the suction grain roller can be dehydrated, then the electric heating wire is connected with an external power supply, the electric heating wire starts to heat the wall of the air pipe at constant temperature, then the high-pressure air flow in the air pipe is heated into high-pressure air flow, the high-pressure air flow is pumped into the upper hollow pipe, the high-pressure air flow enters the two water spraying pipes through the four-way pipe and the two water supply pipes, the high-pressure air flow in the two water spraying pipes is respectively and evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, the suction grain roller can be dried when the high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, after the electric heating wire is blown for a period of time, the suction grain roller can be completely dried, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed, so that the electric heating wire is powered off.

Compared with the prior art, the utility model has the substantial characteristics and progress, specifically, the utility model can sweep the suction grain roller by using the normal-temperature high-pressure air flow provided by the air pump before the suction grain roller is cleaned, dust on the suction grain roller is cleaned, then the suction grain roller is vertically lifted into the perspective cleaning barrel by the portal crane, the suction grain roller is completely soaked in the cleaning agent in the perspective cleaning barrel, the cleaning agent is fully and chemically reacted with the dirt on the suction grain roller for a period of time, so that the cleaning is easier and more thorough when the suction grain roller is subsequently cleaned by adopting the cleaning agent to carry out at least two times of cleaning on the suction grain roller, after the cleaning agent is used for cleaning the suction grain roller, the cleaning agent is discharged out of the perspective cleaning barrel, and then the suction grain roller is washed by using the cleaning agent, meanwhile, the pipeline and the high-pressure nozzle of the whole device are completely washed, the corresponding pipeline and the high-pressure internal cleaning agent and residues are prevented from influencing the next use, moreover, the cleaning agent is quickly cleaned by adopting the cleaning agent to carry out the cleaning agent, the high-pressure air pump is quickly cleaned, the drying efficiency of the suction grain roller is improved, and the drying efficiency of the suction grain roller is greatly improved, and the drying efficiency of the suction grain roller can be quickly cleaned by adopting the high-pressure air pump after the cleaning agent is used to carry out.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a top view of the upper circular plate of the present utility model.

Fig. 3 is a bottom view of the lower circular plate of the present utility model.

FIG. 4 is a schematic diagram of the assembly of the high pressure water jet backflushing system and suction rolls of the present utility model.

Fig. 5 is a partial view at a in fig. 1.

Fig. 6 is a partial view at B in fig. 1.

Fig. 7 is a partial view at C in fig. 1.

Fig. 8 is a partial enlarged view at D in fig. 4.

Detailed Description

Embodiments of the present utility model are further described below with reference to the accompanying drawings.

As shown in figures 1-8, the vertical full-soaking powerful cleaning device for the suction grain roller comprises a gantry crane 1, a perspective cleaning barrel 2, a high-pressure water spraying backflushing system, a high-pressure water supply pump 3, a clean water pipe 4, an air pump 5, a hanging bracket and a penetrating hollow shaft motor 6, wherein the gantry crane 1 transversely stretches right and left over the perspective cleaning barrel 2, the suction grain roller 47 is vertically and rotatably arranged on the high-pressure water spraying backflushing system, the high-pressure water spraying backflushing system is vertically and fixedly arranged on the hanging bracket, the lifting end of the crane of the gantry crane 1 is connected with the top hoisting of the hanging bracket, the penetrating hollow shaft motor 6 is fixedly arranged at the top center of the hanging bracket, the penetrating hollow shaft motor 6 drives the suction grain roller 47 to rotate, a drain pipe 7 is arranged on one side of the bottom of the perspective cleaning barrel 2, a first valve 8 is arranged on the drain pipe 7, a base 9 is arranged on the right side of the perspective cleaning barrel 2, the high-pressure water supply pump 3 and the air pump 5 are fixedly arranged on the base 9, a water pipe 10 positioned above the drain pipe 7 is arranged on the lower side of the right side wall of the perspective cleaning barrel 2, the suction pipe 10 is fixedly arranged at the outer end of the suction pipe 10 and is fixedly connected with the first valve 11, and the second valve 11 is arranged at the upper end of the suction pipe 4, which is connected with the high-pressure water inlet end of the high-pressure water pump 4, and the second valve 11 is connected with the top end of the high-pressure water supply valve 4, and the high-pressure water supply valve 11 is connected with the top end of the top valve, and the high-pressure water supply valve and the top end of the high-pressure water pump 4, and the top-pressure water pump and the top-quality flushing system, and the clean water.

The high-pressure water spraying back flushing system comprises a central tube shaft 13, two water spraying tubes 14 and two first shaft sleeves 15, wherein the central tube shaft 13 consists of an upper hollow tube 16, a four-way tube 17 and a lower hollow tube 18, the central lines of the upper hollow tube 16, the main tube of the four-way tube 17 and the lower hollow tube 18 are overlapped and vertically arranged, two branch tubes of the four-way tube 17 are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube, a plug 19 is fixedly embedded in the lower end of the lower hollow tube 18 in a sealing manner, the lower end of the upper hollow tube 16 is fixedly connected with the upper end of the main tube of the four-way tube 17, the upper end of the lower hollow tube 18 is fixedly connected with the lower end of the main tube of the four-way tube 17, a suction line roller 47 is sleeved outside the upper hollow tube 16, the four-way tube 17 and the lower hollow tube 18 in the same center, support discs 20 are sleeved on the outer circumference of the upper side part of the upper hollow tube 16 and the outer circumference of the lower hollow tube 18 in the lower side, a second shaft sleeve 21 is uniformly formed on the center of the two support discs 20, the two second sleeves 21 are respectively sleeved outside the upper hollow tube 16 and the lower hollow tube 18 correspondingly, the first bearings 22 are embedded in the two second sleeves 21 and are respectively and correspondingly connected with the upper hollow tube 16 and the lower hollow tube 18 in a rotating way through the first bearings 22, the two supporting discs 20 are identical in structure and are symmetrically arranged up and down, a plurality of first through holes 23 arranged in a circumferential array are formed in the supporting discs 20, a circular boss 24 is integrally formed at the outer edge of the lower side face of the supporting disc 20 on the upper side, a ring groove is formed in the lower end face of the circular boss 24 in the circumferential direction, the radial dimension of the ring groove is identical to the radial dimension of the suction pattern roller 47, the upper end of the suction pattern roller 47 is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller 47 is correspondingly clamped in the ring groove on the lower side, round nuts 25 are respectively and spirally arranged on the outer circumference of the upper side part of the upper hollow tube 16 and the lower side of the lower hollow tube 18, the round nut 25 on the upper side is tightly pressed against the upper end face of the second shaft sleeve 21 on the upper side, the round nut 25 on the lower side is tightly pressed against the lower end face of the second shaft sleeve 21 on the lower side, the two water spraying pipes 14 are vertically and symmetrically arranged on the left side and the right side in the suction pattern roller 47 about the central pipe shaft 13, the upper end and the lower end of the water spraying pipe 14 are plugged, the water spraying pipe 14 on the left side is connected with the left side branch pipe of the four-way pipe 17 and the water spraying pipe 14 on the right side is connected with the right side branch pipe of the four-way pipe 17 through a water supply pipe 26, the right end of the water supply pipe 26 on the left side is uniformly and fixedly connected with the left end of the left side branch pipe of the four-way pipe 17 and the left end of the water supply pipe 26 on the right side is fixedly welded on the middle part of the right side pipe wall of the water spraying pipe 14 on the left side, the middle part of the right side pipe wall of the water spraying pipe 14 on the left side is provided with a first water inlet which is butted with the left port of the left side port of the water supply pipe 26 on the left side, the right end of the right water supply pipe 26 is fixedly welded in the middle of the left pipe wall of the right water spray pipe 14, the middle of the left pipe wall of the right water spray pipe 14 is provided with a second water inlet which is butted with the right port of the right water supply pipe 26 left and right, a plurality of high-pressure nozzles 27 which are arranged at intervals up and down are uniformly arranged on the left pipe wall of the left water spray pipe 14 and the right pipe wall of the right water spray pipe 14 through threads, each high-pressure nozzle 27 uniformly sprays water flow upwards against the inner wall of the upper side part of the suction grain roller 47, two first shaft sleeves 15 have the same structure and are symmetrically arranged in the suction grain roller 47 up and down, the upper first shaft sleeves 15 are concentrically and fixedly sleeved on the hollow pipe 16 and positioned at the lower side of the upper supporting disk 20, the lower first shaft sleeves 15 are concentrically and fixedly sleeved on the lower hollow pipe 18 and positioned at the upper side of the lower supporting disk 20, the support arms 28 are fixedly welded on the left side part and the right side part of the outer circle of the two first shaft sleeves 15, the support arms 28 are horizontally arranged, the left ends of the two support arms 28 on the left side are respectively welded on the upper side and the lower side part of the right side pipe wall of the water spraying pipe 14 on the left side, and the right ends of the two support arms 28 on the right side are respectively welded on the upper side and the lower side part of the left side pipe wall of the water spraying pipe 14 on the right side.

The hanger comprises an upper circular plate 29 and a lower circular plate 30, the outer diameters of the upper circular plate 29 and the lower circular plate 30 are the same, the outer diameters of the upper circular plate 29 and the lower circular plate 30 are larger than the outer diameter of the supporting circular plate 20 and smaller than the inner diameter of the perspective cleaning barrel 2, the upper circular plate 29 is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube 16 and above the round nut 25 on the upper side, the lower circular plate 30 is concentrically and fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube 18 and below the round nut 25 on the lower side, a third shaft sleeve 31 is fixedly arranged in a central hole of the upper circular plate 29, a hollow shaft motor 6 is concentrically and vertically fixedly arranged in the middle part of the upper circular plate 29 through a motor seat 32, a hollow rotating shaft 33 of the through hollow shaft motor 6 is concentrically sleeved outside the upper side part of the upper hollow tube 16 and penetrates through the third shaft sleeve 31, the upper end of the upper hollow shaft sleeve 16 extends out of the hollow rotating shaft 33 of the through the hollow shaft motor 6, a second bearing 34 sleeved on the hollow shaft 33 of the through-hole of the third shaft sleeve 31 is embedded in the hollow shaft sleeve 31, a plurality of hollow shaft sleeves are fixedly arranged on the upper end surfaces of the hollow shaft sleeve 33 and the upper end of the hollow shaft motor 6 and the lower circular plate 30 are fixedly meshed with the upper circular shaft sleeve 35 of the upper circular plate 30, the upper end 35 is fixedly arranged on the upper end of the hollow shaft sleeve 35 and the lower circular plate 30 is fixedly arranged on the upper end of the hollow shaft sleeve 35, which is fixedly connected with the upper end of the hollow shaft sleeve 35, which is fixedly arranged on the upper end of the hollow shaft sleeve 35, and the upper end of the hollow shaft sleeve is fixedly arranged on the upper end of the hollow shaft sleeve 35, and is fixedly connected with the lower end of the upper end sleeve 35, and is fixedly connected with the lower end sleeve 35, and is fixedly connected. The upper surface of the upper circular plate 29 is fixedly provided with a plurality of lifting rings 48 which are arranged in a circumferential array, each lifting ring 48 is connected with the lifting end of the crane of the gantry crane 1 through a lifting rope 39, a plurality of U-shaped grooves 40 which are arranged in a circumferential array and are open at the upper side, the lower side and the outer side are respectively arranged on the outer circumferences of the upper circular plate 29 and the lower circular plate 30, each U-shaped groove 40 at the upper side corresponds to each U-shaped groove 40 at the lower side one by one, each U-shaped groove 40 is rotatably provided with a guide wheel 41, the outer side wheel surface of each guide wheel 41 protrudes out of the corresponding U-shaped groove 40, a plurality of limit grooves 42 which are arranged in a circumferential array along the vertical direction and correspond to each guide wheel 41 in the circumferential array are respectively arranged on the inner wall of the perspective cleaning barrel 2, and when the upper circular plate 29 and the lower circular plate 30 are concentrically placed in the perspective cleaning barrel 2, each guide wheel 41 at the upper side and each guide wheel 41 at the lower side roll in each limit groove 42 in a one-to-one correspondence manner, and each guide wheel 41 is in rolling contact with the groove bottom of the corresponding limit groove 42.

The inner bottom surface of the perspective cleaning barrel 2 is an inclined surface with high left and low right, the drain pipe 7 is arranged on the right side of the bottom of the perspective cleaning barrel 2, the inner end of the drain pipe 7 is positioned at the lowest position of the inclined surface, and the drain pipe 7 is arranged with high left and low right.

The perspective cleaning barrel 2 is made of toughened glass.

The water outlet end of the high-pressure water supply pump 3 is connected with a water delivery pipe 43, the water outlet end of the water delivery pipe 43 is connected with the upper end of the upper hollow pipe 16 through a telescopic hose 44, the air outlet end of the air pump 5 is connected with a gas delivery pipe 45, the other end of the gas delivery pipe 45 is connected to the water delivery pipe 43, and a fourth valve 46 is arranged on the gas delivery pipe 45.

The outside of the gas pipe 45 is wound with an electric heating wire, the outside of which is wrapped with a high-temperature resistant heat insulation layer, and the electric heating wire is electrically connected with an external power supply.

The inner end of the draft tube 10 is provided with a screen 49. The filter screen 49 can filter the larger-sized dirt particles in the cleaning agent, prevent the larger-sized dirt particles from being pumped into the high-pressure water supply pump 3, and prevent the high-pressure water supply pump 3 from being damaged and the high-pressure nozzle 27 and corresponding pipelines from being blocked.

firstly, mounting a suction pattern roller 47 on a vertical full-soaking powerful cleaning device of the suction pattern roller;

Secondly, lifting the suction pattern roller 47 by the gantry crane 1, starting the air pump 5, and blowing the suction pattern roller 47 by the air pump 5 through a high-pressure water spraying back flushing system;

thirdly, adding a certain volume of cleaning agent into the perspective cleaning barrel 2, and enabling the gantry crane 1 to lower the suction pattern roller 47 into the perspective cleaning barrel 2 so that the suction pattern roller 47 is completely immersed into the cleaning agent;

fourthly, soaking the suction pattern roller 47 in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction pattern roller 47, and then discharging a certain amount of the cleaning agent to enable the water level of the cleaning agent to be below the suction pattern roller 47;

fifthly, starting the high-pressure water supply pump 3, and pumping cleaning agent by the high-pressure water supply pump 3 and primarily cleaning the suction pattern roller 47 through a high-pressure water spraying back flushing system;

(VI), after preliminary cleaning, standing for a period of time, starting the high-pressure water supply pump 3 again, pumping the cleaning agent with clean upper layer by the high-pressure water supply pump 3 to perform secondary cleaning and air permeability detection on the suction pattern roller 47, and discharging after cleaning of the cleaning agent is finished;

seventhly, communicating the high-pressure water supply pump 3 with the clean water pipe 4, and sucking clean water by the high-pressure water supply pump 3 to flush the suction pattern roller 47;

eighth, the air pump 5 is started to dehydrate and dry the suction pattern roller 47;

And (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction pattern roller 47 again.

The step (I) comprises the following steps: the method comprises the steps of firstly sleeving a pattern suction roller 47 outside a perspective cleaning barrel 2 on the outer side of an upper hollow tube 16, a four-way pipe 17, a lower hollow tube 18 and two water spraying pipes 14, sleeving two supporting discs 20 on the upper hollow tube 16 and the lower hollow tube 18 respectively, pushing the two supporting discs 20 towards the pattern suction roller 47, enabling two circular bosses 24 to be tightly pressed on two ends of the pattern suction roller 47 respectively, embedding two ends of the pattern suction roller 47 in two annular grooves respectively, installing two circular nuts 25 on the outer circumference of the upper side of the upper hollow tube 16 and the outer circumference of the lower hollow tube 18 respectively in a threaded manner, tightening the upper end face of a second shaft sleeve 21 on the upper side by the circular nuts 25 on the lower side, fixedly supporting the pattern suction roller 20 between the two supporting discs 16 and the lower hollow tube 18 by the lower nuts 25 on the lower end face of the second shaft sleeve 21 on the lower side, then sleeving the upper circular plates 29 on the outer circumference of the upper hollow tube 16 with the upper side of the lower hollow tube 18 in a concentric manner, fixedly sleeving the lower circular plates 30 on the outer circumference of the upper side of the upper hollow tube 18 with the lower circular plates 18 respectively, simultaneously sleeving the lower circular plates 33 on the outer circumference of the lower hollow shaft 6 with the lower hollow shaft 33, pulling the hollow tube 33 on the upper hollow tube 16 and the hollow tube 4 through the upper hollow shaft 33, and finally connecting the hollow shafts 33 with the hollow tube 33 through the hollow shafts 33 by the rotary shafts, and the rotary shafts 33 on the upper hollow shafts of the hollow tube 3, and the hollow shafts 3 are connected by the whole, and the hollow shafts are connected by the rotary shafts and the rotary shafts.

The second step is specifically as follows: the crane of the gantry crane 1 is controlled to lift the upper circular plate 29, the suction grain roller 47 is lifted and is in a vertical state, the penetrating hollow shaft motor 6 and the air pump 5 are started, the fourth valve 46 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 drives the upper supporting circular plate 20 to rotate through the engagement of the spline 36 and the spline sleeve 35, the two supporting circular plates 20 drive the suction grain roller 47 to rotate on the central tube shaft 13, then the air pump 5 pumps normal-temperature high-pressure air into the upper hollow tube 16 through the air pipe 45, the water pipe 43 and the telescopic hose 44, the normal-temperature high-pressure air enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the normal-temperature high-pressure air in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, and when the normal-temperature high-pressure air flows blow towards the inner walls of the left side part and the right side part of the suction grain roller 47, dust adhered on the inner wall of the suction grain roller 47 can be blown off, and after a period of time, the dust on the suction grain roller 47 is cleaned, and the motor is closed, and the air pump 6 and the fourth valve 46 are blown and penetrated.

The step (III) is specifically as follows: the cleaning agent with a certain capacity is added into the perspective cleaning barrel 2, the hanging frame and the pattern absorbing roller 47 are lifted to be right above the perspective cleaning barrel 2 by the crane of the gantry crane 1, then the hanging frame and the pattern absorbing roller 47 are lowered into the perspective cleaning barrel 2 by the crane of the gantry crane 1, the pattern absorbing roller 47 is completely immersed into the cleaning agent, and each guide wheel 41 on the upper side and each guide wheel 41 on the lower side are respectively rolled in each limiting groove 42 in a one-to-one correspondence manner during lowering.

The step (IV) is specifically as follows: the suction pattern roller 47 is soaked in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction pattern roller 47, then the first valve 8 is opened, the cleaning agent is discharged into a cleaning agent recovery tank by a certain amount through the drain pipe 7, and the cleaning agent water level in the perspective cleaning barrel 2 is lowered to the position below the suction pattern roller 47 and higher than the inner end of the water suction pipe 10.

The step (V) is specifically as follows: simultaneously starting the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3, opening the second valve 11, closing the rest valves, driving the support discs 20 at the upper side to rotate by the meshing of the spline 36 and the spline sleeve 35 through the hollow rotating shaft 33 of the penetrating hollow shaft motor 6, driving the suction pattern roller 47 to rotate on the central tube shaft 13 by the two support discs 20, pumping the cleaning agent in the perspective cleaning barrel 2 out of the high-pressure water supply pump 3 through the water pumping pipe 10, pumping the cleaning agent into the upper hollow tube 16 in a high-pressure water flow mode by the high-pressure water supply pump 3 through the water pipe 43 and the telescopic hose 44, leading the cleaning agent to enter the two water spraying pipes 14 through the four-way pipe 17 and the two water supplying pipes 26, leading the cleaning agent in the two water spraying pipes 14 to be uniformly sprayed towards the inner walls of the left side part and the right side part of the suction pattern roller 47 through the corresponding high-pressure nozzles 27, when the sprayed cleaning agent impacts the inner walls of the left side and the right side of the suction grain roller 47, most of the cleaning agent can knock down the dirt on the inner wall of the suction grain roller 47, the dirt falls into the perspective cleaning barrel 2 along with the cleaning agent, a small part of the cleaning agent can be sprayed out from the surface of the suction grain roller 47 through the ventilation holes on the suction grain roller 47 from inside to outside, the part of the cleaning agent can bring the dirt which is retained in the ventilation holes and is broken by the cleaning agent, namely the dirt retained in the ventilation holes can be sprayed out from the surface of the suction grain roller 47, so that the dirt retained in the inner wall of the suction grain roller 47 and the pores of the ventilation holes can be cleaned, the dirt adhered to the inner wall of the suction grain roller 47 can be thoroughly cleaned, the dirt adhered to the inner wall of the suction grain roller 47 can be more comprehensively cleaned, the part of the cleaning agent sprayed out from the surface of the suction grain roller 47 can flow downwards along the surface of the suction grain roller 47 to flush the dirt on the surface of the suction grain roller 47, the cleaning agent portable dirt flowing downwards falls into the perspective cleaning barrel 2, so that the suction pattern roller 47 can be primarily cleaned, most dirt is cleaned for a period of time, and after the primary cleaning is finished, the penetrating type hollow shaft motor 6, the high-pressure water supply pump 3 and the second valve 11 are closed.

The step (six) is specifically as follows: after preliminary cleaning, standing for a period of time, and precipitating dirt particles with high specific gravity floating in the cleaning agent in the perspective cleaning barrel 2 to the bottom of the barrel, so that the upper layer of the cleaning agent becomes clear and clean, and the cleaning agent attached to the suction pattern roller 47 can soak the suction pattern roller 47 for a period of time, so that the cleaning agent and the dirt remained on the suction pattern roller 47 are subjected to full chemical reaction; then, the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3 are started again, the second valve 11 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 continuously drives the suction pattern roller 47 to rotate on the central tube shaft 13, meanwhile, the high-pressure water supply pump 3 pumps clean cleaning agent on the upper layer in the perspective cleaning barrel 2 out through the water suction pipe 10, the high-pressure water supply pump 3 pumps the cleaning agent into the upper hollow tube 16 in a high-pressure water flow mode through the water conveying pipe 43 and the telescopic hose 44, the cleaning agent enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the cleaning agent in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction pattern roller 47 through corresponding high-pressure nozzles 27 respectively, the suction pattern roller 47 is subjected to primary secondary cleaning, after a period of time, stains in the air holes of the suction pattern roller 47 are completely flushed out, the positions of the outer surface of the suction grain roller 47 corresponding to the corresponding high-pressure nozzles 27 are fully covered with uniform bubbles, the uniformity of the bubbles shows the uniformity of the air permeability of the suction grain roller 47, so that the air permeability recovery effect of the suction grain roller 47 after cleaning can be detected through the bubbles formed by back flushing, when the uniform bubbles are fully covered on the positions of the outer surface of the suction grain roller 47 corresponding to the corresponding high-pressure nozzles 27 through the perspective cleaning barrel 2, the cleaning agent is judged to have completely cleaned the dirt on the suction grain roller 47, the penetrating hollow shaft motor 6, the high-pressure water supply pump 3 and the second valve 11 are closed, the first valve 8 is opened, the cleaning agent and the dirt in the perspective cleaning barrel 2 are completely discharged into a waste water tank through the drain pipe 7, if the air permeability detection does not reach the standard, some clean water and cleaning agent are fed into the perspective cleaning barrel 2, and locally and intensively flushing the suction line roller 47 until the air permeability detection reaches the standard.

The step (seven) is specifically as follows: the first valve 8 and the third valve 12 are opened, the second valve 11 and the fourth valve 46 are closed, the water inlet end of the high-pressure water supply pump 3 is communicated with the clean water storage tank through the clean water pipe 4, the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3 are started again simultaneously, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 further drives the suction grain roller 47 to rotate again, the high-pressure water supply pump 3 pumps clean water in the clean water storage tank through the clean water pipe 4, the high-pressure water supply pump 3 pumps the clean water into the upper hollow pipe 16 in a high-pressure water flow mode through the water pipe 43, the clean water enters the two water spray pipes 14 through the four-way pipe 17 and the two water spray pipes 26, the clean water in the two water spray pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through corresponding high-pressure nozzles 27, and when the sprayed clean water washes the inner walls of the left side part and the right side part of the suction grain roller 47, most of the clean water is used for knocking down the residual cleaning agent and the dirt on the inner wall of the suction grain roller 47, a small part of the clean water is sprayed out from the surface of the suction grain roller 47 through the air holes on the suction grain roller 47 from inside to outside, the part of the clean water can carry the residual cleaning agent and the dirt remained in the air holes, so that the residual cleaning agent and the dirt adhered to the surface of the suction grain roller 47 are easily washed out under the flushing of the clean water sprayed out from each water spraying hole, the residual cleaning agent and the dirt on the suction grain roller 47 fall into the ultrasonic cleaning water tank perspective cleaning barrel 2 along with the clean water, the residual cleaning agent and the dirt in the perspective cleaning barrel 2 continuously flow to the right along the inner bottom surface of the perspective cleaning barrel 2 along with the clean water under the flushing of the fallen clean water, finally the clean water is discharged through the drain pipe 7, the perspective cleaning barrel 2 is cleaned by the clean water after a period of time, the clean water washes the high-pressure water supply pump 3, the water delivery pipe 43, the upper hollow pipe 16, the four-way pipe 17, the lower hollow pipe 18, the two water supply pipes 26, the two water spray pipes 14 and the inside of each high-pressure nozzle 27, washes the cleaning agent and the dirt remained in the pipeline and the high-pressure nozzles 27 until the cleaning agent and the dirt in the perspective cleaning barrel 2 are completely discharged, closes the penetrating hollow shaft motor 6, the high-pressure water supply pump 3 and the third valve 12, and continuously discharges the clean water in the perspective cleaning barrel 2 through the water discharge pipe 7 until the cleaning agent and the dirt are completely discharged, and closes the first valve 8.

The step (eight) is specifically as follows: the penetrating hollow shaft motor 6 and the air pump 5 are started, the fourth valve 46 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 drives the upper supporting disc 20 to rotate through the engagement of the spline 36 and the spline sleeve 35, and then drives the suction grain roller 47 to rotate again, then the air pump 5 pumps normal-temperature high-pressure air flow into the upper hollow tube 16 through the air pipe 45, the water pipe 43 and the telescopic hose 44, the normal-temperature high-pressure air flow enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the normal-temperature high-pressure air flow in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, when the normal-temperature high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller 47, water attached to the inner wall of the suction grain roller 47 can be blown off, and when the suction grain roller 47 rotates, the water adhered to the inside and the surface of the air holes of the suction grain roller 47 is thrown away under the centrifugal action for a period of time, the suction grain roller 47 can be dehydrated, then the electric heating wire is connected with an external power supply, the electric heating wire starts to heat the wall of the air pipe 45 at constant temperature, then the high-pressure air flow in the air pipe 45 is heated into high-pressure air flow, the high-pressure air flow is pumped into the upper hollow pipe 16, the high-pressure air flow enters the two water spray pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the high-pressure air flow in the two water spray pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, when the high-pressure air flow blows to the inner walls of the left side part and the right side part of the suction grain roller 47, the suction grain roller 47 can be dried, after the blowing for a period of time, the suction grain roller 47 can be completely dried, the penetrating type hollow shaft motor 6, the air pump 5 and the fourth valve 46 are closed, the electric heating wire is powered off.

The gantry crane 1, the clean water storage tank, the screw threads, the electric heating wires and the high-temperature resistant heat insulation layer are not shown in the figure. The gantry crane 1, the high-pressure water supply pump 3, the air pump 5, the penetrating hollow shaft motor 6, the screw threads, the high-pressure nozzle 27, the spline housing 35, the pull rod 38, the electric heating wire and the high-temperature-resistant heat insulation layer are all of the prior conventional technology, and the specific structure and the working principle are not repeated.

According to the utility model, before the suction roller 47 is cleaned, the suction roller 47 is purged by using normal-temperature high-pressure air flow provided by the air pump 5, dust on the suction roller 47 is cleaned, the suction roller 47 is vertically lifted into the perspective cleaning barrel 2 through the gantry crane 1, the suction roller 47 is completely soaked in the cleaning agent in the perspective cleaning barrel 2, the cleaning agent is fully chemically reacted with dirt on the suction roller 47 for a period of time, so that when the suction roller 47 is sprayed and cleaned by using the cleaning agent later, the suction roller 47 is cleaned more easily and thoroughly, the cleaning agent can be used for discharging the dirt with the cleaning agent out of the perspective cleaning barrel 2 after the cleaning of the suction roller 47 is completed, the cleaning agent and the dirt are washed by using clear water, meanwhile, the pipeline of the whole device and the inside of the high-pressure nozzle 27 can be washed, the cleaning agent and the dirt inside the high-pressure nozzle can be removed, the influence on the next use is avoided, moreover, the suction roller 47 can be cleaned by using the clear water again by using the cleaning agent for a short time, the suction roller 47 can be cleaned by using the air pump 5, the drying efficiency of the suction roller is greatly improved, and the drying efficiency of the suction roller 47 can be quickly cleaned by using the air pump is improved.

The above embodiments are merely for illustrating the technical aspects of the present utility model, and it should be understood by those skilled in the art that the present utility model is described in detail with reference to the above embodiments; modifications and equivalents may be made thereto without departing from the spirit and scope of the utility model, which is intended to be encompassed by the claims.

Claims

1. Vertical full-soaking powerful cleaning device for suction line rollers is characterized in that: the device comprises a portal crane, a perspective cleaning barrel, a high-pressure water spraying back flushing system, a high-pressure water supply pump, a clean water pipe, an air pump, a hanging bracket and a penetrating hollow shaft motor, wherein the portal crane is transversely arranged right above the perspective cleaning barrel in a left-right crossing mode, a suction line roller is vertically and rotatably arranged on the high-pressure water spraying back flushing system, the high-pressure water spraying back flushing system is vertically and fixedly arranged on the hanging bracket, the lifting end of the crane of the portal crane is connected with the top lifting of the hanging bracket, the penetrating hollow shaft motor is fixedly arranged at the top center of the hanging bracket, the penetrating hollow shaft motor drives the suction line roller to rotate, a drain pipe is arranged on one side of the bottom of the perspective cleaning barrel, a first valve is arranged on the drain pipe, a base is arranged on the right side of the perspective cleaning barrel, the high-pressure water supply pump and the air pump are fixedly arranged on the base, a water suction pipe positioned above the drain pipe is arranged on the lower side of the right side wall of the perspective cleaning barrel, the outer end of the suction pipe is connected with the water inlet end of the high-pressure water supply pump, one end of the suction pipe is connected with a second valve, the other end of the clean water pipe is connected with the top lifting end of the hanging bracket, the other end of the suction line is connected with the clean water between the second valve and the high-pressure water supply pump, the suction pipe is connected with the water inlet end of the suction line of the high-pressure water spraying back flushing system, and the water pump is connected with the high-pressure water spraying system.

2. The suction grain roller vertical full-soaking powerful cleaning device according to claim 1, wherein: the high-pressure water spraying back flushing system comprises a central tube shaft, two water spraying tubes and two first shaft sleeves, wherein the central tube shaft consists of an upper hollow tube, a four-way tube and a lower hollow tube, the central lines of the upper hollow tube, the main tube of the four-way tube and the lower hollow tube are overlapped and vertically arranged, two branch tubes of the four-way tube are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube of the four-way tube, the lower end of the lower hollow tube is fixedly embedded with a plug in a sealing manner, the lower end of the upper hollow tube is fixedly connected with the upper end of the main tube of the four-way tube, the upper end of the lower hollow tube is fixedly connected with the lower end of the main tube of the four-way tube, the suction line roller is concentrically sleeved outside the upper hollow tube, the four-way tube and the lower hollow tube, supporting disks are sleeved on the outer circumference of the upper side part of the upper hollow tube and the outer circumference of the lower side part of the lower hollow tube, the centers of the two supporting disks are integrally provided with second shafts, the two second shaft sleeves are correspondingly sleeved outside the upper hollow tube and the lower hollow tube respectively, the two second sleeves are embedded with first bearings and are respectively and correspondingly connected with the upper hollow tube and the lower hollow tube in a rotating way through the first bearings, the two supporting discs are identical in structure and are arranged up and down symmetrically, a plurality of first through holes are formed in the supporting discs in a circumferential array way, a circular boss is integrally formed at the outer edge of the lower side face of the supporting disc on the upper side, a ring groove is formed in the lower end face of the circular boss in the circumferential direction, the radial dimension of the ring groove is identical to that of the suction pattern roller, the upper end of the suction pattern roller is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller is correspondingly clamped in the ring groove on the lower side, round nuts are respectively and symmetrically arranged on the outer circumferences of the upper side part and the lower side part of the lower hollow tube, the round nuts on the upper side fasten the upper end face of the second sleeve on the upper side, the round nuts on the lower side fasten the lower end face of the second sleeve on the lower side, the two water spraying pipes are vertically and symmetrically arranged on the left side part and the right side part in the suction grain roller about the central pipe shaft, the upper end and the lower end of the water spraying pipe are plugged, the water spraying pipe on the left side is connected with the left side branch pipe of the four-way pipe, the water spraying pipe on the right side is connected with the right side branch pipe of the four-way pipe through a water supply pipe, the right end of the water supply pipe on the left side is fixedly connected with the left end of the left side branch pipe of the four-way pipe and the right end of the water supply pipe on the right side in a uniform and solid manner, the left end of the water supply pipe on the left side is fixedly welded at the middle part of the right side pipe wall of the water spraying pipe on the left side, the middle part of the right side pipe wall of the water spraying pipe on the left side is provided with a first water inlet which is butted with the left port of the water supply pipe on the left side in the left side and the right side is fixedly welded at the middle part of the left side pipe wall of the water supply pipe on the right side, the middle part of the left pipe wall of the right water spray pipe is provided with a second water inlet which is butted with the right port of the right water supply pipe left and right, the left pipe wall of the left water spray pipe and the right pipe wall of the right water spray pipe are uniformly provided with a plurality of high-pressure nozzles which are arranged at intervals up and down through threads, each high-pressure nozzle uniformly sprays water flow upwards towards the inner wall of the upper side part of the suction grain roller, two first shaft sleeves are of the same structure and are arranged in the suction grain roller in an up-down symmetrical way, the first shaft sleeves on the upper side are concentrically and fixedly sleeved on the upper hollow pipe and are positioned on the lower side of the upper supporting disk, the first shaft sleeves on the lower side are concentrically and fixedly sleeved on the lower hollow pipe and are positioned on the upper side of the lower supporting disk, the left outer circular side parts and the right side parts of the two first shaft sleeves are respectively welded and fixedly provided with supporting arms, the left ends of the two supporting arms on the left side are respectively welded on the upper side and the lower side part of the right pipe wall of the left water spray pipe, the right ends of the two supporting arms on the right side are respectively welded on the upper side and the lower side of the left pipe wall of the water spraying pipe on the right side.

3. The suction grain roller vertical full-soaking powerful cleaning device according to claim 2, wherein: the hanging bracket comprises an upper circular plate and a lower circular plate, the outer diameters of the upper circular plate and the lower circular plate are the same, the outer diameters of the upper circular plate and the lower circular plate are larger than the outer diameter of the supporting circular plate and smaller than the inner diameter of the perspective cleaning barrel, the upper circular plate is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube and positioned above the round nut on the upper side, the lower circular plate is concentrically fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube and positioned below the round nut on the lower side, a third shaft sleeve is fixedly arranged in a central hole of the upper circular plate, a penetrating hollow shaft motor is vertically and fixedly arranged in the middle part of the upper circular plate through a motor base, a hollow rotating shaft of the penetrating hollow shaft motor is concentrically sleeved outside the upper side part of the upper hollow tube and penetrates through the third shaft sleeve, the upper end of the upper hollow rotating shaft of the upper hollow shaft motor extends out, the third shaft sleeve is embedded with a second bearing sleeved on the hollow rotating shaft of the penetrating hollow shaft motor, the hollow rotating shaft of the penetrating hollow shaft motor is rotationally connected with the third shaft sleeve through the second bearing, the middle part of the upper surface of the supporting disc at the upper side is concentrically and fixedly connected with a spline sleeve sleeved at the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor, the outer circumference of the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor is provided with a spline matched and meshed with the spline sleeve, the lower end of the hollow rotating shaft of the penetrating hollow shaft motor presses the supporting disc at the upper side, the upper circular plate and the lower circular plate are respectively provided with a plurality of second through holes arranged in a circumferential array, the upper circular plate and the lower circular plate are fixedly connected through pull rods arranged in a plurality of circumferential arrays, the upper surface of the upper circular plate is fixedly connected with the lifting rings arranged in a plurality of circumferential arrays, and the lifting ends of the lifting rings and the lifting machine of the gantry crane are connected through lifting ropes, the U-shaped grooves are formed in the outer circumferences of the upper circular plate and the lower circular plate, the U-shaped grooves are formed in the circumferential arrays, the upper side, the lower side and the outer side of the U-shaped grooves are open, the U-shaped grooves on the upper side and the U-shaped grooves on the lower side are respectively in one-to-one correspondence, guide wheels are rotatably mounted in each U-shaped groove, the outer side wheel faces of the guide wheels protrude out of the corresponding U-shaped grooves, a plurality of limit grooves which are formed in the circumferential arrays and are in one-to-one correspondence with the guide wheels of the circumferential arrays are vertically formed in the inner wall of the perspective cleaning barrel, and when the upper circular plate and the lower circular plate are placed in the perspective cleaning barrel in the same center, the guide wheels on the upper side and the guide wheels on the lower side are in one-to-one correspondence rolling in the limit grooves, and the guide wheels are in rolling contact with the bottoms of the corresponding limit grooves.

4. The suction grain roller vertical full-soaking powerful cleaning device according to claim 1, wherein: the inner bottom surface of the perspective cleaning barrel is an inclined surface with high left and low right, the drain pipe is arranged on the right side of the bottom of the perspective cleaning barrel, the inner end of the drain pipe is positioned at the lowest position of the inclined surface, and the drain pipe is arranged with high left and low right.

5. The suction grain roller vertical full-soaking powerful cleaning device according to claim 1, wherein: the perspective cleaning barrel is made of toughened glass.

6. The suction grain roller vertical full-soaking powerful cleaning device according to claim 2, wherein: the water outlet end of the high-pressure water supply pump is connected with a water pipe, the water outlet end of the water pipe is connected with the upper end of the upper hollow pipe through a telescopic hose, the air outlet end of the air pump is connected with a gas pipe, the other end of the gas pipe is connected to the water pipe, and a fourth valve is arranged on the gas pipe.

7. The suction pattern roller vertical full-immersion powerful cleaning device according to claim 6, wherein: the outside of gas-supply pipe twines has electric heating wire, and electric heating wire's outside parcel has high temperature resistant insulating layer, electric heating wire and external power supply electric connection.

8. The suction grain roller vertical full-soaking powerful cleaning device according to claim 1, wherein: the inner end of the water pumping pipe is provided with a filter screen.