CN116099824A - Vertical full-soaking strong-effect cleaning method for suction pattern roller - Google Patents

Vertical full-soaking strong-effect cleaning method for suction pattern roller Download PDF

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Publication number
CN116099824A
CN116099824A CN202310096737.7A CN202310096737A CN116099824A CN 116099824 A CN116099824 A CN 116099824A CN 202310096737 A CN202310096737 A CN 202310096737A CN 116099824 A CN116099824 A CN 116099824A
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China
Prior art keywords
pipe
roller
suction
water
cleaning
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CN202310096737.7A
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Chinese (zh)
Inventor
张志刚
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Henan Yilong Industrial Co ltd
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Henan Yilong Industrial Co ltd
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Priority to CN202310096737.7A priority Critical patent/CN116099824A/en
Publication of CN116099824A publication Critical patent/CN116099824A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The vertical full-soaking powerful cleaning method for the suction pattern roller specifically comprises the following steps: firstly, mounting a pattern suction roller on a vertical full-soaking powerful cleaning device of the pattern suction roller; secondly, blowing the suction grain roller; (III) immersing the suction pattern roller into the cleaning agent completely; fourthly, after soaking for a period of time, reducing the water level of the cleaning agent to the lower part of the suction pattern roller; fifthly, primarily cleaning the suction line roller; sixthly, carrying out secondary cleaning and air permeability detection on the suction line roller; seventhly, flushing the suction line roller by clear water; eighth, dehydrating and drying the suction line roller; and (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction line roller again. The invention can make the cleaning of the suction grain roller easier and more thorough, and can avoid the influence of residual cleaning agent and stains on the next use, and finally can dry the suction grain roller, thereby improving the service efficiency of the suction grain roller and greatly improving the cleaning quality and efficiency.

Description

Vertical full-soaking strong-effect cleaning method for suction pattern roller
Technical Field
The invention relates to the technical field of artificial leather production equipment, in particular to a vertical full-soaking and powerful cleaning method for a suction grain roller.
Background
The suction grain roller is used for forming patterns on the surface of artificial leather, the suction grain roller is used on a special vacuum suction grain machine, the patterns on the surface of the suction grain roller are pressed on the surface of the artificial leather by a vacuum adsorption method of the vacuum suction grain machine, and oily educts of the artificial leather can adhere to the surface of the suction grain roller due to direct contact between the surface of the artificial leather and the roller surface of the suction grain roller and then are sucked into ventilation holes of the suction grain roller to block ventilation holes, so that the ventilation property of the suction grain roller is uneven and poor, and the fullness of the patterns of the artificial leather is directly influenced, so that the suction grain roller must be comprehensively cleaned by a cleaner after being used for a period of time.
The applicant applies for a Chinese patent of invention in 2022, 11 and 28 days, the application number is 2022114983830, and the invention name is a high-efficiency vacuum suction grain roller cleaning device for artificial leather production, and the device can thoroughly remove dirt retained in pores of air holes of the suction grain roller, so that dirt attached to the inner wall of the suction grain roller can be cleaned more comprehensively, the cleaning effect is more ideal, and the air permeability recovery effect after cleaning can be detected. However, we found that the device still has disadvantages in practical use:
(1) The device belongs to traditional horizontal washing, and is characterized in that the suction grain roller is horizontally rotatably supported on the upper part of an ultrasonic washing water tank, only a part of the lower side part of the suction grain roller can be soaked in a cleaning agent in the ultrasonic washing water tank, and in addition, during washing, the suction grain roller rotates, the part of the lower side part of the suction grain roller soaked in the cleaning agent is continuously changed, so that the comprehensive time of the suction grain roller soaked in the cleaning agent is relatively short, stains on the suction grain roller are not subjected to sufficient chemical reaction with the cleaning agent, and therefore, when the cleaning is carried out, the stains are difficult to clean, the cleaning time is long, and the efficiency still needs to be improved.
(2) During cleaning, dirt containing particles is possibly pumped by the high-pressure water supply pump along with the cleaning agent, so that abrasion of the high-pressure water pump and unsmooth water outlet caused by blockage of the high-pressure nozzle can be caused, the water outlet is uneven, and the result of air permeability detection is misled;
(3) After cleaning, when the suction roller is taken out, a part of chemical cleaning agent and stains possibly remain on the suction roller, and cleaning agent and stains remain in the corresponding pipeline and the high-pressure nozzle to influence the next use;
(4) After the suction line roller is cleaned, the suction line roller needs to be dried after being taken out of the ultrasonic cleaning water tank, and the time consumption of natural air drying is long, so that the service efficiency of the suction line roller is affected.
Therefore, aiming at the problems, great research is carried out, great improvement is carried out, and a vertical full-soaking powerful cleaning method for the suction pattern roller is provided.
Disclosure of Invention
The invention aims to provide a vertical full-soaking powerful cleaning method for a suction grain roller, which comprises the steps of firstly blowing the suction grain roller, then fully soaking the suction grain roller in a cleaning agent, so that the cleaning of the suction grain roller is easier and more thorough, the whole cleaned device can be flushed by clean water, the influence of the cleaning agent and stains on the next use is avoided, finally, the suction grain roller can be dried, the service efficiency of the suction grain roller is improved, and the cleaning quality and efficiency are greatly improved.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the vertical full-soaking powerful cleaning method for the suction pattern roller specifically comprises the following steps:
the method comprises the steps of (A) mounting a pattern suction roller on a pattern suction roller vertical full-soaking efficient cleaning device, wherein the pattern suction roller vertical full-soaking efficient cleaning device comprises a gantry crane, a perspective cleaning barrel, a high-pressure water spraying back flushing system, a high-pressure water supply pump, a clear water pipe and an air pump;
secondly, lifting the grain suction roller by the portal crane, starting an air pump, and blowing the grain suction roller by the air pump through a high-pressure water spraying back flushing system;
thirdly, adding a certain volume of cleaning agent into the perspective cleaning barrel, and enabling the portal crane to lower the pattern suction roller into the perspective cleaning barrel so that the pattern suction roller is completely immersed into the cleaning agent;
fourthly, soaking the suction grain roller in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction grain roller, and then discharging a certain amount of the cleaning agent to enable the water level of the cleaning agent to be below the suction grain roller;
starting a high-pressure water supply pump, pumping cleaning agent by the high-pressure water supply pump, and primarily cleaning the suction pattern roller through a high-pressure water spraying back flushing system;
(VI), after primary cleaning, standing for a period of time, starting a high-pressure water supply pump again, pumping a cleaning agent with clean upper layer by the high-pressure water supply pump, performing secondary cleaning and air permeability detection on the suction pattern roller, and discharging after cleaning of the cleaning agent is finished;
Seventhly, communicating the high-pressure water supply pump with the clean water pipe, and sucking clean water by the high-pressure water supply pump to flush the suction pattern roller;
eighth, starting an air pump to dehydrate and dry the suction line roller;
and (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction line roller again.
This vertical full soaking powerful belt cleaning device of suction line roller still includes gallows and run-through hollow shaft motor, the portal crane is controlled to span and is set up directly over perspective washing bucket, suction line roller vertical rotation is installed on high-pressure water spray back flushing system, vertical fixed mounting of high-pressure water spray back flushing system is on the gallows, the lift-by-crane end of portal crane is connected with the top hoist of gallows, run-through hollow shaft motor fixed mounting is in the top center of gallows, run-through hollow shaft motor drive suction line roller rotates, the drain pipe is installed to perspective bottom one side of washing bucket, be equipped with first valve on the drain pipe, perspective washing bucket's right side is provided with the base, high-pressure water supply pump and air pump are all fixed mounting in the base, perspective washing bucket's right side wall downside is installed and is located the drinking-water pipe of drain pipe top, the outer end and the water inlet end of high-pressure water supply pump are connected, be equipped with the second valve on the drinking-water pipe, the one end of clear water pipe is connected with the top of second valve and high-pressure water pump, be provided with the drinking-water pipe between the water pump, be provided with the third valve on the clear water pipe, the water pump is provided with the back flushing system of the high-pressure jet pump of the third valve.
The high-pressure water spraying back flushing system comprises a central tube shaft, two water spraying tubes and two first shaft sleeves, wherein the central tube shaft consists of an upper hollow tube, a four-way tube and a lower hollow tube, the central lines of the upper hollow tube, the main tube of the four-way tube and the lower hollow tube are overlapped and vertically arranged, two branch tubes of the four-way tube are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube of the four-way tube, the lower end of the lower hollow tube is fixedly embedded with a plug in a sealing manner, the lower end of the upper hollow tube is fixedly connected with the upper end of the main tube of the four-way tube, the upper end of the lower hollow tube is fixedly connected with the lower end of the main tube of the four-way tube, the suction line roller is concentrically sleeved outside the upper hollow tube, the four-way tube and the lower hollow tube, supporting disks are sleeved on the outer circumference of the upper side part of the upper hollow tube and the outer circumference of the lower side part of the lower hollow tube, the centers of the two supporting disks are integrally provided with second shafts, the two second shaft sleeves are correspondingly sleeved outside the upper hollow tube and the lower hollow tube respectively, the two second sleeves are embedded with first bearings and are respectively and correspondingly connected with the upper hollow tube and the lower hollow tube in a rotating way through the first bearings, the two supporting discs are identical in structure and are arranged up and down symmetrically, a plurality of first through holes are formed in the supporting discs in a circumferential array way, a circular boss is integrally formed at the outer edge of the lower side face of the supporting disc on the upper side, a ring groove is formed in the lower end face of the circular boss in the circumferential direction, the radial dimension of the ring groove is identical to that of the suction pattern roller, the upper end of the suction pattern roller is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller is correspondingly clamped in the ring groove on the lower side, round nuts are respectively and symmetrically arranged on the outer circumferences of the upper side part and the lower side part of the lower hollow tube, the round nuts on the upper side fasten the upper end face of the second sleeve on the upper side, the round nuts on the lower side fasten the lower end face of the second sleeve on the lower side, the two water spraying pipes are vertically and symmetrically arranged on the left side part and the right side part in the suction grain roller about the central pipe shaft, the upper end and the lower end of the water spraying pipe are plugged, the water spraying pipe on the left side is connected with the left side branch pipe of the four-way pipe, the water spraying pipe on the right side is connected with the right side branch pipe of the four-way pipe through a water supply pipe, the right end of the water supply pipe on the left side is fixedly connected with the left end of the left side branch pipe of the four-way pipe and the right end of the water supply pipe on the right side in a uniform and solid manner, the left end of the water supply pipe on the left side is fixedly welded at the middle part of the right side pipe wall of the water spraying pipe on the left side, the middle part of the right side pipe wall of the water spraying pipe on the left side is provided with a first water inlet which is butted with the left port of the water supply pipe on the left side in the left side and the right side is fixedly welded at the middle part of the left side pipe wall of the water supply pipe on the right side, the middle part of the left pipe wall of the right water spray pipe is provided with a second water inlet which is butted with the right port of the right water supply pipe left and right, the left pipe wall of the left water spray pipe and the right pipe wall of the right water spray pipe are uniformly provided with a plurality of high-pressure nozzles which are arranged at intervals up and down through threads, each high-pressure nozzle uniformly sprays water flow upwards towards the inner wall of the upper side part of the suction grain roller, two first shaft sleeves are of the same structure and are arranged in the suction grain roller in an up-down symmetrical way, the first shaft sleeves on the upper side are concentrically and fixedly sleeved on the upper hollow pipe and are positioned on the lower side of the upper supporting disk, the first shaft sleeves on the lower side are concentrically and fixedly sleeved on the lower hollow pipe and are positioned on the upper side of the lower supporting disk, the left outer circular side parts and the right side parts of the two first shaft sleeves are respectively welded and fixedly provided with supporting arms, the left ends of the two supporting arms on the left side are respectively welded on the upper side and the lower side part of the right pipe wall of the left water spray pipe, the right ends of the two supporting arms on the right side are respectively welded on the upper side and the lower side of the left pipe wall of the water spraying pipe on the right side.
The hanging bracket comprises an upper circular plate and a lower circular plate, the outer diameters of the upper circular plate and the lower circular plate are the same, the outer diameters of the upper circular plate and the lower circular plate are larger than the outer diameter of the supporting circular plate and smaller than the inner diameter of the perspective cleaning barrel, the upper circular plate is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube and positioned above the round nut on the upper side, the lower circular plate is concentrically fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube and positioned below the round nut on the lower side, a third shaft sleeve is fixedly arranged in a central hole of the upper circular plate, a penetrating hollow shaft motor is vertically and fixedly arranged in the middle part of the upper circular plate through a motor base, a hollow rotating shaft of the penetrating hollow shaft motor is concentrically sleeved outside the upper side part of the upper hollow tube and penetrates through the third shaft sleeve, the upper end of the upper hollow rotating shaft of the upper hollow shaft motor extends out, the third shaft sleeve is embedded with a second bearing sleeved on the hollow rotating shaft of the penetrating hollow shaft motor, the hollow rotating shaft of the penetrating hollow shaft motor is rotationally connected with the third shaft sleeve through the second bearing, the middle part of the upper surface of the supporting disc at the upper side is concentrically and fixedly connected with a spline sleeve sleeved at the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor, the outer circumference of the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor is provided with a spline matched and meshed with the spline sleeve, the lower end of the hollow rotating shaft of the penetrating hollow shaft motor presses the supporting disc at the upper side, the upper circular plate and the lower circular plate are respectively provided with a plurality of second through holes arranged in a circumferential array, the upper circular plate and the lower circular plate are fixedly connected through pull rods arranged in a plurality of circumferential arrays, the upper surface of the upper circular plate is fixedly connected with the lifting rings arranged in a plurality of circumferential arrays, and the lifting ends of the lifting rings and the lifting machine of the gantry crane are connected through lifting ropes, the outer circumferences of the upper circular plate and the lower circular plate are respectively provided with a plurality of U-shaped grooves which are arranged in a circumferential array and are open at the upper side, the lower side and the outer side, each U-shaped groove at the upper side corresponds to each U-shaped groove at the lower side one by one, each U-shaped groove is rotatably provided with a guide wheel, the outer wheel surface of each guide wheel protrudes out of the corresponding U-shaped groove, the inner wall of the perspective cleaning barrel is vertically provided with a plurality of limit grooves which are arranged in a circumferential array and correspond to each guide wheel in a circumferential array one by one, and when the upper circular plate and the lower circular plate are concentrically placed in the perspective cleaning barrel, each guide wheel at the upper side and each guide wheel at the lower side roll in each limit groove one by one in a rolling manner, and each guide wheel rolls in contact with the groove bottom of the corresponding limit groove;
The inner bottom surface of the perspective cleaning barrel is an inclined surface with high left and low right, the drain pipe is arranged on the right side of the bottom of the perspective cleaning barrel, the inner end of the drain pipe is positioned at the lowest position of the inclined surface, and the drain pipe is arranged with high left and low right;
the perspective cleaning barrel is made of toughened glass;
the water outlet end of the high-pressure water supply pump is connected with a water pipe, the water outlet end of the water pipe is connected with the upper end of the upper hollow pipe through a telescopic hose, the air outlet end of the air pump is connected with a gas pipe, the other end of the gas pipe is connected to the water pipe, and a fourth valve is arranged on the gas pipe;
an electric heating wire is wound outside the gas transmission pipe, a high-temperature resistant heat insulation layer is wrapped outside the electric heating wire, and the electric heating wire is electrically connected with an external power supply;
the inner end of the water pumping pipe is provided with a filter screen.
The step (I) comprises the following steps: firstly, the outside of a perspective cleaning barrel is sleeved with a pattern suction roller, the outside of an upper hollow pipe, a four-way pipe, a lower hollow pipe and two water spraying pipes, two supporting discs are correspondingly sleeved on the upper hollow pipe and the lower hollow pipe respectively, the two supporting discs are pushed towards the pattern suction roller, two circular ring bosses are respectively pressed at two ends of the pattern suction roller, two ends of the pattern suction roller are respectively embedded in two annular grooves, two circular nuts are respectively arranged on the outer circumference of the upper side part of the upper hollow pipe and the outer circumference of the lower side part of the lower hollow pipe in a threaded manner, the upper circular nuts are tightly pressed on the upper end face of a second shaft sleeve on the upper side by the circular nuts on the upper side, the lower circular nuts are tightly pressed on the lower end face of the second shaft sleeve on the lower side by the circular nuts, then the upper circular plates are fixedly supported between the two supporting discs and rotatably arranged on the upper hollow pipe and the lower hollow pipe, then the upper circular plates are concentrically sleeved on the outer circumference of the upper side part of the upper hollow pipe, the lower circular plates are fixedly sleeved on the outer circumference of the lower side part of the lower hollow pipe, the hollow shaft motor is simultaneously sleeved on the outer circumference of the upper side of the hollow pipe in a threaded manner, the upper circular nuts are tightly pressed on the upper side of the second shaft sleeve by the circular nuts, the upper circular nuts are tightly pressed on the upper end faces of the second shaft sleeve, the second shaft sleeve on the lower circular plates are fixedly connected with the upper end faces of the hollow pipe, and the upper circular plates, and the lower circular plates are fixedly connected with the upper hollow pipe through the rotary shafts, and the upper hollow shafts are fixedly connected with the upper hollow shafts through the rotary shafts, and the upper shafts.
The second step is specifically as follows: the method comprises the steps that a crane of a gantry crane is controlled to lift an upper circular plate, a grain sucking roller is lifted and is in a vertical state, a penetrating hollow shaft motor and an air pump are started, a fourth valve is opened, other valves are closed, a hollow rotating shaft of the penetrating hollow shaft motor drives a supporting disc on the upper side to rotate through meshing of a spline and a spline sleeve, and then the two supporting discs drive the grain sucking roller to rotate on a central tube shaft, so that the air pump pumps normal-temperature high-pressure air into the upper hollow tube through an air pipe, a water pipe and a telescopic hose, the normal-temperature high-pressure air enters two water spraying pipes through a four-way pipe and two water supply pipes, the normal-temperature high-pressure air in the two water spraying pipes is evenly sprayed towards the inner walls of the left side and the right side of the grain sucking roller through corresponding high-pressure nozzles, dust attached to the inner walls of the left side and the right side of the grain sucking roller can be blown off when the normal-temperature high-pressure air flows blow the inner walls of the left side and the grain sucking roller, and after a period of time, the dust on the grain sucking roller is blown clean, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed;
the step (III) is specifically as follows: a certain volume of cleaning agent is added into the perspective cleaning barrel, a hanging frame and a pattern suction roller are lifted to be right above the perspective cleaning barrel by a crane of the gantry crane, and then the hanging frame and the pattern suction roller are lowered into the perspective cleaning barrel by the crane of the gantry crane, so that the pattern suction roller is completely immersed into the cleaning agent, and each guide wheel on the upper side and each guide wheel on the lower side are correspondingly rolled in each limiting groove one by one during lowering;
The step (IV) is specifically as follows: the suction grain roller is soaked in the cleaning agent for a period of time, so that the cleaning agent fully and chemically reacts with stains on the suction grain roller, then the first valve is opened, the cleaning agent is discharged into a cleaning agent recovery tank by a certain amount through the drain pipe, and the cleaning agent water level in the perspective cleaning barrel is lowered to the position below the suction grain roller and higher than the inner end of the water suction pipe.
The step (V) is specifically as follows: simultaneously starting a penetrating hollow shaft motor and a high-pressure water supply pump, opening a second valve, closing other valves, driving a supporting disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of a spline and a spline sleeve, further driving a suction grain roller to rotate on a central pipe shaft by two supporting discs, pumping cleaning agent in a perspective cleaning barrel out of the high-pressure water supply pump through a water pumping pipe, pumping the cleaning agent into the upper hollow pipe in a high-pressure water flow mode by the high-pressure water supply pump through a water pipe and a telescopic hose, enabling the cleaning agent to enter two water spraying pipes through a four-way pipe and two water supply pipes, enabling the cleaning agent in the two water spraying pipes to be uniformly sprayed towards the inner walls of the left side and the right side of the suction grain roller through corresponding high-pressure nozzles, and enabling most of cleaning agent to be knocked down on the inner wall of the suction grain roller when the sprayed cleaning agent impacts the inner walls of the left side and the right side of the suction grain roller, the dirt falls into the perspective cleaning barrel along with the cleaning agent, a small part of the cleaning agent can be sprayed out from the surface of the suction line roller through the air holes on the suction line roller from inside to outside, so that the dirt which is retained in the air holes and is broken by the cleaning agent can be carried out from the surface of the suction line roller, the dirt retained in the inner wall of the suction line roller and the pores of the air holes can be cleaned, the dirt retained in the pores of the air holes can be thoroughly cleaned, the dirt adhered to the inner wall of the suction line roller can be cleaned more comprehensively, the part of the cleaning agent sprayed out from the surface of the suction line roller flows downwards along the surface of the suction line roller to wash the dirt on the surface of the suction line roller, the downward flowing cleaning agent can be carried to fall into the perspective cleaning barrel, the preliminary cleaning of the suction line roller can be realized, and after a long time, most of the dirt is cleaned, and after the preliminary cleaning is finished, closing the penetrating hollow shaft motor, the high-pressure water supply pump and the second valve.
The step (six) is specifically as follows: after preliminary cleaning, standing for a period of time, and precipitating dirt particles with high specific gravity floating in the cleaning agent in the perspective cleaning barrel to the bottom of the barrel, so that the upper layer of the cleaning agent becomes clear and clean, and the cleaning agent attached to the suction line roller can soak the suction line roller for a period of time, so that the cleaning agent and the dirt remained on the suction line roller are subjected to full chemical reaction; then, start run-through hollow shaft motor and high-pressure water supply pump again, open the second valve, all right side portion inner wall evenly sprays towards the suction line roller respectively in the second valve, carry out preliminary secondary cleaning to the suction line roller, after a period of time, after the bleeder hole pore of suction line roller is washed out completely, suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, bubble's homogeneity shows suction line roller's homogeneity, the bubble that forms just so can detect suction line roller cleaning back in the form of high-pressure water flow, cleaning agent rethread four-way pipe and two delivery pipes enter into two spray pipes, cleaning agent in two spray pipes then respectively towards suction line roller's left and right sides portion inner wall evenly sprays, after a period of time, the suction line roller's bleeder hole pore is washed out completely, the bubble that suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, can detect suction line roller cleaning agent's gas permeability recovery after rinsing through reverse flushing form bubble, then see through the suction line roller cleaning agent through four-way pipe and two delivery pipes and two spray pipes into the corresponding high-pressure nozzle's inner wall evenly, if the suction line roller is washed out completely, the partial suction line roller is washed out to the suction line roller is washed out completely, if the partial suction line roller is washed out to the suction line roller is completely, the partial suction line roller is washed out to the top-up to the top is completely, the cleaning agent is reached completely, the partial suction line roller is washed down, and the partial suction line roller is washed down is completely is washed down, and the top down is reached and the air is completely through the top-down, and the top-down is completely down and the air-down.
The step (seven) is specifically as follows: the first valve and the third valve are opened, the second valve and the fourth valve are closed, the water inlet end of the high-pressure water supply pump is communicated with the clean water storage tank through a clean water pipe, the penetrating hollow shaft motor and the high-pressure water supply pump are started again at the same time, the hollow rotating shaft of the penetrating hollow shaft motor drives the suction grain roller to rotate again, the high-pressure water supply pump pumps clean water in the clean water storage tank into the upper hollow pipe through the clean water pipe, the high-pressure water supply pump pumps the clean water into the two water spray pipes through the water pipe in a high-pressure water flow mode, the clean water in the two water spray pipes is evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, when the sprayed clean water washes the inner walls of the left side part and the right side part of the suction grain roller, most of the clean water drives cleaning agent and dirt remained on the inner wall of the suction grain roller down, the cleaning agent and the dirt which are remained on the surface of the suction grain roller are easily washed out by the flushing of the cleaning agent sprayed from each water spraying hole, the cleaning agent and the dirt which are remained on the surface of the suction grain roller fall into the perspective cleaning barrel of the ultrasonic cleaning water tank together with the cleaning water, the cleaning agent and the dirt which are remained in the perspective cleaning barrel continuously flow to the right along the inner bottom surface of the perspective cleaning barrel along with the cleaning water after the flushing of the falling cleaning water, and finally are discharged through the drain pipe, the perspective cleaning barrel is cleaned by the cleaning water after a period of time, and the cleaning water is used for a high-pressure water supply pump, a water pipe, an upper hollow pipe, a four-way pipe, a lower hollow pipe, two water supply pipes, a water supply pipe and the like in the process, the two water spray pipes and the inside of each high-pressure nozzle are washed, residual cleaning agent and stains in the pipeline and the high-pressure nozzles are washed cleanly until the cleaning agent and the stains in the perspective cleaning barrel are completely discharged, the penetrating hollow shaft motor, the high-pressure water supply pump and the third valve are closed, and clear water in the perspective cleaning barrel is continuously discharged through the drain pipe until the cleaning agent and the stains are completely discharged, and the first valve is closed.
The step (eight) is specifically as follows: starting the penetrating hollow shaft motor and the air pump, opening the fourth valve, closing the rest valves, driving the support disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of the spline and the spline sleeve, further driving the suction grain roller to rotate again, pumping normal-temperature high-pressure air flow into the upper hollow pipe by the air pump through the air pipe, the water pipe and the telescopic hose, entering the two water spraying pipes through the four-way pipe and the two water supply pipes, respectively spraying the normal-temperature high-pressure air flow in the two water spraying pipes towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, blowing off water attached to the inner wall of the suction grain roller when the normal-temperature high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, and simultaneously blowing off the water attached to the inner wall of the suction grain roller when the suction grain roller rotates, the water attached to the inside and the surface of the air holes of the suction grain roller is thrown away under the centrifugal action for a period of time, the suction grain roller can be dehydrated, then the electric heating wire is connected with an external power supply, the electric heating wire starts to heat the wall of the air pipe at constant temperature, then the high-pressure air flow in the air pipe is heated into high-pressure air flow, the high-pressure air flow is pumped into the upper hollow pipe, the high-pressure air flow enters the two water spraying pipes through the four-way pipe and the two water supply pipes, the high-pressure air flow in the two water spraying pipes is respectively and evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, the suction grain roller can be dried when the high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, after the electric heating wire is blown for a period of time, the suction grain roller can be completely dried, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed, so that the electric heating wire is powered off.
Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, specifically, the invention can sweep the suction pattern roller by using normal-temperature high-pressure air flow provided by the air pump before cleaning the suction pattern roller, clean dust on the suction pattern roller, then vertically hoist the suction pattern roller into the perspective cleaning barrel through the portal crane, so that the suction pattern roller is completely soaked in the cleaning agent in the perspective cleaning barrel, the cleaning agent is fully and chemically reacted with the stains on the suction pattern roller for a period of time, so that the cleaning is easier and more thorough when the suction pattern roller is subsequently cleaned by adopting the cleaning agent to spray the cleaning agent, the cleaning agent can be adopted to discharge the stains from the perspective cleaning barrel at least according to the requirement, the suction pattern roller is flushed by using the cleaning agent, the residual cleaning agent and the stains on the suction pattern roller can be flushed by using the cleaning water, the pipeline and the high-pressure nozzle of the whole device can also be used for flushing the inner part of the corresponding pipeline and the high-pressure nozzle, the cleaning agent and the residual stains in the perspective cleaning barrel are prevented from influencing the next use, the cleaning agent and the suction pattern roller can be quickly cleaned by adopting the cleaning agent, the high-pressure air pump after the suction pattern roller is used for cleaning, the suction pattern roller is quickly cleaned, the drying efficiency can be greatly improved, and the drying efficiency can be quickly cleaned by using the high-pressure air pump after the suction pattern roller is required to be cleaned, and the drying quality is greatly improved.
Drawings
Fig. 1 is a schematic structural view of a vertical full-soaking powerful cleaning device for a suction pattern roller.
Fig. 2 is a top view of the upper circular plate of the present invention.
FIG. 3 is a bottom view of the lower circular plate of the present invention
FIG. 4 is a schematic diagram of the assembly of the high pressure water jet backflushing system and suction rolls of the present invention.
Fig. 5 is a partial view at a in fig. 1.
Fig. 6 is a partial view at B in fig. 1.
Fig. 7 is a partial view at C in fig. 1.
Fig. 8 is a partial enlarged view at D in fig. 4.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings.
As shown in fig. 1-8, the vertical full-soaking powerful cleaning method for the suction pattern roller specifically comprises the following steps:
the method comprises the steps of (A) mounting a suction pattern roller 47 on a suction pattern roller vertical full-soaking powerful cleaning device, wherein the suction pattern roller vertical full-soaking powerful cleaning device comprises a gantry crane 1, a perspective cleaning barrel 2, a high-pressure water spraying back flushing system, a high-pressure water supply pump 3, a clear water pipe 4 and an air pump 5;
secondly, lifting the suction pattern roller 47 by the gantry crane 1, starting the air pump 5, and blowing the suction pattern roller 47 by the air pump 5 through a high-pressure water spraying back flushing system;
thirdly, adding a certain volume of cleaning agent into the perspective cleaning barrel 2, and enabling the gantry crane 1 to lower the suction pattern roller 47 into the perspective cleaning barrel 2 so that the suction pattern roller 47 is completely immersed into the cleaning agent;
Fourthly, soaking the suction pattern roller 47 in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction pattern roller 47, and then discharging a certain amount of the cleaning agent to enable the water level of the cleaning agent to be below the suction pattern roller 47;
fifthly, starting the high-pressure water supply pump 3, and pumping cleaning agent by the high-pressure water supply pump 3 and primarily cleaning the suction pattern roller 47 through a high-pressure water spraying back flushing system;
(VI), after preliminary cleaning, standing for a period of time, starting the high-pressure water supply pump 3 again, pumping the cleaning agent with clean upper layer by the high-pressure water supply pump 3 to perform secondary cleaning and air permeability detection on the suction pattern roller 47, and discharging after cleaning of the cleaning agent is finished;
seventhly, communicating the high-pressure water supply pump 3 with the clean water pipe 4, and sucking clean water by the high-pressure water supply pump 3 to flush the suction pattern roller 47;
eighth, the air pump 5 is started to dehydrate and dry the suction pattern roller 47;
and (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction pattern roller 47 again.
The vertical full-soaking powerful cleaning device for the suction grain roller further comprises a hanging bracket and a penetrating hollow shaft motor 6, the gantry crane 1 transversely stretches right and left over the perspective cleaning barrel 2, the suction grain roller 47 is vertically and rotatably arranged on a high-pressure water spraying back flushing system, the high-pressure water spraying back flushing system is vertically and fixedly arranged on the hanging bracket, a lifting end of the crane of the gantry crane 1 is connected with the top hanging of the hanging bracket, the penetrating hollow shaft motor 6 is fixedly arranged at the center of the top of the hanging bracket, the penetrating hollow shaft motor 6 drives the suction grain roller 47 to rotate, a drain pipe 7 is arranged on one side of the bottom of the perspective cleaning barrel 2, a first valve 8 is arranged on the drain pipe 7, a base 9 is arranged on the right side of the perspective cleaning barrel 2, a high-pressure water supply pump 3 and an air pump 5 are fixedly arranged on the base 9, the lower side part of the right side wall of the perspective cleaning barrel 2 is provided with a water suction pipe 10 positioned above the drain pipe 7, the outer end of the water suction pipe 10 is connected with the water inlet end of the high-pressure water pump 3, one end of the water suction pipe 10 is connected with a second valve 11, one end of the water suction pipe 4 is connected with a clean water storage tank 4, the other end of the water suction pipe 4 is connected with the high-pressure water pump 11 and the high-pressure water spraying system is connected with the water inlet end of the high-pressure water pump 4, and the high-pressure water spraying system is connected with the high-pressure water pump 4, and the water spraying back flushing system is provided with the water inlet end of the high-pressure water pump 4, and the high-pressure water pump 4 is connected with the water suction pipe 12.
The high-pressure water spraying back flushing system comprises a central tube shaft 13, two water spraying tubes 14 and two first shaft sleeves 15, wherein the central tube shaft 13 consists of an upper hollow tube 16, a four-way tube 17 and a lower hollow tube 18, the central lines of the upper hollow tube 16, the main tube of the four-way tube 17 and the lower hollow tube 18 are overlapped and vertically arranged, two branch tubes of the four-way tube 17 are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube, a plug 19 is fixedly embedded in the lower end of the lower hollow tube 18 in a sealing manner, the lower end of the upper hollow tube 16 is fixedly connected with the upper end of the main tube of the four-way tube 17, the upper end of the lower hollow tube 18 is fixedly connected with the lower end of the main tube of the four-way tube 17, a suction line roller 47 is sleeved outside the upper hollow tube 16, the four-way tube 17 and the lower hollow tube 18 in the same center, support discs 20 are sleeved on the outer circumference of the upper side part of the upper hollow tube 16 and the outer circumference of the lower hollow tube 18 in the lower side, a second shaft sleeve 21 is uniformly formed on the center of the two support discs 20, the two second sleeves 21 are respectively sleeved outside the upper hollow tube 16 and the lower hollow tube 18 correspondingly, the first bearings 22 are embedded in the two second sleeves 21 and are respectively and correspondingly connected with the upper hollow tube 16 and the lower hollow tube 18 in a rotating way through the first bearings 22, the two supporting discs 20 are identical in structure and are symmetrically arranged up and down, a plurality of first through holes 23 arranged in a circumferential array are formed in the supporting discs 20, a circular boss 24 is integrally formed at the outer edge of the lower side face of the supporting disc 20 on the upper side, a ring groove is formed in the lower end face of the circular boss 24 in the circumferential direction, the radial dimension of the ring groove is identical to the radial dimension of the suction pattern roller 47, the upper end of the suction pattern roller 47 is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller 47 is correspondingly clamped in the ring groove on the lower side, round nuts 25 are respectively and spirally arranged on the outer circumference of the upper side part of the upper hollow tube 16 and the lower side of the lower hollow tube 18, the round nut 25 on the upper side is tightly pressed against the upper end face of the second shaft sleeve 21 on the upper side, the round nut 25 on the lower side is tightly pressed against the lower end face of the second shaft sleeve 21 on the lower side, the two water spraying pipes 14 are vertically and symmetrically arranged on the left side and the right side in the suction pattern roller 47 about the central pipe shaft 13, the upper end and the lower end of the water spraying pipe 14 are plugged, the water spraying pipe 14 on the left side is connected with the left side branch pipe of the four-way pipe 17 and the water spraying pipe 14 on the right side is connected with the right side branch pipe of the four-way pipe 17 through a water supply pipe 26, the right end of the water supply pipe 26 on the left side is uniformly and fixedly connected with the left end of the left side branch pipe of the four-way pipe 17 and the left end of the water supply pipe 26 on the right side is fixedly welded on the middle part of the right side pipe wall of the water spraying pipe 14 on the left side, the middle part of the right side pipe wall of the water spraying pipe 14 on the left side is provided with a first water inlet which is butted with the left port of the left side port of the water supply pipe 26 on the left side, the right end of the right water supply pipe 26 is fixedly welded in the middle of the left pipe wall of the right water spray pipe 14, the middle of the left pipe wall of the right water spray pipe 14 is provided with a second water inlet which is butted with the right port of the right water supply pipe 26 left and right, a plurality of high-pressure nozzles 27 which are arranged at intervals up and down are uniformly arranged on the left pipe wall of the left water spray pipe 14 and the right pipe wall of the right water spray pipe 14 through threads, each high-pressure nozzle 27 uniformly sprays water flow upwards against the inner wall of the upper side part of the suction grain roller 47, two first shaft sleeves 15 have the same structure and are symmetrically arranged in the suction grain roller 47 up and down, the upper first shaft sleeves 15 are concentrically and fixedly sleeved on the hollow pipe 16 and positioned at the lower side of the upper supporting disk 20, the lower first shaft sleeves 15 are concentrically and fixedly sleeved on the lower hollow pipe 18 and positioned at the upper side of the lower supporting disk 20, the support arms 28 are fixedly welded on the left side part and the right side part of the outer circle of the two first shaft sleeves 15, the support arms 28 are horizontally arranged, the left ends of the two support arms 28 on the left side are respectively welded on the upper side and the lower side part of the right side pipe wall of the water spraying pipe 14 on the left side, and the right ends of the two support arms 28 on the right side are respectively welded on the upper side and the lower side part of the left side pipe wall of the water spraying pipe 14 on the right side.
The hanger comprises an upper circular plate 29 and a lower circular plate 30, the outer diameters of the upper circular plate 29 and the lower circular plate 30 are the same, the outer diameters of the upper circular plate 29 and the lower circular plate 30 are larger than the outer diameter of the supporting circular plate 20 and smaller than the inner diameter of the perspective cleaning barrel 2, the upper circular plate 29 is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube 16 and above the round nut 25 on the upper side, the lower circular plate 30 is concentrically and fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube 18 and below the round nut 25 on the lower side, a third shaft sleeve 31 is fixedly arranged in a central hole of the upper circular plate 29, a hollow shaft motor 6 is concentrically and vertically fixedly arranged in the middle part of the upper circular plate 29 through a motor seat 32, a hollow rotating shaft 33 of the through hollow shaft motor 6 is concentrically sleeved outside the upper side part of the upper hollow tube 16 and penetrates through the third shaft sleeve 31, the upper end of the upper hollow shaft sleeve 16 extends out of the hollow rotating shaft 33 of the through the hollow shaft motor 6, a second bearing 34 sleeved on the hollow shaft 33 of the through-hole of the third shaft sleeve 31 is embedded in the hollow shaft sleeve 31, a plurality of hollow shaft sleeves are fixedly arranged on the upper end surfaces of the hollow shaft sleeve 33 and the upper end of the hollow shaft motor 6 and the lower circular plate 30 are fixedly meshed with the upper circular shaft sleeve 35 of the upper circular plate 30, the upper end 35 is fixedly arranged on the upper end of the hollow shaft sleeve 35 and the lower circular plate 30 is fixedly arranged on the upper end of the hollow shaft sleeve 35, which is fixedly connected with the upper end of the hollow shaft sleeve 35, which is fixedly arranged on the upper end of the hollow shaft sleeve 35, and the upper end of the hollow shaft sleeve is fixedly arranged on the upper end of the hollow shaft sleeve 35, and is fixedly connected with the lower end of the upper end sleeve 35, and is fixedly connected with the lower end sleeve 35, and is fixedly connected. The upper surface of the upper circular plate 29 is fixedly provided with a plurality of lifting rings 48 which are arranged in a circumferential array, each lifting ring 48 is connected with the lifting end of the crane of the gantry crane 1 through a lifting rope 39, a plurality of U-shaped grooves 40 which are arranged in a circumferential array and are open at the upper side, the lower side and the outer side are respectively arranged on the outer circumferences of the upper circular plate 29 and the lower circular plate 30, each U-shaped groove 40 at the upper side corresponds to each U-shaped groove 40 at the lower side one by one, each U-shaped groove 40 is rotatably provided with a guide wheel 41, the outer side wheel surface of each guide wheel 41 protrudes out of the corresponding U-shaped groove 40, a plurality of limit grooves 42 which are arranged in a circumferential array along the vertical direction and correspond to each guide wheel 41 in the circumferential array are respectively arranged on the inner wall of the perspective cleaning barrel 2, and when the upper circular plate 29 and the lower circular plate 30 are concentrically placed in the perspective cleaning barrel 2, each guide wheel 41 at the upper side and each guide wheel 41 at the lower side roll in each limit groove 42 in a one-to-one correspondence manner, and each guide wheel 41 is in rolling contact with the groove bottom of the corresponding limit groove 42.
The inner bottom surface of the perspective cleaning barrel 2 is an inclined surface with high left and low right, the drain pipe 7 is arranged on the right side of the bottom of the perspective cleaning barrel 2, the inner end of the drain pipe 7 is positioned at the lowest part of the inclined surface, and the drain pipe 7 is arranged with high left and low right;
the perspective cleaning barrel 2 is made of toughened glass;
the water outlet end of the high-pressure water supply pump 3 is connected with a water delivery pipe 43, the water outlet end of the water delivery pipe 43 is connected with the upper end of the upper hollow pipe 16 through a telescopic hose 44, the air outlet end of the air pump 5 is connected with an air delivery pipe 45, the other end of the air delivery pipe 45 is connected to the water delivery pipe 43, and a fourth valve 46 is arranged on the air delivery pipe 45;
an electric heating wire is wound outside the gas pipe 45, a high-temperature resistant heat insulation layer is wrapped outside the electric heating wire, and the electric heating wire is electrically connected with an external power supply;
the inner end of the draft tube 10 is provided with a screen 49. The filter screen 49 can filter the larger-sized dirt particles in the cleaning agent, prevent the larger-sized dirt particles from being pumped into the high-pressure water supply pump 3, and prevent the high-pressure water supply pump 3 from being damaged and the high-pressure nozzle 27 and corresponding pipelines from being blocked.
The step (I) comprises the following steps: the method comprises the steps of firstly sleeving a pattern suction roller 47 outside a perspective cleaning barrel 2 on the outer periphery of an upper hollow tube 16, a four-way pipe 17, a lower hollow tube 18 and two water spraying pipes 14, sleeving two supporting discs 20 on the upper hollow tube 16 and the lower hollow tube 18 respectively, pushing the two supporting discs 20 towards the pattern suction roller 47, enabling two circular ring bosses 24 to be tightly pressed on two ends of the pattern suction roller 47 respectively, embedding two ends of the pattern suction roller 47 in two annular grooves respectively, installing two circular nuts 25 on the outer periphery of the upper side part of the upper hollow tube 16 and the outer periphery of the lower hollow tube 18 respectively in a threaded manner, tightening upper end faces of a second shaft sleeve 21 on the upper side by the circular nuts 25 on the upper side, tightening lower end faces of the second shaft sleeve 21 on the circular nuts 25 on the lower side, enabling the pattern suction roller 47 to be fixedly supported between the two supporting discs 20 and rotatably installed on the upper hollow tube 16 and the lower hollow tube 18, sleeving the upper circular discs 29 on the outer periphery of the upper hollow tube 16 respectively, enabling the lower circular discs 30 to be fixedly sleeved on the outer periphery of the upper hollow tube 16 and the lower hollow tube 18 respectively, enabling the two circular nuts 25 to be fixedly screwed on the outer periphery of the lower circular disc 30 and the lower hollow tube 18 to be fixedly connected with the outer periphery of the upper hollow tube 16 and the lower hollow tube 33 through the lower hollow tube 33, enabling the upper hollow tube 33 to be fixedly connected with the upper hollow tube 33 and the lower hollow tube 33 to be fixedly connected with the hollow tube 33 through the hollow tube 33, and the hollow tube 33 to the hollow 35, the hollow drum 33 and the hollow drum 33 to be fixedly connected with the hollow body and the hollow drum body.
The second step is specifically as follows: the crane of the gantry crane 1 is controlled to lift the upper circular plate 29, the suction grain roller 47 is lifted and is in a vertical state, the penetrating hollow shaft motor 6 and the air pump 5 are started, the fourth valve 46 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 drives the upper supporting circular plate 20 to rotate through the engagement of the spline 36 and the spline sleeve 35, the two supporting circular plates 20 drive the suction grain roller 47 to rotate on the central tube shaft 13, then the air pump 5 pumps normal-temperature high-pressure air into the upper hollow tube 16 through the air pipe 45, the water pipe 43 and the telescopic hose 44, the normal-temperature high-pressure air enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the normal-temperature high-pressure air in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, and when the normal-temperature high-pressure air flows blow towards the inner walls of the left side part and the right side part of the suction grain roller 47, dust adhered on the inner wall of the suction grain roller 47 can be blown off, and after a period of time, the dust on the suction grain roller 47 is cleaned, and the motor is closed, and the air pump 6 and the fourth valve 46 are blown and penetrated.
The step (III) is specifically as follows: the cleaning agent with a certain capacity is added into the perspective cleaning barrel 2, the hanging frame and the pattern absorbing roller 47 are lifted to be right above the perspective cleaning barrel 2 by the crane of the gantry crane 1, then the hanging frame and the pattern absorbing roller 47 are lowered into the perspective cleaning barrel 2 by the crane of the gantry crane 1, the pattern absorbing roller 47 is completely immersed into the cleaning agent, and each guide wheel 41 on the upper side and each guide wheel 41 on the lower side are respectively rolled in each limiting groove 42 in a one-to-one correspondence manner during lowering.
The step (IV) is specifically as follows: the suction pattern roller 47 is soaked in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction pattern roller 47, then the first valve 8 is opened, the cleaning agent is discharged into a cleaning agent recovery tank by a certain amount through the drain pipe 7, and the cleaning agent water level in the perspective cleaning barrel 2 is lowered to the position below the suction pattern roller 47 and higher than the inner end of the water suction pipe 10.
The step (V) is specifically as follows: simultaneously starting the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3, opening the second valve 11, closing the rest valves, driving the support discs 20 at the upper side to rotate by the meshing of the spline 36 and the spline sleeve 35 through the hollow rotating shaft 33 of the penetrating hollow shaft motor 6, driving the suction pattern roller 47 to rotate on the central tube shaft 13 by the two support discs 20, pumping the cleaning agent in the perspective cleaning barrel 2 out of the high-pressure water supply pump 3 through the water pumping pipe 10, pumping the cleaning agent into the upper hollow tube 16 in a high-pressure water flow mode by the high-pressure water supply pump 3 through the water pipe 43 and the telescopic hose 44, leading the cleaning agent to enter the two water spraying pipes 14 through the four-way pipe 17 and the two water supplying pipes 26, leading the cleaning agent in the two water spraying pipes 14 to be uniformly sprayed towards the inner walls of the left side part and the right side part of the suction pattern roller 47 through the corresponding high-pressure nozzles 27, when the sprayed cleaning agent impacts the inner walls of the left side and the right side of the suction grain roller 47, most of the cleaning agent can knock down the dirt on the inner wall of the suction grain roller 47, the dirt falls into the perspective cleaning barrel 2 along with the cleaning agent, a small part of the cleaning agent can be sprayed out from the surface of the suction grain roller 47 through the ventilation holes on the suction grain roller 47 from inside to outside, the part of the cleaning agent can bring the dirt which is retained in the ventilation holes and is broken by the cleaning agent, namely the dirt retained in the ventilation holes can be sprayed out from the surface of the suction grain roller 47, so that the dirt retained in the inner wall of the suction grain roller 47 and the pores of the ventilation holes can be cleaned, the dirt adhered to the inner wall of the suction grain roller 47 can be thoroughly cleaned, the dirt adhered to the inner wall of the suction grain roller 47 can be more comprehensively cleaned, the part of the cleaning agent sprayed out from the surface of the suction grain roller 47 can flow downwards along the surface of the suction grain roller 47 to flush the dirt on the surface of the suction grain roller 47, the cleaning agent portable dirt flowing downwards falls into the perspective cleaning barrel 2, so that the suction pattern roller 47 can be primarily cleaned, most dirt is cleaned for a period of time, and after the primary cleaning is finished, the penetrating type hollow shaft motor 6, the high-pressure water supply pump 3 and the second valve 11 are closed.
The step (six) is specifically as follows: after preliminary cleaning, standing for a period of time, and precipitating dirt particles with high specific gravity floating in the cleaning agent in the perspective cleaning barrel 2 to the bottom of the barrel, so that the upper layer of the cleaning agent becomes clear and clean, and the cleaning agent attached to the suction pattern roller 47 can soak the suction pattern roller 47 for a period of time, so that the cleaning agent and the dirt remained on the suction pattern roller 47 are subjected to full chemical reaction; then, the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3 are started again, the second valve 11 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 continuously drives the suction pattern roller 47 to rotate on the central tube shaft 13, meanwhile, the high-pressure water supply pump 3 pumps clean cleaning agent on the upper layer in the perspective cleaning barrel 2 out through the water suction pipe 10, the high-pressure water supply pump 3 pumps the cleaning agent into the upper hollow tube 16 in a high-pressure water flow mode through the water conveying pipe 43 and the telescopic hose 44, the cleaning agent enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the cleaning agent in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction pattern roller 47 through corresponding high-pressure nozzles 27 respectively, the suction pattern roller 47 is subjected to primary secondary cleaning, after a period of time, stains in the air holes of the suction pattern roller 47 are completely flushed out, the positions of the outer surface of the suction grain roller 47 corresponding to the corresponding high-pressure nozzles 27 are fully covered with uniform bubbles, the uniformity of the bubbles shows the uniformity of the air permeability of the suction grain roller 47, so that the air permeability recovery effect of the suction grain roller 47 after cleaning can be detected through the bubbles formed by back flushing, when the uniform bubbles are fully covered on the positions of the outer surface of the suction grain roller 47 corresponding to the corresponding high-pressure nozzles 27 through the perspective cleaning barrel 2, the cleaning agent is judged to have completely cleaned the dirt on the suction grain roller 47, the penetrating hollow shaft motor 6, the high-pressure water supply pump 3 and the second valve 11 are closed, the first valve 8 is opened, the cleaning agent and the dirt in the perspective cleaning barrel 2 are completely discharged into a waste water tank through the drain pipe 7, if the air permeability detection does not reach the standard, some clean water and cleaning agent are fed into the perspective cleaning barrel 2, and locally and intensively flushing the suction line roller 47 until the air permeability detection reaches the standard.
The step (seven) is specifically as follows: the first valve 8 and the third valve 12 are opened, the second valve 11 and the fourth valve 46 are closed, the water inlet end of the high-pressure water supply pump 3 is communicated with the clean water storage tank through the clean water pipe 4, the penetrating hollow shaft motor 6 and the high-pressure water supply pump 3 are started again simultaneously, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 further drives the suction grain roller 47 to rotate again, the high-pressure water supply pump 3 pumps clean water in the clean water storage tank through the clean water pipe 4, the high-pressure water supply pump 3 pumps the clean water into the upper hollow pipe 16 in a high-pressure water flow mode through the water pipe 43, the clean water enters the two water spray pipes 14 through the four-way pipe 17 and the two water spray pipes 26, the clean water in the two water spray pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through corresponding high-pressure nozzles 27, and when the sprayed clean water washes the inner walls of the left side part and the right side part of the suction grain roller 47, most of the clean water is used for knocking down the residual cleaning agent and the dirt on the inner wall of the suction grain roller 47, a small part of the clean water is sprayed out from the surface of the suction grain roller 47 through the air holes on the suction grain roller 47 from inside to outside, the part of the clean water can carry the residual cleaning agent and the dirt remained in the air holes, so that the residual cleaning agent and the dirt adhered to the surface of the suction grain roller 47 are easily washed out under the flushing of the clean water sprayed out from each water spraying hole, the residual cleaning agent and the dirt on the suction grain roller 47 fall into the ultrasonic cleaning water tank perspective cleaning barrel 2 along with the clean water, the residual cleaning agent and the dirt in the perspective cleaning barrel 2 continuously flow to the right along the inner bottom surface of the perspective cleaning barrel 2 along with the clean water under the flushing of the fallen clean water, finally the clean water is discharged through the drain pipe 7, the perspective cleaning barrel 2 is cleaned by the clean water after a period of time, the clean water washes the high-pressure water supply pump 3, the water delivery pipe 43, the upper hollow pipe 16, the four-way pipe 17, the lower hollow pipe 18, the two water supply pipes 26, the two water spray pipes 14 and the inside of each high-pressure nozzle 27, washes the cleaning agent and the dirt remained in the pipeline and the high-pressure nozzles 27 until the cleaning agent and the dirt in the perspective cleaning barrel 2 are completely discharged, closes the penetrating hollow shaft motor 6, the high-pressure water supply pump 3 and the third valve 12, and continuously discharges the clean water in the perspective cleaning barrel 2 through the water discharge pipe 7 until the cleaning agent and the dirt are completely discharged, and closes the first valve 8.
The step (eight) is specifically as follows: the penetrating hollow shaft motor 6 and the air pump 5 are started, the fourth valve 46 is opened, the rest valves are closed, the hollow rotating shaft 33 of the penetrating hollow shaft motor 6 drives the upper supporting disc 20 to rotate through the engagement of the spline 36 and the spline sleeve 35, and then drives the suction grain roller 47 to rotate again, then the air pump 5 pumps normal-temperature high-pressure air flow into the upper hollow tube 16 through the air pipe 45, the water pipe 43 and the telescopic hose 44, the normal-temperature high-pressure air flow enters the two water spraying pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the normal-temperature high-pressure air flow in the two water spraying pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, when the normal-temperature high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller 47, water attached to the inner wall of the suction grain roller 47 can be blown off, and when the suction grain roller 47 rotates, the water adhered to the inside and the surface of the air holes of the suction grain roller 47 is thrown away under the centrifugal action for a period of time, the suction grain roller 47 can be dehydrated, then the electric heating wire is connected with an external power supply, the electric heating wire starts to heat the wall of the air pipe 45 at constant temperature, then the high-pressure air flow in the air pipe 45 is heated into high-pressure air flow, the high-pressure air flow is pumped into the upper hollow pipe 16, the high-pressure air flow enters the two water spray pipes 14 through the four-way pipe 17 and the two water supply pipes 26, the high-pressure air flow in the two water spray pipes 14 is uniformly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller 47 through the corresponding high-pressure nozzles 27, when the high-pressure air flow blows to the inner walls of the left side part and the right side part of the suction grain roller 47, the suction grain roller 47 can be dried, after the blowing for a period of time, the suction grain roller 47 can be completely dried, the penetrating type hollow shaft motor 6, the air pump 5 and the fourth valve 46 are closed, the electric heating wire is powered off.
The gantry crane 1, the clean water storage tank, the screw threads, the electric heating wires and the high-temperature resistant heat insulation layer are not shown in the figure. The gantry crane 1, the high-pressure water supply pump 3, the air pump 5, the penetrating hollow shaft motor 6, the screw threads, the high-pressure nozzle 27, the spline housing 35, the pull rod 38, the electric heating wire and the high-temperature-resistant heat insulation layer are all of the prior conventional technology, and the specific structure and the working principle are not repeated.
According to the invention, before the suction roller 47 is cleaned, the suction roller 47 is purged by using normal-temperature high-pressure air flow provided by the air pump 5, dust on the suction roller 47 is cleaned, the suction roller 47 is vertically lifted into the perspective cleaning barrel 2 through the gantry crane 1, the suction roller 47 is completely soaked in the cleaning agent in the perspective cleaning barrel 2, the cleaning agent is fully chemically reacted with dirt on the suction roller 47 for a period of time, so that when the suction roller 47 is sprayed and cleaned by using the cleaning agent later, the suction roller 47 is cleaned more easily and thoroughly, the cleaning agent can be used for discharging the dirt with the cleaning agent out of the perspective cleaning barrel 2 after the cleaning of the suction roller 47 is completed, the cleaning agent and the dirt are washed by using clear water, meanwhile, the pipeline of the whole device and the inside of the high-pressure nozzle 27 can be washed, the cleaning agent and the dirt inside the high-pressure nozzle can be removed, the influence on the next use is avoided, moreover, the suction roller 47 can be cleaned by using the clear water again by using the cleaning agent for a short time, the suction roller 47 can be cleaned by using the air pump 5, the drying efficiency of the suction roller is greatly improved, and the drying efficiency of the suction roller 47 can be quickly cleaned by using the air pump is improved.
The above embodiments are merely for illustrating the technical aspects of the present invention, and it should be understood by those skilled in the art that the present invention is described in detail with reference to the above embodiments; modifications and equivalents may be made thereto without departing from the spirit and scope of the invention, which is intended to be encompassed by the claims.

Claims (10)

1. The vertical full-soaking powerful cleaning method for the suction pattern roller is characterized by comprising the following steps of: the method specifically comprises the following steps:
the method comprises the steps of (A) mounting a pattern suction roller on a pattern suction roller vertical full-soaking efficient cleaning device, wherein the pattern suction roller vertical full-soaking efficient cleaning device comprises a gantry crane, a perspective cleaning barrel, a high-pressure water spraying back flushing system, a high-pressure water supply pump, a clear water pipe and an air pump;
secondly, lifting the grain suction roller by the portal crane, starting an air pump, and blowing the grain suction roller by the air pump through a high-pressure water spraying back flushing system;
thirdly, adding a certain volume of cleaning agent into the perspective cleaning barrel, and enabling the portal crane to lower the pattern suction roller into the perspective cleaning barrel so that the pattern suction roller is completely immersed into the cleaning agent;
fourthly, soaking the suction grain roller in the cleaning agent for a period of time to enable the cleaning agent to fully and chemically react with stains on the suction grain roller, and then discharging a certain amount of the cleaning agent to enable the water level of the cleaning agent to be below the suction grain roller;
Starting a high-pressure water supply pump, pumping cleaning agent by the high-pressure water supply pump, and primarily cleaning the suction pattern roller through a high-pressure water spraying back flushing system;
(VI), after primary cleaning, standing for a period of time, starting a high-pressure water supply pump again, pumping a cleaning agent with clean upper layer by the high-pressure water supply pump, performing secondary cleaning and air permeability detection on the suction pattern roller, and discharging after cleaning of the cleaning agent is finished;
seventhly, communicating the high-pressure water supply pump with the clean water pipe, and sucking clean water by the high-pressure water supply pump to flush the suction pattern roller;
eighth, starting an air pump to dehydrate and dry the suction line roller;
and (ninth), repeating the steps (seventh) and (eighth), and washing, dehydrating and drying the suction line roller again.
2. The suction grain roller vertical full-soaking powerful cleaning method according to claim 1, characterized by comprising the following steps: this vertical full soaking powerful belt cleaning device of suction line roller still includes gallows and run-through hollow shaft motor, the portal crane is controlled to span and is set up directly over perspective washing bucket, suction line roller vertical rotation is installed on high-pressure water spray back flushing system, vertical fixed mounting of high-pressure water spray back flushing system is on the gallows, the lift-by-crane end of portal crane is connected with the top hoist of gallows, run-through hollow shaft motor fixed mounting is in the top center of gallows, run-through hollow shaft motor drive suction line roller rotates, the drain pipe is installed to perspective bottom one side of washing bucket, be equipped with first valve on the drain pipe, perspective washing bucket's right side is provided with the base, high-pressure water supply pump and air pump are all fixed mounting in the base, perspective washing bucket's right side wall downside is installed and is located the drinking-water pipe of drain pipe top, the outer end and the water inlet end of high-pressure water supply pump are connected, be equipped with the second valve on the drinking-water pipe, the one end of clear water pipe is connected with the top of second valve and high-pressure water pump, be provided with the drinking-water pipe between the water pump, be provided with the third valve on the clear water pipe, the water pump is provided with the back flushing system of the high-pressure jet pump of the third valve.
3. The suction grain roller vertical full-soaking powerful cleaning method according to claim 2, characterized by comprising the following steps: the high-pressure water spraying back flushing system comprises a central tube shaft, two water spraying tubes and two first shaft sleeves, wherein the central tube shaft consists of an upper hollow tube, a four-way tube and a lower hollow tube, the central lines of the upper hollow tube, the main tube of the four-way tube and the lower hollow tube are overlapped and vertically arranged, two branch tubes of the four-way tube are radially and symmetrically arranged in the middle parts of the left side and the right side of the main tube of the four-way tube, the lower end of the lower hollow tube is fixedly embedded with a plug in a sealing manner, the lower end of the upper hollow tube is fixedly connected with the upper end of the main tube of the four-way tube, the upper end of the lower hollow tube is fixedly connected with the lower end of the main tube of the four-way tube, the suction line roller is concentrically sleeved outside the upper hollow tube, the four-way tube and the lower hollow tube, supporting disks are sleeved on the outer circumference of the upper side part of the upper hollow tube and the outer circumference of the lower side part of the lower hollow tube, the centers of the two supporting disks are integrally provided with second shafts, the two second shaft sleeves are correspondingly sleeved outside the upper hollow tube and the lower hollow tube respectively, the two second sleeves are embedded with first bearings and are respectively and correspondingly connected with the upper hollow tube and the lower hollow tube in a rotating way through the first bearings, the two supporting discs are identical in structure and are arranged up and down symmetrically, a plurality of first through holes are formed in the supporting discs in a circumferential array way, a circular boss is integrally formed at the outer edge of the lower side face of the supporting disc on the upper side, a ring groove is formed in the lower end face of the circular boss in the circumferential direction, the radial dimension of the ring groove is identical to that of the suction pattern roller, the upper end of the suction pattern roller is correspondingly clamped in the ring groove on the upper side, the lower end of the suction pattern roller is correspondingly clamped in the ring groove on the lower side, round nuts are respectively and symmetrically arranged on the outer circumferences of the upper side part and the lower side part of the lower hollow tube, the round nuts on the upper side fasten the upper end face of the second sleeve on the upper side, the round nuts on the lower side fasten the lower end face of the second sleeve on the lower side, the two water spraying pipes are vertically and symmetrically arranged on the left side part and the right side part in the suction grain roller about the central pipe shaft, the upper end and the lower end of the water spraying pipe are plugged, the water spraying pipe on the left side is connected with the left side branch pipe of the four-way pipe, the water spraying pipe on the right side is connected with the right side branch pipe of the four-way pipe through a water supply pipe, the right end of the water supply pipe on the left side is fixedly connected with the left end of the left side branch pipe of the four-way pipe and the right end of the water supply pipe on the right side in a uniform and solid manner, the left end of the water supply pipe on the left side is fixedly welded at the middle part of the right side pipe wall of the water spraying pipe on the left side, the middle part of the right side pipe wall of the water spraying pipe on the left side is provided with a first water inlet which is butted with the left port of the water supply pipe on the left side in the left side and the right side is fixedly welded at the middle part of the left side pipe wall of the water supply pipe on the right side, the middle part of the left pipe wall of the right water spray pipe is provided with a second water inlet which is butted with the right port of the right water supply pipe left and right, the left pipe wall of the left water spray pipe and the right pipe wall of the right water spray pipe are uniformly provided with a plurality of high-pressure nozzles which are arranged at intervals up and down through threads, each high-pressure nozzle uniformly sprays water flow upwards towards the inner wall of the upper side part of the suction grain roller, two first shaft sleeves are of the same structure and are arranged in the suction grain roller in an up-down symmetrical way, the first shaft sleeves on the upper side are concentrically and fixedly sleeved on the upper hollow pipe and are positioned on the lower side of the upper supporting disk, the first shaft sleeves on the lower side are concentrically and fixedly sleeved on the lower hollow pipe and are positioned on the upper side of the lower supporting disk, the left outer circular side parts and the right side parts of the two first shaft sleeves are respectively welded and fixedly provided with supporting arms, the left ends of the two supporting arms on the left side are respectively welded on the upper side and the lower side part of the right pipe wall of the left water spray pipe, the right ends of the two supporting arms on the right side are respectively welded on the upper side and the lower side of the left pipe wall of the water spraying pipe on the right side.
4. The suction grain roller vertical full-soaking powerful cleaning method according to claim 3, characterized by comprising the following steps: the hanging bracket comprises an upper circular plate and a lower circular plate, the outer diameters of the upper circular plate and the lower circular plate are the same, the outer diameters of the upper circular plate and the lower circular plate are larger than the outer diameter of the supporting circular plate and smaller than the inner diameter of the perspective cleaning barrel, the upper circular plate is concentrically sleeved outside the outer circumference of the upper side part of the upper hollow tube and positioned above the round nut on the upper side, the lower circular plate is concentrically fixedly sleeved on the outer circumference of the lower side part of the lower hollow tube and positioned below the round nut on the lower side, a third shaft sleeve is fixedly arranged in a central hole of the upper circular plate, a penetrating hollow shaft motor is vertically and fixedly arranged in the middle part of the upper circular plate through a motor base, a hollow rotating shaft of the penetrating hollow shaft motor is concentrically sleeved outside the upper side part of the upper hollow tube and penetrates through the third shaft sleeve, the upper end of the upper hollow rotating shaft of the upper hollow shaft motor extends out, the third shaft sleeve is embedded with a second bearing sleeved on the hollow rotating shaft of the penetrating hollow shaft motor, the hollow rotating shaft of the penetrating hollow shaft motor is rotationally connected with the third shaft sleeve through the second bearing, the middle part of the upper surface of the supporting disc at the upper side is concentrically and fixedly connected with a spline sleeve sleeved at the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor, the outer circumference of the lower end part of the hollow rotating shaft of the penetrating hollow shaft motor is provided with a spline matched and meshed with the spline sleeve, the lower end of the hollow rotating shaft of the penetrating hollow shaft motor presses the supporting disc at the upper side, the upper circular plate and the lower circular plate are respectively provided with a plurality of second through holes arranged in a circumferential array, the upper circular plate and the lower circular plate are fixedly connected through pull rods arranged in a plurality of circumferential arrays, the upper surface of the upper circular plate is fixedly connected with the lifting rings arranged in a plurality of circumferential arrays, and the lifting ends of the lifting rings and the lifting machine of the gantry crane are connected through lifting ropes, the outer circumferences of the upper circular plate and the lower circular plate are respectively provided with a plurality of U-shaped grooves which are arranged in a circumferential array and are open at the upper side, the lower side and the outer side, each U-shaped groove at the upper side corresponds to each U-shaped groove at the lower side one by one, each U-shaped groove is rotatably provided with a guide wheel, the outer wheel surface of each guide wheel protrudes out of the corresponding U-shaped groove, the inner wall of the perspective cleaning barrel is vertically provided with a plurality of limit grooves which are arranged in a circumferential array and correspond to each guide wheel in a circumferential array one by one, and when the upper circular plate and the lower circular plate are concentrically placed in the perspective cleaning barrel, each guide wheel at the upper side and each guide wheel at the lower side roll in each limit groove one by one in a rolling manner, and each guide wheel rolls in contact with the groove bottom of the corresponding limit groove;
The inner bottom surface of the perspective cleaning barrel is an inclined surface with high left and low right, the drain pipe is arranged on the right side of the bottom of the perspective cleaning barrel, the inner end of the drain pipe is positioned at the lowest position of the inclined surface, and the drain pipe is arranged with high left and low right;
the perspective cleaning barrel is made of toughened glass;
the water outlet end of the high-pressure water supply pump is connected with a water pipe, the water outlet end of the water pipe is connected with the upper end of the upper hollow pipe through a telescopic hose, the air outlet end of the air pump is connected with a gas pipe, the other end of the gas pipe is connected to the water pipe, and a fourth valve is arranged on the gas pipe;
an electric heating wire is wound outside the gas transmission pipe, a high-temperature resistant heat insulation layer is wrapped outside the electric heating wire, and the electric heating wire is electrically connected with an external power supply;
the inner end of the water pumping pipe is provided with a filter screen.
5. The suction grain roller vertical full-soaking powerful cleaning method according to claim 4, characterized by comprising the following steps: the step (I) comprises the following steps: firstly, the outside of a perspective cleaning barrel is sleeved with a pattern suction roller, the outside of an upper hollow pipe, a four-way pipe, a lower hollow pipe and two water spraying pipes, two supporting discs are correspondingly sleeved on the upper hollow pipe and the lower hollow pipe respectively, the two supporting discs are pushed towards the pattern suction roller, two circular ring bosses are respectively pressed at two ends of the pattern suction roller, two ends of the pattern suction roller are respectively embedded in two annular grooves, two circular nuts are respectively arranged on the outer circumference of the upper side part of the upper hollow pipe and the outer circumference of the lower side part of the lower hollow pipe in a threaded manner, the upper circular nuts are tightly pressed on the upper end face of a second shaft sleeve on the upper side by the circular nuts on the upper side, the lower circular nuts are tightly pressed on the lower end face of the second shaft sleeve on the lower side by the circular nuts, then the upper circular plates are fixedly supported between the two supporting discs and rotatably arranged on the upper hollow pipe and the lower hollow pipe, then the upper circular plates are concentrically sleeved on the outer circumference of the upper side part of the upper hollow pipe, the lower circular plates are fixedly sleeved on the outer circumference of the lower side part of the lower hollow pipe, the hollow shaft motor is simultaneously sleeved on the outer circumference of the upper side of the hollow pipe in a threaded manner, the upper circular nuts are tightly pressed on the upper side of the second shaft sleeve by the circular nuts, the upper circular nuts are tightly pressed on the upper end faces of the second shaft sleeve, the second shaft sleeve on the lower circular plates are fixedly connected with the upper end faces of the hollow pipe, and the upper circular plates, and the lower circular plates are fixedly connected with the upper hollow pipe through the rotary shafts, and the upper hollow shafts are fixedly connected with the upper hollow shafts through the rotary shafts, and the upper shafts.
6. The suction grain roller vertical full-soaking powerful cleaning method according to claim 5, characterized by comprising the following steps: the second step is specifically as follows: the method comprises the steps that a crane of a gantry crane is controlled to lift an upper circular plate, a grain sucking roller is lifted and is in a vertical state, a penetrating hollow shaft motor and an air pump are started, a fourth valve is opened, other valves are closed, a hollow rotating shaft of the penetrating hollow shaft motor drives a supporting disc on the upper side to rotate through meshing of a spline and a spline sleeve, and then the two supporting discs drive the grain sucking roller to rotate on a central tube shaft, so that the air pump pumps normal-temperature high-pressure air into the upper hollow tube through an air pipe, a water pipe and a telescopic hose, the normal-temperature high-pressure air enters two water spraying pipes through a four-way pipe and two water supply pipes, the normal-temperature high-pressure air in the two water spraying pipes is evenly sprayed towards the inner walls of the left side and the right side of the grain sucking roller through corresponding high-pressure nozzles, dust attached to the inner walls of the left side and the right side of the grain sucking roller can be blown off when the normal-temperature high-pressure air flows blow the inner walls of the left side and the grain sucking roller, and after a period of time, the dust on the grain sucking roller is blown clean, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed;
the step (III) is specifically as follows: a certain volume of cleaning agent is added into the perspective cleaning barrel, a hanging frame and a pattern suction roller are lifted to be right above the perspective cleaning barrel by a crane of the gantry crane, and then the hanging frame and the pattern suction roller are lowered into the perspective cleaning barrel by the crane of the gantry crane, so that the pattern suction roller is completely immersed into the cleaning agent, and each guide wheel on the upper side and each guide wheel on the lower side are correspondingly rolled in each limiting groove one by one during lowering;
The step (IV) is specifically as follows: the suction grain roller is soaked in the cleaning agent for a period of time, so that the cleaning agent fully and chemically reacts with stains on the suction grain roller, then the first valve is opened, the cleaning agent is discharged into a cleaning agent recovery tank by a certain amount through the drain pipe, and the cleaning agent water level in the perspective cleaning barrel is lowered to the position below the suction grain roller and higher than the inner end of the water suction pipe.
7. The suction grain roller vertical full-soaking powerful cleaning method according to claim 6, characterized by comprising the following steps: the step (V) is specifically as follows: simultaneously starting a penetrating hollow shaft motor and a high-pressure water supply pump, opening a second valve, closing other valves, driving a supporting disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of a spline and a spline sleeve, further driving a suction grain roller to rotate on a central pipe shaft by two supporting discs, pumping cleaning agent in a perspective cleaning barrel out of the high-pressure water supply pump through a water pumping pipe, pumping the cleaning agent into the upper hollow pipe in a high-pressure water flow mode by the high-pressure water supply pump through a water pipe and a telescopic hose, enabling the cleaning agent to enter two water spraying pipes through a four-way pipe and two water supply pipes, enabling the cleaning agent in the two water spraying pipes to be uniformly sprayed towards the inner walls of the left side and the right side of the suction grain roller through corresponding high-pressure nozzles, and enabling most of cleaning agent to be knocked down on the inner wall of the suction grain roller when the sprayed cleaning agent impacts the inner walls of the left side and the right side of the suction grain roller, the dirt falls into the perspective cleaning barrel along with the cleaning agent, a small part of the cleaning agent can be sprayed out from the surface of the suction line roller through the air holes on the suction line roller from inside to outside, so that the dirt which is retained in the air holes and is broken by the cleaning agent can be carried out from the surface of the suction line roller, the dirt retained in the inner wall of the suction line roller and the pores of the air holes can be cleaned, the dirt retained in the pores of the air holes can be thoroughly cleaned, the dirt adhered to the inner wall of the suction line roller can be cleaned more comprehensively, the part of the cleaning agent sprayed out from the surface of the suction line roller flows downwards along the surface of the suction line roller to wash the dirt on the surface of the suction line roller, the downward flowing cleaning agent can be carried to fall into the perspective cleaning barrel, the preliminary cleaning of the suction line roller can be realized, and after a long time, most of the dirt is cleaned, and after the preliminary cleaning is finished, closing the penetrating hollow shaft motor, the high-pressure water supply pump and the second valve.
8. The suction grain roller vertical full-soaking powerful cleaning method according to claim 7, characterized by comprising the following steps: the step (six) is specifically as follows: after preliminary cleaning, standing for a period of time, and precipitating dirt particles with high specific gravity floating in the cleaning agent in the perspective cleaning barrel to the bottom of the barrel, so that the upper layer of the cleaning agent becomes clear and clean, and the cleaning agent attached to the suction line roller can soak the suction line roller for a period of time, so that the cleaning agent and the dirt remained on the suction line roller are subjected to full chemical reaction; then, start run-through hollow shaft motor and high-pressure water supply pump again, open the second valve, all right side portion inner wall evenly sprays towards the suction line roller respectively in the second valve, carry out preliminary secondary cleaning to the suction line roller, after a period of time, after the bleeder hole pore of suction line roller is washed out completely, suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, bubble's homogeneity shows suction line roller's homogeneity, the bubble that forms just so can detect suction line roller cleaning back in the form of high-pressure water flow, cleaning agent rethread four-way pipe and two delivery pipes enter into two spray pipes, cleaning agent in two spray pipes then respectively towards suction line roller's left and right sides portion inner wall evenly sprays, after a period of time, the suction line roller's bleeder hole pore is washed out completely, the bubble that suction line roller surface and corresponding each high-pressure nozzle's position can be covered with even bubble, can detect suction line roller cleaning agent's gas permeability recovery after rinsing through reverse flushing form bubble, then see through the suction line roller cleaning agent through four-way pipe and two delivery pipes and two spray pipes into the corresponding high-pressure nozzle's inner wall evenly, if the suction line roller is washed out completely, the partial suction line roller is washed out to the suction line roller is washed out completely, if the partial suction line roller is washed out to the suction line roller is completely, the partial suction line roller is washed out to the top-up to the top is completely, the cleaning agent is reached completely, the partial suction line roller is washed down, and the partial suction line roller is washed down is completely is washed down, and the top down is reached and the air is completely through the top-down, and the top-down is completely down and the air-down.
9. The suction grain roller vertical full-soaking powerful cleaning method according to claim 8, characterized by comprising the following steps: the step (seven) is specifically as follows: the first valve and the third valve are opened, the second valve and the fourth valve are closed, the water inlet end of the high-pressure water supply pump is communicated with the clean water storage tank through a clean water pipe, the penetrating hollow shaft motor and the high-pressure water supply pump are started again at the same time, the hollow rotating shaft of the penetrating hollow shaft motor drives the suction grain roller to rotate again, the high-pressure water supply pump pumps clean water in the clean water storage tank into the upper hollow pipe through the clean water pipe, the high-pressure water supply pump pumps the clean water into the two water spray pipes through the water pipe in a high-pressure water flow mode, the clean water in the two water spray pipes is evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, when the sprayed clean water washes the inner walls of the left side part and the right side part of the suction grain roller, most of the clean water drives cleaning agent and dirt remained on the inner wall of the suction grain roller down, the cleaning agent and the dirt which are remained on the surface of the suction grain roller are easily washed out by the flushing of the cleaning agent sprayed from each water spraying hole, the cleaning agent and the dirt which are remained on the surface of the suction grain roller fall into the perspective cleaning barrel of the ultrasonic cleaning water tank together with the cleaning water, the cleaning agent and the dirt which are remained in the perspective cleaning barrel continuously flow to the right along the inner bottom surface of the perspective cleaning barrel along with the cleaning water after the flushing of the falling cleaning water, and finally are discharged through the drain pipe, the perspective cleaning barrel is cleaned by the cleaning water after a period of time, and the cleaning water is used for a high-pressure water supply pump, a water pipe, an upper hollow pipe, a four-way pipe, a lower hollow pipe, two water supply pipes, a water supply pipe and the like in the process, the two water spray pipes and the inside of each high-pressure nozzle are washed, residual cleaning agent and stains in the pipeline and the high-pressure nozzles are washed cleanly until the cleaning agent and the stains in the perspective cleaning barrel are completely discharged, the penetrating hollow shaft motor, the high-pressure water supply pump and the third valve are closed, and clear water in the perspective cleaning barrel is continuously discharged through the drain pipe until the cleaning agent and the stains are completely discharged, and the first valve is closed.
10. The suction grain roller vertical full-soaking powerful cleaning method according to claim 9, characterized by comprising the following steps: the step (eight) is specifically as follows: starting the penetrating hollow shaft motor and the air pump, opening the fourth valve, closing the rest valves, driving the support disc at the upper side to rotate by the hollow rotating shaft of the penetrating hollow shaft motor through the engagement of the spline and the spline sleeve, further driving the suction grain roller to rotate again, pumping normal-temperature high-pressure air flow into the upper hollow pipe by the air pump through the air pipe, the water pipe and the telescopic hose, entering the two water spraying pipes through the four-way pipe and the two water supply pipes, respectively spraying the normal-temperature high-pressure air flow in the two water spraying pipes towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, blowing off water attached to the inner wall of the suction grain roller when the normal-temperature high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, and simultaneously blowing off the water attached to the inner wall of the suction grain roller when the suction grain roller rotates, the water attached to the inside and the surface of the air holes of the suction grain roller is thrown away under the centrifugal action for a period of time, the suction grain roller can be dehydrated, then the electric heating wire is connected with an external power supply, the electric heating wire starts to heat the wall of the air pipe at constant temperature, then the high-pressure air flow in the air pipe is heated into high-pressure air flow, the high-pressure air flow is pumped into the upper hollow pipe, the high-pressure air flow enters the two water spraying pipes through the four-way pipe and the two water supply pipes, the high-pressure air flow in the two water spraying pipes is respectively and evenly sprayed towards the inner walls of the left side part and the right side part of the suction grain roller through corresponding high-pressure nozzles, the suction grain roller can be dried when the high-pressure air flow blows towards the inner walls of the left side part and the right side part of the suction grain roller, after the electric heating wire is blown for a period of time, the suction grain roller can be completely dried, and the penetrating hollow shaft motor, the air pump and the fourth valve are closed, so that the electric heating wire is powered off.
CN202310096737.7A 2023-02-10 2023-02-10 Vertical full-soaking strong-effect cleaning method for suction pattern roller Pending CN116099824A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310096737.7A CN116099824A (en) 2023-02-10 2023-02-10 Vertical full-soaking strong-effect cleaning method for suction pattern roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310096737.7A CN116099824A (en) 2023-02-10 2023-02-10 Vertical full-soaking strong-effect cleaning method for suction pattern roller

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Publication Number Publication Date
CN116099824A true CN116099824A (en) 2023-05-12

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CN202310096737.7A Pending CN116099824A (en) 2023-02-10 2023-02-10 Vertical full-soaking strong-effect cleaning method for suction pattern roller

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