CN219417024U - Full-automatic pellet compression testing machine - Google Patents

Abstract

The utility model belongs to the technical field of pellet compression tests, and particularly relates to a full-automatic pellet compression testing machine. Including support, compression test platform, place electric vibrator on the support, electric vibrator top position pile has in proper order from bottom to top put screen end, 2# standard sieve, 1# standard sieve, and one side of screen end, 1# standard sieve, 2# standard sieve is equipped with the row material plug-in components, and the row material plug-in components of screen end, 1# standard sieve have the waste collection pipe through hose connection, and waste collection pipe has placed the waste collector below, installs automatic feeder, compression test machine on the compression test platform. The utility model realizes automatic feeding, pressure testing and discharging, improves the safety of the compression test, lightens the working strength, improves the test speed and the working efficiency, dynamically analyzes data, reduces experimental errors and improves the accuracy of the test.

Description

Full-automatic pellet compression testing machine

Technical Field

The utility model belongs to the technical field of pellet compression tests, and particularly relates to a full-automatic pellet compression testing machine.

Background

At present, the pellet compression test cannot completely realize automatic screening and feeding, and operations such as feeding, compression testing and data processing cannot be completed in an automatic coordination manner. The manual feeding has larger potential safety hazard, is easy to cause safety accidents, and has low efficiency, low test speed and high labor intensity.

The patent application number CN200620016685 discloses a full-automatic metallurgical pellet compression testing machine, and the phenomenon that a plurality of test balls block a conveying pipe or a push plate or a plurality of test balls fall into the push plate simultaneously can not appear in the during operation of the full-automatic metallurgical pellet compression testing machine, has improved the stability of testing machine work and the reliability of test results. The push plate driving piece of the patent is the same as the automatic feeder of the utility model, and the compression testing machine is similar to the automatic feeder of the utility model, but the automatic screening mechanism is not provided, so that the automatic screening of materials can not be realized.

Disclosure of Invention

The utility model aims to provide a full-automatic pellet compression testing machine, which aims to solve the problems in the prior art.

The technical scheme adopted for solving the technical problems is as follows: the utility model provides a full-automatic pellet compression testing machine, which comprises a bracket, compression testing platform, electric vibrator has been placed on the support, electric vibrator top position has been piled up the screen end from bottom to top in proper order, the standard sieve of 2#, the standard sieve of 1#, the screen end, 1# standard sieve, one side of the standard sieve of 2# is equipped with row material plug-in components, the screen end, row material plug-in components of 1# standard sieve have the waste collecting pipe through hose connection, waste collecting pipe has placed the garbage collector below the waste collecting pipe, install automatic feeder, compression testing machine on the compression testing platform, one side of compression testing platform is equipped with the garbage collecting hopper, waste collecting hopper has been placed below, the discharge gate of 2# standard sieve passes through the ball ore chute and connects automatic feeder, compression testing machine, electric vibrator and compression testing machine's controller electric connection.

Further, the No. 1 standard sieve is a standard sieve with the diameter of 200mm and the aperture of 12.5mm, the No. 2 standard sieve is a standard sieve with the diameter of 200mm and the aperture of 10mm, and the sieve bottom is a standard sieve bottom with the diameter of 200 mm.

Further, one side of the No. 1 standard sieve, the No. 2 standard sieve and the sieve bottom is provided with an arc notch, baffle clamping grooves are welded at two ends of the inner side of the arc notch on the 1 standard sieve, the No. 2 standard sieve and the sieve bottom, baffles are inserted into the baffle clamping grooves, and discharging clamping grooves are welded at two ends of the outer side of the arc notch on the 1 standard sieve, the No. 2 standard sieve and the sieve bottom, and discharging plug-in connectors are inserted into the discharging clamping grooves.

The utility model has the following beneficial effects:

1. the electric vibrator replaces manual hand shaking to screen the pellets, so that the working intensity is reduced.

2. Automatic feeding and discharging are achieved through the electric vibrator and the automatic feeder, manual feeding is not needed, and safety of the compression test is improved.

3. The utility model has the advantages that the feeding, the pressing test and the discharging are fully automatically controlled, and the test speed and the working efficiency are improved.

4. The utility model can automatically analyze data, reduce experimental errors and improve the accuracy of the test.

Drawings

Fig. 1 is a schematic perspective view of the present utility model.

Fig. 2 is a schematic view showing the screen bottom structure of the present utility model in a disassembled state.

Wherein: 101. a bracket; 102. a waste collection pipe; 103. a waste collector; 104. an electric vibrator; 201.1# standard sieve; 202.2# standard sieve; 203. a screen bottom; 204. an arc-shaped notch; 205. a baffle clamping groove; 206. a baffle; 207. a discharge insert; 208. a discharging clamping groove; 209. a hose; 210. a pellet chute; 301. a compression test platform; 302. an automatic feeder; 303. a compression testing machine; 304. a waste collection hopper; 305. pressing an arm; 306. a through hole; 307. and (5) pressing the rod.

Detailed Description

The utility model will now be described in further detail with reference to the accompanying drawings.

As shown in fig. 1-2, a full-automatic pellet compression testing machine comprises a support 101 and a compression testing platform 301, wherein an electric vibrator 104 is placed on the support 101, a screen bottom 203, a 2# standard screen 202 and a 1# standard screen 201 are sequentially stacked above the electric vibrator 104 from bottom to top, a discharge plug 207 is arranged on one side of the screen bottom 203, the 1# standard screen 201 and the 2# standard screen 202, the screen bottom 203 and the 1# standard screen 201 are connected with a waste collecting pipe 102 through hoses 209, a waste collector 103 is placed below the waste collecting pipe 102, an automatic feeder 302 and a compression testing machine 303 are mounted on the compression testing platform 301, a waste collecting hopper 304 is arranged on one side of the compression testing platform 301, the waste collector 103,2# standard screen 202 is placed below the waste collecting hopper 304, the discharge plug 207 is connected with the automatic feeder 302 through a ball chute 210, and the automatic feeder 302, the compression testing machine 303 and the electric vibrator 104 are electrically connected with a controller of the compression testing machine 303.

The No. 1 standard sieve 201 is a standard sieve with the diameter of 200mm and the aperture of 12.5mm, the No. 2 standard sieve 202 is a standard sieve with the diameter of 200mm and the aperture of 10mm, and the sieve bottom 203 is a standard sieve bottom with the diameter of 200 mm. One side of the No. 1 standard sieve 201, the No. 2 standard sieve 202 and the screen bottom 203 is provided with an arc notch 204, two ends of the No. 1 standard sieve 201, the No. 2 standard sieve 202 and the screen bottom 203 inside the arc notch 204 are welded with baffle clamping grooves 205, baffles 206,1 No. 201, the No. 2 standard sieve 202 and the screen bottom 203 are inserted into the baffle clamping grooves 205, two ends of the screen bottom 203 outside the arc notch 204 are welded with discharging clamping grooves 208, and discharging plug-in pieces 207 are inserted into the discharging clamping grooves 208. The automatic feeder 302 is provided with a pressing arm 305, the pressing arm 305 is provided with a through hole 306, and the compression testing machine 303 is provided with a pressing rod 307.

The working principle of the utility model is as follows: before use, the baffle 206 is inserted into the baffle clamping groove 205, the discharging plug-in 207 is inserted into the discharging clamping groove 208, materials are placed into the No. 1 standard sieve 201, the electric vibrator 104 is started to sieve through the controller of the compression testing machine 303, after sieving is finished, the electric vibrator 104 is closed, the baffle 206 is pulled out of the baffle clamping groove 205, and sieving action is completed. The automatic compression test system is started by the compression tester 303 controller, the automatic feeder 302 transversely moves the pressing arm 305 to enable the through hole 306 to move to the position of the pellet chute 210, the controller automatically starts the electric vibrator 104 to vibrate, and after one pellet on the No. 2 standard sieve 202 falls into the through hole 306 through the pellet chute 210, the electric vibrator 104 is automatically closed, so that automatic feeding action is completed. While the electric vibrator 104 vibrates, part of the pellets in the # 1 standard screen 201 and the screen bottom 203 also fall into the waste collector 103 through the waste collection pipe 102. The controller automatically controls the pressing arm 305 to push forwards, the pellets in the through holes 306 are moved to the lower part of the pressing rod 307 of the compression testing machine 303, the pressing rod 307 is pressed down to perform compression test, test data are recorded, and automatic compression test action is completed. After the compression test is finished, the pressing arm 305 continues to push forwards, the pellets in the through holes 306 are moved to the position above the waste collection hopper 304, the pellets fall into the waste collection hopper 304, and meanwhile, the pressing arm 305 retracts, so that the through holes 306 are moved to the position of the pellet chute 210, and the automatic discharging action is completed. The compression test quantity of each batch of materials is 60, the controller records test data of 60 pellets, automatically eliminates test data smaller than 100N, performs data analysis on the residual effective data and displays analysis results, and the data analysis step is completed. The discharge insert 207 is pulled out of the discharge card slot 208 and the pellets retained in the # 1 standard screen 201, the # 2 standard screen 202, and the screen bottom 203 are poured into the trash collector 103 to complete the cleaning of the device.

The above examples are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the spirit and scope of the present utility model. Various modifications and improvements of the technical scheme of the utility model, which are made by those skilled in the art, are included in the protection scope of the utility model without departing from the design concept of the utility model.

The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.

Claims (3)

1. A full-automatic pellet compression testing machine is characterized in that: including support, compression test platform, electric vibrator has been placed on the support, electric vibrator upper position has piled up in proper order the screen end from bottom to top, the standard sieve of No. 2, the standard sieve of No. 1, one side of the standard sieve of No. 2 is equipped with the row material plug-in components, the screen end, the row material plug-in components of the standard sieve of No. 1 have the waste collecting pipe through hose connection, waste collecting device has been placed to the waste collecting pipe below, install automatic feeder on the compression test platform, compression test machine, one side of compression test platform is equipped with the waste collecting hopper, waste collecting device has been placed to waste collecting hopper below, the discharge gate of the standard sieve of No. 2 passes through pellet ore chute and connects automatic feeder, compression test machine, electric vibrator and compression test machine's controller electric connection.

2. The fully automatic pellet compression testing machine according to claim 1, wherein: the No. 1 standard sieve is a standard sieve with the diameter of 200mm and the aperture of 12.5mm, the No. 2 standard sieve is a standard sieve with the diameter of 200mm and the aperture of 10mm, and the sieve bottom is a standard sieve bottom with the diameter of 200 mm.

3. The fully automatic pellet compression testing machine according to claim 1, wherein: the sieve is characterized in that an arc notch is formed in one side of the sieve bottom of the sieve 1# standard sieve, the sieve bottom of the sieve 2# standard sieve and the sieve bottom of the sieve 2# standard sieve, baffle clamping grooves are formed in the two ends of the inner side of the arc notch in a welded mode, a baffle is inserted into each baffle clamping groove, and a discharging clamping groove is formed in the two ends of the sieve bottom of the sieve 1# standard sieve and the sieve bottom of the sieve in a welded mode, and a discharging plug-in is inserted into each discharging clamping groove.