CN219400925U - Water paint solidification production line - Google Patents
Water paint solidification production line Download PDFInfo
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- CN219400925U CN219400925U CN202222429073.5U CN202222429073U CN219400925U CN 219400925 U CN219400925 U CN 219400925U CN 202222429073 U CN202222429073 U CN 202222429073U CN 219400925 U CN219400925 U CN 219400925U
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Abstract
The utility model discloses a water-based paint curing production line, and relates to the field of water-based paint curing. This water paint solidification production line, dehumidification mechanism is installed at the top of production line main part, forced air cooling unit installs at the terminal top of production line main part, PLC intelligent control ware is installed to the bottom of production line main part, and PLC intelligent control ware and dehumidification mechanism and forced air cooling unit control are connected, dehumidification mechanism includes the dehumidification jar and installs air-out pipeline and the air inlet pipeline at the dehumidification jar surface, install air inlet machine and air exhauster between air-out pipeline and the air inlet pipeline and the production line main part respectively. This water paint solidification production line forms an external wind channel circulation system in dehumidification cover inside to constantly realize steam and water separation through the dehumidification jar in the air current circulation process, accelerate water-based solidification, avoid outside dust to blow to water paint surface and cause the pollution along with the air current simultaneously.
Description
Technical Field
The utility model relates to the technical field of water paint curing, in particular to a water paint curing production line.
Background
The water paint is a paint directly taking water as a solvent, after the paint is coated on the surface of a workpiece, the paint can be firmly adhered to the workpiece after waiting for evaporation of water, but the traditional natural air drying speed is very slow, and the paint is very inadaptation to a workshop of mass production, so that air drying equipment is generally adopted at present to accelerate the solidification.
In the existing process of solidifying the water paint, the problems of low air drying speed and poor water-vapor separation effect exist in the workshop;
the main reason is that the simple air-drying fans are adopted to assist solidification at present, in a non-airtight space, the fans take away the moisture on the surface of the water-based paint by generating air flow, and meanwhile, the moisture enters the air, so that the moisture content in the air is increased in the space, then the moisture content in the air is gradually increased along with the circulation of the air flow, the subsequent air-drying effect of the fans is reduced, the air-drying time is prolonged, and the water-based paint solidification production line is specially provided for solving the problems.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model discloses a water paint curing production line, which aims to solve the problems of low air drying speed and poor water-vapor separation effect in the process of curing the water paint in the existing workshop in the background art.
(II) technical scheme
In order to achieve the above purpose, the utility model is realized by the following technical scheme: a water-based paint curing line comprising;
the production line comprises a production line main body, wherein a dehumidifying mechanism is arranged at the top of the production line main body;
the air cooling unit is arranged at the top of the tail end of the production line main body;
the bottom of the production line main body is provided with a PLC intelligent controller which is in control connection with the dehumidifying mechanism and the air cooling unit;
the dehumidification mechanism comprises a dehumidification tank, and an air outlet pipeline and an air inlet pipeline which are arranged on the outer surface of the dehumidification tank, wherein an air inlet fan and an exhaust fan are respectively arranged between the air outlet pipeline and the production line main body.
Preferably, the production line main body comprises a support frame and a material conveying belt arranged at the top of the support frame, a dehumidifying cover is arranged at the top of one end of the material conveying belt, and the air cooling unit is arranged at the top of the other end of the material conveying belt.
Preferably, the air inlet groove is formed in the middle of the top end of the dehumidification cover, the air inlet machine is arranged on the outer surface of the air inlet groove, the exhaust grooves are formed in two sides of the top end of the dehumidification cover, and the exhaust fan is arranged on the outer surface of the exhaust grooves.
Preferably, the air cooling unit comprises a fixing frame and a plurality of air coolers arranged in the middle of the fixing frame, the fixing frame is fixedly arranged at the top of the supporting frame, and the PLC intelligent controller is arranged on the side face of the supporting frame.
Preferably, the dehumidification cover comprises an aluminum alloy bracket and side baffles arranged on two sides of the aluminum alloy bracket, a cover plate is arranged at the top of the aluminum alloy bracket, sliding sealing baffles are arranged on the front side and the rear side of the aluminum alloy bracket, an air inlet groove and an air outlet groove are formed in the outer surface of the cover plate, a lifting cylinder is fixedly arranged on the outer surface of the aluminum alloy bracket, and the output end of the lifting cylinder is fixedly connected with the sealing baffles.
Preferably, a connecting pipe is arranged between the dehumidifying tank and the air inlet pipeline, a connecting flange is arranged between the dehumidifying tank and the air outlet pipeline, and supporting legs are arranged at the bottom end of the dehumidifying tank.
Preferably, the exhaust fan comprises an air duct and a servo motor arranged at the top of the air duct, a flow guide fan blade is arranged in the air duct, an air inlet and an air outlet are respectively formed in the outer surface of the air duct, the air outlet is communicated with the inside of an air inlet pipeline, and the air inlet is communicated with the inside of an exhaust groove.
The utility model discloses a water paint curing production line, which has the following beneficial effects:
1. this water paint solidification production line places the work piece that will coat with water paint on the material conveyer belt, then follow the material conveyer belt and remove to the inside of dehumidification cover, then the material conveyer belt stops removing, close sealing baffle this moment, then start air inlet machine and air exhauster, make the inside air of dehumidification cover draw in to the air inlet pipe inside through the air exhauster, then enter into the inside of dehumidification jar through the connecting pipe, the built-in multiloop vapour-water separator of dehumidification jar adopts the wind channel to keep apart, multichannel rotary vane vapour separation, multiunit heat exchanger, make vapour-water separation more effective, more thoroughly, thereby get rid of the moisture in the air current, then the air of getting rid of moisture enters into the air inlet machine inside through the play wind pipeline, then get into the inside of dehumidification cover through the air inlet machine, with this inside external wind channel circulation system that forms of dehumidification cover, and constantly realize vapour separation at the air current circulation in-process, the solidification of accelerating, avoid outside dust to blow to the water paint surface to cause the pollution along with the air current simultaneously.
2. This water paint solidification production line, after the dehumidification is realized to the dehumidification cover inside, promotes the cylinder and upwards draws up the terminal sealing baffle of production line main part, then starts the material conveyer belt for the work piece that the coating has water paint removes to the air cooling unit below, then bloies through the air-cooler, makes the work piece rapid cooling, further helps water paint solidification.
3. The water paint curing production line adopts an independent PID temperature control system of a PLC-HMl intelligent program control system, the accurate temperature control is realized, the energy consumption control of equipment is more effective, and the quick-drying curing molding process of the product is more perfect.
Drawings
FIG. 1 is a schematic diagram of the overall frontal structure of the present utility model;
FIG. 2 is a schematic view of the overall rear structure of the present utility model;
FIG. 3 is a schematic view of a dehumidifying mechanism according to the present utility model;
FIG. 4 is a schematic diagram of the structure of the exhaust fan of the present utility model;
FIG. 5 is a schematic diagram of the main structure of the production line of the present utility model;
FIG. 6 is a schematic view of the structure of the outer surface of the main body of the production line of the present utility model.
In the figure: 1. a production line main body; 11. a support frame; 12. a dehumidifying cover; 121. an aluminum alloy bracket; 122. side baffles; 123. a cover plate; 124. a sealing baffle; 125. lifting the cylinder; 13. an air inlet groove; 14. an exhaust groove; 15. a material conveying belt; 2. a dehumidifying mechanism; 21. a dehumidifying tank; 22. an air outlet pipeline; 23. a wind inlet machine; 24. an air inlet pipeline; 25. an exhaust fan; 251. an air duct; 252. a servo motor; 253. an air outlet; 254. an air inlet; 255. flow guiding fan blades; 26. a connecting pipe; 27. support legs; 28. a connecting flange; 3. an air cooling unit; 31. a fixing frame; 32. an air cooler; 4. and the PLC intelligent controller.
Detailed Description
The embodiment of the utility model discloses a water paint curing production line, which is shown in figures 1-6 and comprises the following steps of;
the production line comprises a production line body 1, wherein a dehumidification mechanism 2 is arranged at the top of the production line body 1;
the air cooling unit 3 is arranged at the top of the tail end of the production line main body 1;
the bottom of the production line main body 1 is provided with a PLC intelligent controller 4, the PLC intelligent controller 4 is in control connection with the dehumidifying mechanism 2 and the air cooling unit 3, the PLC intelligent controller 4 adopts a PID temperature control system independent of a PLC-HMl intelligent program control system, the accurate temperature control is realized, the energy consumption control of equipment is more effective, and the quick-drying solidification forming process of the product is more perfect;
the dehumidifying mechanism 2 comprises a dehumidifying tank 21, and an air outlet pipeline 22 and an air inlet pipeline 24 which are arranged on the outer surface of the dehumidifying tank 21, wherein an air inlet fan 23 and an exhaust fan 25 are respectively arranged between the air outlet pipeline 22 and the air inlet pipeline 24 and between the air inlet pipeline 24 and the production line main body 1.
Referring to fig. 5, the production line main body 1 includes a supporting frame 11 and a material conveying belt 15 installed at the top of the supporting frame 11, a dehumidifying cover 12 is installed at the top of one end of the material conveying belt 15, an air cooling unit 3 is installed at the top of the other end of the material conveying belt 15, an air inlet groove 13 is formed in the middle of the top end of the dehumidifying cover 12, an air inlet fan 23 is installed on the outer surface of the air inlet groove 13, exhaust grooves 14 are formed in two sides of the top end of the dehumidifying cover 12, and an exhaust fan 25 is installed on the outer surface of the exhaust grooves 14.
Referring to fig. 5, the air cooling unit 3 includes a fixing frame 31 and a plurality of air coolers 32 installed in the middle of the fixing frame 31, the fixing frame 31 is fixedly installed at the top of the supporting frame 11, the PLC intelligent controller 4 is installed on the side surface of the supporting frame 11, and the start and stop of the material conveying belt 15, the air coolers 32, the lifting cylinder 125, the air inlet fan 23 and the exhaust fan 25 are controlled by the PLC intelligent controller 4, so that automatic cooperation production is realized.
Referring to fig. 5 to 6, the dehumidifying cover 12 includes an aluminum alloy bracket 121 and side baffles 122 installed at both sides of the aluminum alloy bracket 121, a cover plate 123 is installed at the top of the aluminum alloy bracket 121, both sides of the aluminum alloy bracket 121 are provided with slidable sealing baffles 124, an air inlet groove 13 and an air outlet groove 14 are opened at the outer surface of the cover plate 123, a lifting cylinder 125 is fixedly installed at the outer surface of the aluminum alloy bracket 121, and the output end of the lifting cylinder 125 is fixedly connected with the sealing baffles 124, a workpiece coated with water paint is placed on the material conveying belt 15, then the material conveying belt 15 is moved into the dehumidifying cover 12, then the material conveying belt 15 stops moving, and at this time, the sealing baffles 124 are closed.
Referring to fig. 3, a connection pipe 26 is installed between the dehumidifying tank 21 and the air inlet duct 24, a connection flange 28 is installed between the dehumidifying tank 21 and the air outlet duct 22, and support legs 27 are installed at the bottom end of the dehumidifying tank 21.
Referring to fig. 4, the exhaust fan 25 includes an air drum 251 and a servo motor 252 mounted at the top of the air drum 251, a guide fan blade 255 is mounted in the air drum 251, an air inlet 254 and an air outlet 253 are formed on the outer surface of the air drum 251, the air outlet 253 is communicated with the inside of the air inlet duct 24, the air inlet 254 is communicated with the inside of the exhaust groove 14, the air in the dehumidifying cover 12 is pumped into the air inlet duct 24 through the exhaust fan 25 by starting the air inlet 23 and the exhaust fan 25, then enters the dehumidifying tank 21 through the connecting pipe 26, moisture in the air flow is removed by the dehumidifying tank 21, then enters the air inlet 23 through the air outlet duct 22, and then is discharged into the dehumidifying cover 12 through the air inlet 23, so that an external air channel circulation system is formed in the dehumidifying cover 12, water-vapor separation is continuously realized in the air circulation process, and water-based solidification is accelerated, and pollution caused by external dust is avoided following the air flow to the surface of water-based paint is avoided.
The working principle is as follows;
when the device is used, firstly, the sealing baffle 124 at one end of the production line main body 1 is lifted upwards through the lifting cylinder 125, then a workpiece coated with water paint is placed on the material conveying belt 15, then the material conveying belt 15 moves to the inside of the dehumidifying hood 12, then the material conveying belt 15 stops moving, at the same time, the sealing baffle 124 is closed, then the air inlet fan 23 and the exhaust fan 25 are started, so that air in the dehumidifying hood 12 is pumped into the air inlet pipeline 24 through the exhaust fan 25, then enters the dehumidifying tank 21 through the connecting pipe 26, a multi-loop vapor separator is arranged in the dehumidifying tank 21, air channel isolation is adopted, multi-channel rotary vane vapor separation is realized, a plurality of groups of heat exchangers enable vapor-liquid separation to be more effective and more thorough, so that moisture in air flow is removed, then the air from which moisture is removed enters the inside of the air inlet fan 23 through the air outlet pipeline 22, then is discharged into the inside of the dehumidifying hood 12 through the air inlet fan 23, an external air channel circulation system is formed in the inside the dehumidifying hood 12, and vapor separation is continuously realized in the air flow circulation process, and meanwhile, the water-based solidification is accelerated, and the pollution of external dust to the surface caused by the air flow is avoided;
after dehumidification is achieved in the dehumidification cover 12, the lifting cylinder 125 pumps up the sealing baffle 124 at the tail end of the production line main body 1 upwards, then the material conveying belt 15 is started, a workpiece coated with water paint moves to the lower portion of the air cooling unit 3, then air is blown through the air cooler 32, water paint is further helped to solidify, and in the whole device operation process, the starting and stopping of the material conveying belt 15, the air cooler 32, the lifting cylinder 125, the air inlet fan 23 and the exhaust fan 25 are controlled through the PLC intelligent controller 4, so that automatic cooperation production is achieved.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. A water-based paint curing line comprising;
the production line comprises a production line main body (1), wherein a dehumidifying mechanism (2) is arranged at the top of the production line main body (1);
the air cooling unit (3) is arranged at the top of the tail end of the production line main body (1);
the method is characterized in that; the bottom of the production line main body (1) is provided with a PLC intelligent controller (4), and the PLC intelligent controller (4) is in control connection with the dehumidifying mechanism (2) and the air cooling unit (3);
the dehumidifying mechanism (2) comprises a dehumidifying tank (21), and an air outlet pipeline (22) and an air inlet pipeline (24) which are arranged on the outer surface of the dehumidifying tank (21), wherein an air inlet fan (23) and an exhaust fan (25) are respectively arranged between the air outlet pipeline (22) and the air inlet pipeline (24) and between the air inlet pipeline and the production line main body (1).
2. A water paint curing line as claimed in claim 1, wherein: the production line main body (1) comprises a supporting frame (11) and a material conveying belt (15) arranged at the top of the supporting frame (11), a dehumidification cover (12) is arranged at the top of one end of the material conveying belt (15), and the air cooling unit (3) is arranged at the top of the other end of the material conveying belt (15).
3. A water paint curing line as claimed in claim 2, wherein: the air inlet groove (13) has been seted up at the top middle part of dehumidification cover (12), air inlet machine (23) are installed at the surface of air inlet groove (13), exhaust groove (14) have all been seted up on the top both sides of dehumidification cover (12), the surface at exhaust groove (14) is installed to air exhauster (25).
4. A water paint curing line as claimed in claim 2, wherein: the air cooling unit (3) comprises a fixing frame (31) and a plurality of air coolers (32) arranged in the middle of the fixing frame (31), the fixing frame (31) is fixedly arranged at the top of the supporting frame (11), and the PLC intelligent controller (4) is arranged on the side face of the supporting frame (11).
5. A water paint curing line as claimed in claim 3, wherein: the dehumidification cover (12) comprises an aluminum alloy support (121) and side baffles (122) arranged on two sides of the aluminum alloy support (121), a cover plate (123) is arranged at the top of the aluminum alloy support (121), sliding sealing baffles (124) are arranged on the front side and the rear side of the aluminum alloy support (121), an air inlet groove (13) and an air outlet groove (14) are formed in the outer surface of the cover plate (123), a lifting cylinder (125) is fixedly arranged on the outer surface of the aluminum alloy support (121), and the output end of the lifting cylinder (125) is fixedly connected with the sealing baffles (124).
6. A water paint curing line as claimed in claim 1, wherein: install connecting pipe (26) between dehumidification jar (21) and air inlet pipeline (24), install flange (28) between dehumidification jar (21) and air-out pipeline (22), supporting leg (27) are installed to the bottom of dehumidification jar (21).
7. A water paint curing line as claimed in claim 1, wherein: the exhaust fan (25) comprises an air duct (251) and a servo motor (252) arranged at the top of the air duct (251), guide fan blades (255) are arranged in the air duct (251), an air inlet (254) and an air outlet (253) are respectively formed in the outer surface of the air duct (251), the air outlet (253) is communicated with the inside of an air inlet pipeline (24), and the air inlet (254) is communicated with the inside of an exhaust groove (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222429073.5U CN219400925U (en) | 2022-09-14 | 2022-09-14 | Water paint solidification production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222429073.5U CN219400925U (en) | 2022-09-14 | 2022-09-14 | Water paint solidification production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219400925U true CN219400925U (en) | 2023-07-25 |
Family
ID=87208168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222429073.5U Active CN219400925U (en) | 2022-09-14 | 2022-09-14 | Water paint solidification production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219400925U (en) |
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2022
- 2022-09-14 CN CN202222429073.5U patent/CN219400925U/en active Active
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