CN219400819U

CN219400819U - Inflatable continuous bonding production line for knitting soft belt

Info

Publication number: CN219400819U
Application number: CN202320437404.1U
Authority: CN
Inventors: 陈毕君
Original assignee: Nanjing Li Hang Water Saving Technology Co ltd
Current assignee: Nanjing Li Hang Water Saving Technology Co ltd
Priority date: 2023-03-09
Filing date: 2023-03-09
Publication date: 2023-07-25
Anticipated expiration: 2033-03-09

Abstract

The utility model relates to the technical field of woven soft belt production, and discloses an inflatable continuous bonding production line for woven soft belts. According to the utility model, a stable wear-resistant coating can be rapidly formed on the surface of the woven soft belt, the wear-resistant coating is uniformly smeared on the woven soft belt by utilizing the vibration of the vibration motor, the service life of the woven soft belt is prolonged, the residual glue can be recovered, the waste of production materials is prevented, and the cost and the environmental protection requirements in the production process are met.

Description

Inflatable continuous bonding production line for knitting soft belt

Technical Field

The utility model relates to the technical field of woven soft belt production, in particular to an inflatable continuous bonding production line for woven soft belts.

Background

The woven hose and the like are made by adopting the woven soft belt for bonding, and the woven hose is widely applied to agricultural irrigation and various agricultural production, and has wide application range and wide market prospect.

At present, the soft belt is easy to rub with the ground in the use process, scratches or damages are easily caused on the surface of the soft belt due to lack of coating protection, secondary use of the soft belt is affected by sludge infiltration in the use process due to inconvenient cleaning, and when the soft belt is bonded, an inner film cannot be bonded with the soft belt, so that bonding is unstable.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, and provides an inflatable continuous bonding production line for a woven soft belt.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides an inflatable continuous bonding production line for weaving soft area, includes first frame and second frame, the top middle part fixedly connected with of first frame contains the dipping tank, contain the inside bilateral symmetry of dipping tank and be equipped with the rubber roll, contain the inside vibration motor that is equipped with of dipping tank, the top left side fixedly connected with of second frame receives the hopper, it is equipped with the doctor-bar to receive the hopper top, the top of second frame is provided with a plurality of horizontal electric guide pulley and vertical electric guide pulley, the left side of first frame is provided with the upper belt ware, the inboard rotation of upper belt ware is connected with the backing roll, backing roll outside middle part fixedly connected with blowing dish, the blowing dish outside is equipped with and weaves soft area, the upper belt ware left side is equipped with the pressure belt ware, the pressure belt ware left side is equipped with the host computer, be provided with the high-frequency heating section of thick bamboo in the host computer, the high-frequency heating section of thick bamboo cover is established outside the soft area of weaving.

As a further description of the above technical solution:

and a recovery groove is fixedly connected below the bottom end inner wall of the second stand corresponding to the receiving hopper.

As a further description of the above technical solution:

the drying rack is fixedly connected to the right side of the top end of the second rack, the dryers are fixedly connected to two sides of the top end of the drying rack, the spraying device is arranged on the right side of the drying rack, and the collecting box is arranged below the spraying device.

As a further description of the above technical solution:

the belt loading device comprises a first frame, a first cylinder and a lifting arm, wherein the first cylinder is rotationally connected with the inner side of the first frame, the lifting arm is rotationally connected with the other end of the first cylinder, the lower end of the lifting arm is rotationally connected with the frame, and the inner side of the lifting arm is rotationally connected with the supporting roller.

As a further description of the above technical solution:

the belt pressing device comprises a frame II, a cylinder II, a rubber roller II and a magnetic powder brake, wherein the upper end of the frame II is fixedly connected with the cylinder II, the lower end of the cylinder II is rotationally connected with the rubber roller II, the outer side of the rubber roller II is in sliding connection with the frame II, the magnetic powder brake is arranged on the lower side of the rubber roller II, and the lower end of the magnetic powder brake is fixedly connected with the frame II.

As a further description of the above technical solution:

the main machine comprises a frame III, a top rubber roller, a middle rubber roller, a high-frequency heater, a bottom traction rubber roller and a motor III, wherein the top rubber roller is rotationally connected to the upper end of the frame III, the middle rubber roller is arranged on the lower side of the top rubber roller, the left end of the middle rubber roller is fixedly connected with the high-frequency heater, the lower end of the high-frequency heater is fixedly connected with the frame III, the motor III is arranged on the lower side of the middle rubber roller, the lower end of the motor III is fixedly connected with the frame III, and the tail end of the motor III is fixedly connected with the bottom traction rubber roller.

The utility model has the following beneficial effects:

according to the utility model, no chemical is used in the whole production process, no pollution is generated, the environmental pollution is zero, the environmental protection requirement in the production process is met, the woven soft belt is placed in the impregnation tank, the wear-resistant coating is arranged in the impregnation tank, rubber rollers are arranged on two sides of the inside of the impregnation tank, the rubber rollers mainly play a guiding role, a vibration motor is arranged in the impregnation tank, the coating in the impregnation tank is uniformly vibrated, the woven soft belt is uniformly coated with the wear-resistant coating, the woven soft belt is conveniently washed by a spraying device, on one hand, impurities can be washed, on the other hand, the temperature can be reduced, the redundant coating on the surface of the woven soft belt is scraped by a doctor blade, then the surface of the woven soft belt is dried by a dryer, the production line can quickly form a stable wear-resistant coating on the surface of the woven soft belt, the woven soft belt is prevented from being damaged, the service life of the woven soft belt is prolonged, the residual rubber is recovered, the production material is prevented from being wasted, the cost and the environmental protection requirement in the production process are met, and the inner film and the soft belt is adhered to the woven soft belt more in an adhering manner.

Drawings

FIG. 1 is a schematic view of a first stand structure for braiding a surface coating for a soft ribbon according to the present utility model;

FIG. 2 is a schematic view of a continuous bonding line for woven soft belts according to the present utility model;

FIG. 3 is a schematic view of a belt feeder for an inflatable continuous bonding process line for knitting soft belts according to the present utility model;

FIG. 4 is a schematic diagram of a belt press for an inflatable continuous bonding process line for knitting soft belts according to the present utility model;

FIG. 5 is a top view of an impregnation tank of an inflatable continuous bonding line for woven soft belts according to the present utility model;

legend description:

1. a taping device; 101. a first frame; 102. a first cylinder; 103. a lifting arm; 2. a belt pressing device; 201. a second frame; 202. a second cylinder; 203. a second rubber roller; 204. a magnetic powder brake; 3. a host; 6. a support roller; 7. a discharging disc; 8. weaving a soft belt; 10. a dryer; 11. drying the frame; 13. a transverse electric guide wheel; 14. a longitudinal electric guide wheel; 15. a second stand; 16. a recovery tank; 19. a receiving hopper; 21. adjusting a screw; 23. a first stand; 24. a rubber roller; 25. a vibration motor; 27. an impregnation tank; 28. wiper blade, 29, spray set; 30. and (5) collecting a box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-5, one embodiment provided by the present utility model is: the utility model provides an inflatable continuous bonding production line for weaving soft belt, includes first frame 23 and second frame 15, and the top middle part fixedly connected with of first frame 23 is including soaking tank 27, puts into the soft belt of weaving in soaking tank 27, sets up wear-resisting coating in the inside of soaking tank 27, and the top left side fixedly connected with of second frame 15 is received hopper 19, receive hopper 19 top and be equipped with doctor-bar 28, and the top of second frame 15 is provided with a plurality of horizontal electric guide pulley 13 and vertical electric guide pulley 14, pulls the soft belt of weaving into the inside place tray 18 of feed tank 17 and pulls the one end of soft belt of weaving between horizontal electric guide pulley 13 and vertical electric guide pulley 14, and the left side of first frame 23 is provided with upper belt device 1, and upper belt device 1 inboard rotation is connected with backing roll 6, and backing roll 6 outside middle part fixedly connected with blowing dish 7, and the blowing dish 7 outside is equipped with soft belt 8, and upper belt device 1 left side is equipped with press belt device 2, press belt device 2 left side is equipped with host computer 3.

The lower part of the inner wall of the bottom end of the second stand 15 corresponding to the receiving hopper 19 is fixedly connected with a recovery groove 16, the right side of the top end of the second stand 15 is fixedly connected with a drying frame 11, both sides of the top end of the drying frame 11 are fixedly connected with a dryer 10, the right side of the drying frame 11 is provided with a spraying device 29, a collecting box 30 is arranged below the spraying device 29, a woven soft belt 8 is arranged between the upper part of the second stand 15 corresponding to the transverse electric guide wheel 13 and the longitudinal electric guide wheel 14, the upper belt device 1 comprises a first frame 101, a first cylinder 102 and a lifting arm 103, the inner side of the first frame 101 is rotationally connected with the first cylinder 102, the other end of the first cylinder 102 is rotationally connected with the lifting arm 103, the lower extreme of lifting arm 103 rotates with frame one 101 to be connected, lifting arm 103 inboard rotates with backing roll 6 to be connected, press the area ware 2 to include frame two 201, cylinder two 202, rubber roll two 203, magnetic powder brake 204, frame two 201 upper end fixedly connected with cylinder two 202, cylinder two 202 lower extreme rotates with rubber roll two 203 to be connected, rubber roll two 203 outside and frame two 201 sliding connection, rubber roll two 203 downside is equipped with magnetic powder brake 204, magnetic powder brake 204 lower extreme and frame two 201 fixed connection, host computer 3 includes high frequency heating cylinder 301, high frequency heating cylinder 301 inside sets up air pressure sensor and temperature sensor, weave soft area 8 and pass horizontal high frequency heating cylinder 301.

Working principle: the electric appliance is an external power supply, the lifting arm 103 supports the soft knitting belt 8 under the action of the first air cylinder 102 to enable the soft knitting belt 8 to rotate freely, the second rubber roller 203 presses the soft knitting belt 8 under the action of the second air cylinder 202 to enable the soft knitting belt 8 to be flat, the magnetic powder brake 204 gives a certain tension adjustment to enable the soft knitting belt 8 to be flat before entering the top end of the host computer 3, the soft knitting belt 8 transversely passes through the high-frequency heating cylinder 301, when the temperature reaches a certain value, glue outside the inner layer of the soft knitting belt 8 begins to melt, two ends of the soft knitting belt 8 can be rolled by rubber rollers on two sides of the host computer 3 to form a local closed space, air is pumped into the middle, and then a proper amount of air pressure is injected into the inner layer of the soft knitting belt 8 to enable the inner layer of the soft knitting belt 8 and the knitting layer to be bonded under the action of internal air pressure and external glue pressure, so that the bonding process is completed.

The following processing operations are required for the bonded woven soft belt:

the soft woven belt is placed in the impregnating tank 27, the wear-resistant paint is arranged in the impregnating tank 27, rubber rollers 24 are arranged on two sides of the inside of the impregnating tank 27, the guiding function is mainly achieved, the vibrating motor 25 is arranged in the impregnating tank 27, the paint in the impregnating tank 27 is uniformly vibrated, the wear-resistant paint is uniformly smeared on the soft woven belt, then the soft woven belt after passing through the impregnating tank 27 can scrape the surface of the soft woven belt through the scraping blade 28, the redundant paint enters the recovery tank 16 for recovery, then the surface of the soft woven belt 8 is dried through the dryer 10, the spraying device 29 is used for spraying water for cooling after drying, the stable wear-resistant paint can be rapidly formed on the surface of the soft woven belt 8, the service life of the soft woven belt 8 is prolonged, residual glue can be recovered, waste of production materials is prevented, and the cost and environmental protection requirements in the production process are met.

The paint is uniformly applied to the woven soft belt by guiding the glue shaft 24 in the impregnation tank 27 and vibrating the vibration motor 25.

The working flow is as follows: the soft belt is woven by a textile machine, the woven soft belt after spinning is wound, then the woven soft belt is continuously conveyed downwards, the woven soft belt 8 horizontally passes through the high-frequency heating cylinder 301, when the temperature reaches a certain value, glue outside the inner layer of the woven soft belt 8 begins to melt, the woven soft belt is pressed by the rubber rollers on two sides, holes are separated at the lower part of the woven soft belt, air is added into the holes, then an appropriate amount of air pressure is injected into the inner layer of the woven soft belt 8 to enable the inner layer of the woven soft belt 8 and the woven layer to be bonded under the action of internal air pressure and external rubber pressure, an air pressure sensor and a temperature sensor are further arranged in the high-frequency heating cylinder 301, air pressure monitoring and temperature monitoring can be carried out when the woven soft belt is heated, then the woven soft belt is enabled to pass through the impregnation tank, redundant substances are scraped through the scraping blade after the impregnation tank, recovered through the recovery tank, then dried, sprayed, cooled, and finally the processed soft belt is wound by the winding mechanism.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. An inflatable continuous bonding production line for knitting soft belts, comprising a first stand (23) and a second stand (15), characterized in that: the utility model discloses a high-frequency soft belt knitting machine, including first frame (23) and second frame (15), top middle part fixedly connected with of first frame (23) contains immersion tank (27), inside bilateral symmetry of immersion tank (27) is equipped with rubber roll (24), inside vibration motor (25) being equipped with of immersion tank (27), top left side fixedly connected with of second frame (15) is received hopper (19), it is equipped with doctor-bar (28) to receive hopper (19) top, the top of second frame (15) is provided with a plurality of horizontal electric guide pulley (13) and vertical electric guide pulley (14), the left side of first frame (23) is provided with upper belt ware (1), upper belt ware (1) inboard rotation is connected with backing roll (6), backing roll (6) outside middle part fixedly connected with blowing dish (7), blowing dish (7) outside is equipped with and weaves soft belt (8), upper belt ware (1) left side is equipped with presses belt ware (2), press belt ware (2) left side is equipped with host computer (3), be provided with high-frequency heating section of thick bamboo (301) in host computer (3), soft belt (301) are established in the outside soft belt (301).

2. An inflatable continuous bonding process line for woven soft belts as claimed in claim 1, wherein: a recovery groove (16) is fixedly connected below the bottom end inner wall of the second stand (15) corresponding to the receiving hopper (19);

the drying rack is characterized in that a drying rack (11) is fixedly connected to the right side of the top end of the second rack (15), a dryer (10) is fixedly connected to both sides of the top end of the drying rack (11), a spraying device (29) is arranged on the right side of the drying rack (11), and a collecting box (30) is arranged below the spraying device (29).

3. An inflatable continuous bonding process line for woven soft belts as claimed in claim 1, wherein: the belt loading device (1) comprises a first frame (101), a first cylinder (102) and a lifting arm (103), wherein the first cylinder (102) is rotationally connected to the inner side of the first frame (101), the lifting arm (103) is rotationally connected to the other end of the first cylinder (102), the lower end of the lifting arm (103) is rotationally connected with the first frame (101), and the inner side of the lifting arm (103) is rotationally connected with a supporting roller (6).

4. An inflatable continuous bonding process line for woven soft belts as claimed in claim 1, wherein: the belt pressing device (2) comprises a second frame (201), a second cylinder (202), a second rubber roller (203) and a magnetic powder brake (204), wherein the second cylinder (202) is fixedly connected to the upper end of the second frame (201), the lower end of the second cylinder (202) is rotationally connected with the second rubber roller (203), the outer side of the second rubber roller (203) is in sliding connection with the second frame (201), the magnetic powder brake (204) is arranged on the lower side of the second rubber roller (203), and the lower end of the magnetic powder brake (204) is fixedly connected with the second frame (201).