CN219385097U - A processing apparatus for bent dish bacterial - Google Patents

Abstract

The utility model discloses a processing device for yeast strains, which comprises a tray feeding mechanism, a turnover mechanism, a collecting mechanism and a tray discharging mechanism, wherein the tray feeding mechanism is used for conveying yeast to the turnover mechanism, the turnover mechanism is used for turning over the yeast by 180 degrees and conveying the turned yeast to the tray discharging mechanism, the tray discharging mechanism is used for conveying the yeast out of a rack, a scraping mechanism is arranged below the output end of the tray discharging mechanism and used for scraping residual strains on the yeast, and the collecting mechanism is arranged below the turnover mechanism and the scraping mechanism. Realizes automatic scraping and collecting of strains, improves efficiency and reduces labor intensity.

Description

A processing apparatus for bent dish bacterial

Technical Field

The utility model relates to the field of collection of fermentation strains, in particular to a treatment device for a yeast strain.

Background

At present, fermentation processes of sauces, wines, vinegar and the like basically need to be used for starter propagation culture, and a starter is often used as a culture dish for loading strains, and ventilation holes which are uniformly distributed are designed on the structure of the starter, so that ventilation conditions are conveniently provided in the strain culture process. Most of the existing strain collection is realized by manually scraping and collecting the strain, the working mode is low in efficiency, high in cost and high in labor intensity of staff, a small amount of strain can fly in the air in the strain scraping process, and certain health and safety hazards exist when the strain is sucked by the staff;

disclosure of Invention

In order to overcome the defects of the prior art, the utility model aims to provide a processing device for a yeast strain, which can realize automatic scraping and collection of the strain, improve the efficiency and reduce the labor intensity.

The utility model adopts the following technical scheme:

a processing apparatus for bent dish bacterial, includes pan feeding mechanism, tilting mechanism, collection mechanism and play dish mechanism, pan feeding mechanism is used for conveying bent dish to tilting mechanism, tilting mechanism is used for turning over 180 degrees with bent dish and conveys bent dish after the upset to play dish mechanism, play dish mechanism is used for conveying bent dish out the frame, play dish mechanism's output below is equipped with scrapes material mechanism, scrape material mechanism and be used for scraping the bacterial that remains on the bent dish tilting mechanism and scrape the below of material mechanism all is equipped with collection mechanism.

Further, a loosening claw mechanism for pre-loosening strains on the curved plate is arranged above the output end of the plate feeding mechanism, the loosening claw mechanism comprises a rotating shaft, the central axis of the rotating shaft is perpendicular to the conveying direction of the curved plate, a plurality of swinging rods are arranged on the rotating shaft, one end of each swinging rod is connected with an elastic pulling piece, and a loosening tool bit is arranged at the other end of each swinging rod.

Further, the disc feeding mechanism comprises a disc feeding frame, a lifting mechanism is arranged on the disc feeding frame, a conveying mechanism used for conveying the curved disc is arranged on the lifting mechanism, the curved disc is placed on the conveying mechanism, and the lifting mechanism is used for driving the conveying mechanism to move so as to adjust the distance between the curved disc and the claw loosening mechanism.

Further, tilting mechanism includes upset frame, swivel mount and drive the swivel mount carries out 180 degrees upset first motors, be equipped with the clamping assembly who is used for pressing from both sides tight bent dish on the swivel mount, the swivel mount has the axis of rotation, the axis of rotation pass through the bearing with the upset frame is connected, one end of axis of rotation with the output shaft of first motor, first motor is installed in the upset frame.

Further, the input and the output of upset frame are equipped with respectively and are used for carrying out the guide mechanism of direction to the bent dish, guide mechanism is including setting up the fixed plate in the upset frame, be equipped with the promotion cylinder on the fixed plate, the fixed plate is connected with the fly leaf through horizontal guide pillar, the piston rod of promotion cylinder with the fly leaf is connected, vertically be equipped with the roller shaft on the fly leaf, be equipped with the leading wheel on the roller shaft, the tip of roller shaft is equipped with the follower, be connected with the second motor on the fly leaf, the output shaft of second motor is equipped with the action wheel, action wheel and follower pass through the hold-in range and connect.

Further, the left side and the right side of the rotating frame are respectively provided with the clamping assembly, the clamping assemblies comprise an upper clamping wheel set, a lower clamping wheel set and a side clamping wheel set, the upper clamping wheel set, the lower clamping wheel set and the side clamping wheel set form a clamping space with one side being opened, and two sides of the curved disc are clamped into the clamping space.

Further, the overturning frame is provided with a closed cover, an overturning space for overturning the curved plate is arranged inside the closed cover, and a material inlet and a material outlet of the closed cover are respectively provided with a baffle.

Further, the collecting mechanism comprises a collecting tank and a negative pressure device communicated with the collecting tank.

Further, the scraping mechanism comprises a scraping roller and a third motor for driving the scraping roller to rotate, the axis of the scraping roller is perpendicular to the transmission direction of the curved disc and is located below the curved disc, and a plurality of scrapers capable of being in contact with the lower surface of the curved disc are arranged on the scraping roller.

Further, the tray discharging mechanism comprises a tray discharging frame, a main transmission shaft and an auxiliary transmission shaft are respectively arranged at the front end and the rear end of the tray discharging frame, a first transmission chain and a second transmission chain are respectively arranged at the two ends between the main transmission shaft and the auxiliary transmission shaft, transmission chain wheels corresponding to the first transmission chain and the second transmission chain are fixedly connected to the two ends of the outer walls of the main transmission shaft and the auxiliary transmission shaft, the transmission chain wheels can drive the first transmission chain and the second transmission chain to synchronously move, and Qu Pan is arranged on the first transmission chain and the second transmission chain; one end of the main transmission shaft and one end of the scraping roller are respectively provided with a first transmission wheel and a second transmission wheel, one end of the output shaft of the third motor is provided with a third transmission wheel, a first transmission belt is connected between the first transmission wheel and the second transmission wheel, and a second transmission belt is connected between the first transmission wheel and the third transmission wheel.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the yeast enters the turnover mechanism through the tray feeding mechanism, the turnover mechanism turns the yeast 180 degrees, the strains on the yeast are automatically blanked under the action of gravity, the strains are collected and stored through the collecting mechanism, after the turnover, the yeast is conveyed to the tray discharging mechanism, the strains adhered on the yeast are scraped through the scraping mechanism, after the scraping is completed, the yeast is sent out through the tray discharging mechanism, the whole process is free from manual participation, the labor intensity of staff is reduced, the production efficiency is improved, the waste of the strains collected manually is avoided, the cost is saved, and the enterprise benefit is comprehensively improved.

Drawings

FIG. 1 is a schematic view of a processing apparatus for a yeast strain according to the present utility model;

FIG. 2 is a schematic view of a tray feeding mechanism of a processing apparatus for a yeast strain according to the present utility model;

FIG. 3 is a cross-sectional view of a tray feeding mechanism of a handling apparatus for a yeast strain according to the present utility model;

FIG. 4 is a schematic view of a turnover mechanism of a handling device for a yeast strain provided by the present utility model;

FIG. 5 is a cross-sectional view of a turnover mechanism of a handling device for a yeast strain provided by the present utility model;

FIG. 6 is a schematic view of a spin stand of a processing apparatus for a yeast strain provided by the present utility model;

FIG. 7 is a schematic view of a guiding mechanism of a handling device for yeast strains according to the present utility model;

FIG. 8 is a top view of a tray ejection mechanism of a handling apparatus for yeast strains according to the present utility model;

FIG. 9 is a cross-sectional view of a tray and scraping mechanism of a handling apparatus for a tray spawn according to the present utility model;

in the figure: 1. a curved disc; 10. a disc feeding mechanism; 101. a tray feeding rack; 102. a lifting mechanism; 103. a conveying mechanism; 20. a turnover mechanism; 201. a turnover frame; 202. a rotating frame; 203. a first motor; 204. a rotating shaft; 205. a closure; 206. an upper clamping wheel set; 207. a lower clamping wheel set; 208. a side clamping wheel set; 30. a collection mechanism; 301. a collection tank; 40. a tray discharging mechanism; 401. a tray discharging rack; 402. a main drive shaft; 403. an auxiliary transmission shaft; 404. a first conveying chain; 405. a second conveying chain; 406. a drive sprocket; 407. a first driving wheel; 408. a third driving wheel; 409. a second belt; 50. a scraping mechanism; 501. a scraping roller; 502. a scraper; 503. a second driving wheel; 504. a first belt; 505. a third motor; 60. a claw loosening mechanism; 601. a rotation shaft; 602. swing rod; 603. an elastic pull member; 604. loosening the cutter head; 70. a guide mechanism; 701. a fixing plate; 702. a pushing cylinder; 703. a transverse guide post; 704. a movable plate; 705. a roller shaft; 706. a guide wheel; 707. a driven wheel; 708. a driving wheel; 709. a synchronous belt; 710. and a second motor.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.

In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", "vertical", "top", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus are not to be construed as limitations of the present utility model. Furthermore, the terms "first," "second," "one," "another," and the like, are used for distinguishing between similar elements and not intended to limit the scope of the utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; either directly, indirectly, through intermediaries, or in communication with each other. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances. Corresponding reference characters indicate corresponding parts throughout the several views (e.g., identical structure, functionally similar elements identified by "1XX" and "2 XX").

As shown in fig. 1-9, the processing device for yeast strains provided by the utility model comprises a tray feeding mechanism 10, a turnover mechanism 20, a collection mechanism 30 and a tray discharging mechanism 40, wherein the tray feeding mechanism 10 is used for conveying a yeast tray 1 to the turnover mechanism 20, the turnover mechanism 20 is used for turning the yeast tray 1 180 degrees and conveying the turned yeast tray 1 to the tray discharging mechanism 40, the tray discharging mechanism 40 is used for conveying the yeast tray 1 out of a rack, a scraping mechanism 50 is arranged below the output end of the tray discharging mechanism 40, the scraping mechanism 50 is used for scraping strains remained on the yeast tray 1, and the collection mechanism 30 is arranged below the turnover mechanism 20 and the scraping mechanism 50.

In the utility model, the yeast 1 enters the turnover mechanism 20 through the tray feeding mechanism 10, the turnover mechanism 20 turns the yeast 1 180 degrees, the strains on the yeast 1 are automatically blanked under the action of gravity, the strains are collected and stored through the collecting mechanism 30, after the turnover, the yeast 1 is conveyed to the tray discharging mechanism 40, the strains adhered on the yeast 1 are scraped through the scraping mechanism 50, and after the scraping is finished, the yeast 1 is discharged through the tray discharging mechanism 40, the whole process does not need to be manually participated, the labor intensity of staff is reduced, the production efficiency is improved, the waste of the strains collected manually is avoided, the cost is saved, and the enterprise benefit is comprehensively improved.

Preferably, a loosening claw mechanism 60 for pre-loosening strains on the yeast tray 1 is arranged above the output end of the tray feeding mechanism 10, the loosening claw mechanism 60 comprises a rotating shaft 601, the central axis of the rotating shaft 601 is perpendicular to the conveying direction of the yeast tray 1, a plurality of swinging rods 602 are arranged on the rotating shaft 601, one end of each swinging rod 602 is connected with an elastic pulling piece 603, and a loosening cutter head 604 is arranged at the other end of each swinging rod 602.

In the utility model, the rotation shaft 601 is rotated to drive the swinging rod 602 to swing, and then the loosening tool bit 604 is driven to move up and down, and the loosening tool bit 604 performs pre-loosening action on the strain on the curved plate 1, so that the strain and caking are easier to scrape.

Preferably, the tray feeding mechanism 10 includes a tray feeding frame 101, a lifting mechanism 102 is disposed on the tray feeding frame 101, a conveying mechanism 103 for conveying the tray 1 is disposed on the lifting mechanism 102, the tray 1 is placed on the conveying mechanism 103, and the lifting mechanism 102 is used for driving the conveying mechanism 103 to move so as to adjust the distance between the tray 1 and the claw loosening mechanism 60. In the utility model, the lifting mechanism 102 is started to drive the conveying mechanism 103 to lift, so that the yeast tray 1 is close to the claw loosening mechanism 60, and the claw loosening mechanism 60 breaks up strains on the yeast tray 1 to assist discharging. The lifting mechanism 102 of the present utility model is preferably a lifting cylinder, and the conveying mechanism 103 has the same structure as the tray discharging mechanism 40.

Preferably, the turnover mechanism 20 comprises a turnover frame 201, a rotating frame 202 and a first motor 203 for driving the rotating frame 202 to turn 180 degrees, a clamping assembly for clamping the curved disc 1 is arranged on the rotating frame 202, the rotating frame 202 is provided with a rotating shaft 204, the rotating shaft 204 is connected with the turnover frame 201 through a bearing, one end of the rotating shaft 204 is connected with an output shaft of the first motor 203, and the first motor 203 is mounted on the turnover frame 201. In the utility model, after the tray feeding mechanism 10 conveys the yeast tray 1 to the rotating frame 202, the yeast tray 1 is clamped by the clamping assembly, then the first motor 203 is started to drive the rotating frame 202 to turn over 180 degrees, after the rotating frame 202 turns over, the strain in the yeast tray 1 placed on the rotating frame 202 falls into the collecting mechanism 30 by self weight, and after turning over, the turning mechanism 20 conveys the yeast tray 1 to the tray discharging mechanism 40. The bending disk 1 is clamped through the clamping assembly, so that the phenomenon that the bending disk 1 and materials fall down after the rotating frame 202 is overturned to influence the acquisition of strains is avoided.

Preferably, the input end and the output end of the turnover frame 201 are respectively provided with a guide mechanism 70 for guiding and conveying the curved disc 1, the guide mechanism 70 comprises a fixed plate 701 arranged on the turnover frame 201, the fixed plate 701 is provided with a pushing cylinder 702, the fixed plate 701 is connected with a movable plate 704 through a transverse guide post 703, a piston rod of the pushing cylinder 702 is connected with the movable plate 704, the movable plate 704 is vertically provided with a roller shaft 705, the roller shaft 705 is provided with a guide wheel 706, the end part of the roller shaft 705 is provided with a driven wheel 707, the movable plate 704 is connected with a second motor 710, the output shaft of the second motor 710 is provided with a driving wheel 708, and the driving wheel 708 and the driven wheel 707 are connected through a synchronous belt 709.

In the present utility model, the pushing cylinder 702 and the second motor 710 are started, the pushing cylinder 702 drives the movable plate 704 to move, the second motor 710 drives the guiding wheel 706 to rotate, the guiding wheel 706 makes the position of the curved disc 1 entering the rotating frame 202 more accurate, the clamping assembly is convenient to clamp the curved disc accurately, the overturning of the rotating frame 202 is avoided, after the overturning, the curved disc 1 on the rotating frame 202 is conveyed forward through the guiding wheel 706, and then the curved disc 1 is conveyed out of the rotating frame 202.

Preferably, the clamping assemblies are arranged on the left side and the right side of the rotating frame 202, each clamping assembly comprises an upper clamping wheel set 206, a lower clamping wheel set 207 and a side clamping wheel set 208, the upper clamping wheel set 206, the lower clamping wheel set 207 and the side clamping wheel set 208 enclose a clamping space with one side open, and two sides of the curved disc 1 are clamped into the clamping space. The curved disc 1 is clamped by the upper clamping wheel set 206, the lower clamping wheel set 207 and the side clamping wheel set 208, so that the clamping is stable; when the guide mechanism 70 is started, the upper clamping wheel set 206, the lower clamping wheel set 207 and the side clamping wheel set 208 can play a role in transferring the curved disc 1, so that the smoothness of transferring the curved disc 1 is improved.

Preferably, the overturning frame 201 is provided with a closed cover 205, an overturning space for overturning the curved plate 1 is arranged inside the closed cover 205, and a material inlet and a material outlet of the closed cover 205 are respectively provided with a baffle. By providing the enclosure 205, bacterial species are prevented from drifting in the air and affecting employee health.

Preferably, the collecting means 30 comprise a collecting tank 301, negative pressure means communicating with the collecting tank 301. The flying fine substances have the characteristics of microorganisms, so that the environment is not protected, and the negative pressure device can be used for collecting the fine substances formed by air flow, so that the working environment is convenient to maintain.

Preferably, the scraping mechanism 50 includes a scraping roller 501 and a third motor 505 for driving the scraping roller 501 to rotate, the axis of the scraping roller 501 is perpendicular to the driving direction of the curved disc 1 and is located below the curved disc 1, and a plurality of scrapers 502 capable of contacting with the lower surface of the curved disc 1 are disposed on the scraping roller 501.

Since some strains remained on the yeast tray 1 cannot fall off during the overturning process, the strains are processed by the scraping mechanism 50, and when the yeast tray 1 is conveyed, the yeast tray 1 contacts with the scraper 502 and scrapes off the residual strains and falls on the collecting mechanism 30, so that the waste of the strains is avoided.

Preferably, the tray discharging mechanism 40 includes a tray discharging frame 401, a main driving shaft 402 and an auxiliary driving shaft 403 are respectively installed at the front end and the rear end of the tray discharging frame 401, a first conveying chain 404 and a second conveying chain 405 are respectively installed at the two ends between the main driving shaft 402 and the auxiliary driving shaft 403, driving sprockets 406 corresponding to the first conveying chain 404 and the second conveying chain 405 are fixedly connected at the two ends of the outer walls of the main driving shaft 402 and the auxiliary driving shaft 403, the driving sprockets 406 can drive the first conveying chain 404 and the second conveying chain 405 to synchronously move, and the curved tray 1 is placed on the first conveying chain 404 and the second conveying chain 405; one end of the main transmission shaft 402 and one end of the scraping roller 501 are respectively provided with a first transmission wheel 407 and a second transmission wheel 503, one end of an output shaft of the third motor 505 is provided with a third transmission wheel 408, a first transmission belt 504 is connected between the first transmission wheel 407 and the second transmission wheel 503, and a second transmission belt 409 is connected between the first transmission wheel 407 and the third transmission wheel 408. In the utility model, the tray discharging mechanism 40 and the scraping mechanism 50 share a third motor 505, so that the structure is compact, and the energy consumption is saved.

The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.

Claims (10)

1. A processing apparatus for bent dish bacterial, characterized by, including pan feeding mechanism (10), tilting mechanism (20), collection mechanism (30) and play dish mechanism (40), pan feeding mechanism (10) are used for conveying bent dish (1) to tilting mechanism (20), tilting mechanism (20) are used for 180 degrees with Qu Pan (1) upset and with bent dish (1) after the upset convey to play dish mechanism (40), play dish mechanism (40) are used for conveying bent dish (1) out of frame, the output below of play dish mechanism (40) is equipped with scrapes material mechanism (50), scrape material mechanism (50) are used for scraping the bacterial that remains on bent dish (1) the below of tilting mechanism (20) and scraping material mechanism (50) all is equipped with collection mechanism (30).

2. The processing device for yeast strains according to claim 1, wherein a loosening claw mechanism (60) for pre-loosening strains on a yeast (1) is arranged above an output end of the tray feeding mechanism (10), the loosening claw mechanism (60) comprises a rotating shaft (601), a central axis of the rotating shaft (601) is perpendicular to a conveying direction of Qu Pan (1), a plurality of swinging rods (602) are arranged on the rotating shaft (601), one end of each swinging rod (602) is connected with an elastic pulling piece (603), and a loosening cutter head (604) is arranged at the other end of each swinging rod (602).

3. The processing device for yeast strains according to claim 2, wherein the tray feeding mechanism (10) comprises a tray feeding frame (101), a lifting mechanism (102) is arranged on the tray feeding frame (101), a conveying mechanism (103) for conveying the yeast tray (1) is arranged on the lifting mechanism (102), the yeast tray (1) is placed on the conveying mechanism (103), and the lifting mechanism (102) is used for driving the conveying mechanism (103) to move so as to adjust the distance between the yeast tray (1) and the claw loosening mechanism (60).

4. The processing device for yeast strains according to claim 1, wherein the turnover mechanism (20) comprises a turnover frame (201), a rotating frame (202) and a first motor (203) for driving the rotating frame (202) to turn 180 degrees, a clamping assembly for clamping the yeast (1) is arranged on the rotating frame (202), the rotating frame (202) is provided with a rotating shaft (204), the rotating shaft (204) is connected with the turnover frame (201) through a bearing, one end part of the rotating shaft (204) is connected with an output shaft of the first motor (203), and the first motor is arranged on the turnover frame (201).

5. The processing device for yeast strains according to claim 4, wherein the input end and the output end of the turnover frame (201) are respectively provided with a guide mechanism (70) for guiding and conveying the yeast (1), the guide mechanism (70) comprises a fixed plate (701) arranged on the turnover frame (201), the fixed plate (701) is provided with a pushing cylinder (702), the fixed plate (701) is connected with a movable plate (704) through a transverse guide post (703), a piston rod of the pushing cylinder (702) is connected with the movable plate (704), a roller shaft (705) is vertically arranged on the movable plate (704), a guide wheel (706) is arranged on the roller shaft (705), a driven wheel (707) is arranged at the end part of the roller shaft (705), a second motor (710) is connected on the movable plate (704), an output shaft of the second motor (710) is provided with a driving wheel (708), and the driving wheel (708) and the driven wheel (707) are connected through a synchronous belt (709).

6. The processing device for a yeast strain according to claim 5, wherein the left side and the right side of the rotating frame (202) are provided with the clamping assemblies, the clamping assemblies comprise an upper clamping wheel set (206), a lower clamping wheel set (207) and a side clamping wheel set (208), the upper clamping wheel set (206), the lower clamping wheel set (207) and the side clamping wheel set (208) are enclosed into a clamping space with one side open, and two sides of the yeast (1) are clamped into the clamping space.

7. The processing apparatus for a yeast strain according to claim 4, wherein the turnover frame (201) is provided with a closed cover (205), a turnover space for turnover of the yeast (1) is provided inside the closed cover (205), and a material inlet and a material outlet of the closed cover (205) are respectively provided with a baffle.

8. The processing apparatus for a koji mold according to claim 1, wherein the collection means (30) comprises a collection tank (301), a negative pressure device communicating with the collection tank (301).

9. The processing device for yeast strains according to claim 1, wherein the scraping mechanism (50) comprises a scraping roller (501) and a third motor (505) for driving the scraping roller (501) to rotate, the axis of the scraping roller (501) is perpendicular to the transmission direction of the yeast (1) and is positioned below the yeast (1), and a plurality of scrapers (502) capable of contacting the lower surface of the yeast (1) are arranged on the scraping roller (501).

10. The processing apparatus for a yeast strain according to claim 9, wherein the tray discharging mechanism (40) comprises a tray discharging frame (401), a main transmission shaft (402) and an auxiliary transmission shaft (403) are respectively installed at front and rear ends of the tray discharging frame (401), a first transmission chain (404) and a second transmission chain (405) are respectively installed at two ends between the main transmission shaft (402) and the auxiliary transmission shaft (403), transmission chain wheels (406) corresponding to the first transmission chain (404) and the second transmission chain (405) are fixedly connected at two ends of outer walls of the main transmission shaft (402) and the auxiliary transmission shaft (403), the transmission chain wheels (406) can drive the first transmission chain (404) and the second transmission chain (405) to synchronously move, and the yeast (1) is placed on the first transmission chain (404) and the second transmission chain (405); one end of the main transmission shaft (402) and one end of the scraping roller (501) are respectively provided with a first transmission wheel (407) and a second transmission wheel (503), one end of an output shaft of the third motor (505) is provided with a third transmission wheel (408), a first transmission belt (504) is connected between the first transmission wheel (407) and the second transmission wheel (503), and a second transmission belt (409) is connected between the first transmission wheel (407) and the third transmission wheel (408).