CN219383837U - Automatic insert stereoplasm nozzle stub machine - Google Patents
Automatic insert stereoplasm nozzle stub machine Download PDFInfo
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- CN219383837U CN219383837U CN202320671344.XU CN202320671344U CN219383837U CN 219383837 U CN219383837 U CN 219383837U CN 202320671344 U CN202320671344 U CN 202320671344U CN 219383837 U CN219383837 U CN 219383837U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an automatic hard short pipe inserting machine, and belongs to the field of hard short pipe inserting machining. The utility model comprises a storage module, a feeding module and a cannula module. The storage module comprises a storage box, a base and a vibration disc, and square openings are formed in the side face of the storage box. The direct vibrator of the feeding module is fixed on the main operating platform through a direct vibrator fixing frame, the feeding groove is arranged on the direct vibrator and is connected with the outlet of the vibration disc and the sliding rail, a Fang Zhuangyou first servo motor is arranged on the sliding rail, and the sliding rail is provided with a special groove. The main support frame of the intubation module is fixed on the main operation table, two electric push rods are arranged at the upper end of the main support frame, a second photoelectric sensor is arranged on the side face of the main support frame, a linear sliding rail is arranged in front of the main support frame, and a connecting block is arranged on the linear sliding rail. The utility model can obviously improve the accuracy and the production efficiency during the hard tube cutting and intubation and reduce the subsequent maintenance and upgrading cost.
Description
Technical Field
The utility model belongs to the field of rigid short tube intubation processing, and particularly relates to an automatic rigid short tube inserting machine.
Background
In the preparation of traditional stereoplasm nozzle stub, stereoplasm nozzle stub pipe intubate machine exists and relies on mechanical equipment to feed fast, and the pay-off module precision is lower, leads to having some raw materials to become the waste material and send into the phenomenon of silo that falls in the transportation in-process, mainly relies on the manual handling waste material moreover, hardly carries out timely discovery to the waste material that the pipe stub in-process produced, in some circumstances waste material or raw and other materials carelessly block into inside the equipment, if not in time stop the operation of equipment, still can cause unpredictable life safety threat and property loss. In addition, in the traditional hard short pipe preparation process, whether other processes are problematic when high-efficiency production and processing are difficult to ensure, the production efficiency of a single vibration disc is too low, accurate butt joint cannot be performed when multiple vibration discs work simultaneously, and the vibration discs cannot be fed to an operation table easily, but the operation table cannot identify and judge fed materials, and often two sets of systems cannot be in butt joint timely or because of certain factors, flaws or problems exist in the fed materials of a feeding mechanism, the operation table cannot accurately judge the materials, the fed materials are directly processed, the production efficiency is delayed, and irreversible damage to partial equipment of the operation table is also possible.
In the preparation of the traditional hard short pipe, if a problem piece occurs, a great deal of time is often required to find out which process step the problem occurs in, and sometimes the process where a specific reason occurs cannot be found out, and the problem piece can only be inspected from beginning to end, so that a great deal of time and energy are wasted. In addition, the processing technology can develop along with the progress of social productivity, the traditional processing equipment can generally only meet the current technological process, is difficult to adapt to the latest processing technology, lacks monitoring of each technology, has no way to accurately know which technology has room for improvement and needs, and is difficult to adapt to other institutions if the technology is changed.
Disclosure of Invention
Based on the problems existing in the technical field at present, the utility model provides an automatic hard short pipe inserting machine, which improves the operation accuracy and the production efficiency and reduces the subsequent maintenance and upgrading cost. The utility model relates to a technical application of photoelectric sensing precise control and multi-vibration disc feeding in the industry of rigid short tube intubation.
The technical scheme of the utility model is as follows:
an automatic hard short pipe inserting machine comprises a storage module, a feeding module and an inserting pipe module.
The storage module comprises a storage box, a base and a vibration disc; the side of the storage box is provided with a square opening, and the discharge hole of the vibration disc extends out from the opening.
The feeding module comprises a feeding groove, a direct vibrator, a VBD drag chain, a sliding rail, a single-shaft driver, a finger clamping cylinder support frame, a direct vibrator fixing frame, a first servo motor, a second servo motor, a sliding groove, a waste collection box, a first photoelectric sensor and a mounting baffle.
The direct vibrator is fixed on the main operation table through a direct vibrator fixing frame, the feeding groove is arranged on the direct vibrator, one end of the feeding groove is connected with the outlet of the vibration disc, and the other end of the feeding groove is connected with the sliding rail; a first servo motor is arranged on the slide rail Fang Zhuangyou, the slide rail is provided with a groove, a finger clamping cylinder is connected with a VBD drag chain, and a second servo motor and a single-shaft driver are arranged below the finger clamping cylinder; the first photoelectric sensor is located on the side face of the vibrator mounting frame.
The intubation module comprises a main operation table, a main support, an electric push rod, a linear sliding rail, a connecting block, a hard short tube die, a blanking groove and a second photoelectric sensor.
The main operation panel is located storage module and pay-off module rear, and the main support of intubate module passes through threaded connection's mode to be fixed on the main operation panel, and two electric putter are installed to main support upper end, main support side-mounting second photoelectric sensor, installs the linear slide rail in front of the main support, installs the connecting block on the linear slide rail, and the connecting block slides on the linear slide rail, and electric putter is being connected on the upper portion of connecting block, and the linear slide rail is being connected at the rear portion, and the stereoplasm nozzle die is being connected at the front portion, and the blanking groove is placed at the main operation panel rear.
As an improvement, the side of the feeding groove is provided with a first photoelectric sensor through a fixed support, the feeding groove is of a middle section hollow structure, and the first photoelectric sensor is triggered when raw materials are conveyed or foreign matter is shielded.
As an improvement, the finger clamping cylinder support frame arranged on the finger clamping cylinder in the feeding module is provided with mounting holes with different heights, the mounting height is adjusted according to the actual working environment, and the VBD drag chain is used for reciprocating motion.
As an improvement, the chute and the waste collection box are located below the feed chute.
As an improvement, a sliding table cylinder is arranged between the sliding rail of the feeding module and the installation baffle, a row of threaded holes are respectively formed in the front side and the rear side of the sliding table cylinder, a row of threaded holes in the front are arranged on the sliding table of the sliding table cylinder and matched with a row of threaded holes on the sliding block, and a row of threaded holes in the rear are positioned on the cylinder frame of the sliding table cylinder and matched with a row of threaded holes on the installation baffle.
As an improvement, the main support frame of the intubation module is composed of a left support plate, a middle support plate and a right support plate, each support plate is provided with a small baffle, two side support plates are respectively provided with a second photoelectric sensor, and two sides of the middle support plate are provided with corresponding reflecting plates.
As improvement, the same material storage module and the same material feeding module are respectively arranged at the left side and the right side of the cannula module, and the two material storage modules and the material feeding module work simultaneously.
As an improvement, the main operation desk is also reserved with mounting hole sites of a three-color indicator lamp and a total emergency stop switch, and the three-color indicator lamp and the total emergency stop switch are respectively mounted.
As an improvement, the total emergency stop switches corresponding to different vibration plates are separated.
As an improvement, the three-color indicator lamps are respectively: red represents an alarm and a machine fault; green represents normal operation, operating; yellow represents machine idle or machining anomalies.
The utility model has the beneficial effects that: according to the utility model, the photoelectric sensor is utilized to identify and monitor the feeding actions of the double vibration discs and even the multiple vibration discs, and signals are sent to the feeding module and the inserting tube module, so that the feeding actions and the inserting tube actions are controlled, the accuracy and the production efficiency of the hard tube cutting and inserting tube are obviously improved, and the subsequent maintenance and upgrading cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the general structure of the utility model;
FIG. 2 is a schematic diagram of the inventive storage module;
FIG. 3 is a schematic diagram of the inventive feed module;
FIG. 4 is another angular schematic view of the inventive feed module structure;
fig. 5 is a schematic view of the inventive cannula module.
In the figure: the device comprises a 1-storage module, a 2-feeding module, a 3-intubation module, a 101-storage box, a 102-base, a 103-vibration disc, a 201-feeding groove, a 202-vibrator, a 203-VBD drag chain, a 204-sliding rail, a 205-single-shaft driver, a 206-finger clamping cylinder, a 207-finger clamping cylinder supporting frame, a 208-vibrator fixing frame, a 209-first servo motor, a 210-second servo motor, a 211-sliding groove, a 212-waste collection box, a 213-first photoelectric sensor, a 214-installation baffle, a 301-main operation table, a 302-main support, a 303-electric push rod, a 304-linear sliding rail, a 305-connecting block, a 306-hard short pipe die, a 307-blanking groove and a 308-second photoelectric sensor.
Detailed Description
The utility model is further described below with reference to the drawings.
As shown in figure 1, the automatic hard pipe inserting machine comprises a storage module 1, a feeding module 2 and a pipe inserting module 3. As shown in fig. 2, the storage module includes a storage box 101, a base 102 and a vibration disc 103, where a square opening is formed on the side surface of the storage box, so that a discharge hole of the vibration disc 103 extends out from the opening. As shown in fig. 3 and fig. 4, the feeding module 2 includes a feeding tank 201, a vibrator 202, a VBD drag chain 203, a sliding rail 204, a single-shaft driver 205, a finger clamping cylinder 206, a finger clamping cylinder support 207, a vibrator fixing frame 208, a first servo motor 209, a second servo motor 210, a sliding chute 211, a waste collection box 212, a first photoelectric sensor 213 and a mounting baffle 214, wherein the vibrator 202 is fixed on a main operation table 301 through the vibrator fixing frame 208, the feeding tank 201 is mounted on the vibrator 202, one end is connected with an outlet of the vibration disk 103, the other end is connected with the sliding rail 204, the sliding rail 204 is Fang Zhuangyou provided with a first servo motor 209, the sliding rail 204 is provided with a groove, the fed raw material can be clamped into the groove by the first servo motor 209 and then slid to one side of the finger clamping cylinder 206, the first servo motor is fed to the intubation module 3 of the main operation table 301, the finger clamping cylinder 206 is connected with the VBD drag chain 203, the second servo motor 210 and the single-shaft driver 205 are arranged below the VBD drag chain 203, the sliding chute 211 and the waste collection box 212 are arranged below the vibrator fixing frame 208, and the first photoelectric sensor 213 is arranged on the side of the vibrator fixing frame 213.
The intubation module 3 shown in fig. 5 comprises a main operation table 301, a main support 302, an electric push rod 303, a linear slide rail 304, a connecting block 305, a hard short tube mold 306, a blanking groove 307 and a second photoelectric sensor 308, wherein the main operation table 301 is positioned behind the storage module 1 and the feeding module 2, the main support 302 of the intubation module 3 is fixed on the main operation table 301 in a threaded connection mode, two electric push rods 303 are installed at the upper end of the main support 302, the second photoelectric sensor 308 is installed on the side surface of the main support 302, the linear slide rail 304 is installed in front of the main support 302, the connecting block 305 is installed on the linear slide rail 304, the connecting block 305 can slide on the linear slide rail 304, the upper part of the connecting block 35 is connected with the electric push rod 303, the rear part is connected with the linear slide rail 304, the front part is connected with the hard short tube mold 306, and the blanking groove 307 is placed behind the main operation table for receiving the hard short tube after the operation.
As shown in fig. 1, in order to accelerate the working efficiency, a set of storage module and feeding module are respectively installed at the left and right sides of the cannula module, and the two sets of modules can work simultaneously.
As shown in fig. 3, the first photoelectric sensor 213 is mounted on the side surface of the feeding groove 201 through a fixing bracket, the feeding groove 201 is in a hollow structure in the middle section, and in a standby state, an infrared light emitted by the first photoelectric sensor 213 passes through the middle section of the feeding groove 201 and cannot be triggered, and only when the raw materials are conveyed or blocked by foreign matters, the first photoelectric sensor 213 is triggered.
As shown in fig. 3, the chute 211 and the garbage collection box 212 are located below the feeding groove 201, and the raw materials inevitably fall down during the feeding process, and the chute 211 is located below the feeding groove 201, so that the fallen raw materials can be collected into the garbage collection box 212, thereby not only improving the utilization rate of the raw materials, but also reducing the probability of equipment failure caused by foreign matters entering the equipment.
As shown in fig. 4, the finger clamping cylinder support frame 207 in the feeding module 2 is provided with mounting holes with different heights, so that the mounting height can be adjusted according to the actual working environment, and the VBD drag chain 203 is used for reciprocating motion, so that the reliability of motion and the service life of equipment can be greatly improved.
As shown in fig. 3, a sliding table cylinder is further disposed between the sliding rail 204 of the feeding module 2 and the mounting baffle 214, two rows of threaded holes are respectively disposed on the front side and the rear side of the sliding table cylinder, the front row of threaded holes are mounted on the sliding table of the sliding table cylinder and are matched with the row of threaded holes on the sliding block 204, when the sliding block 204 slides, the sliding table of the sliding table cylinder is pulled to move, after reaching the limiting point, the sliding table cylinder can pull the sliding block 204 back to the original position, and the rear row of threaded holes are located on the cylinder frame of the sliding table cylinder and are matched with the row of threaded holes on the mounting baffle 214 to fix the feeding module.
As shown in fig. 5, the main support frame 302 of the cannula module 3 is composed of three left, middle and right support plates, each of which is provided with a plurality of small baffles for increasing the strength of the support plate, two side support plates are respectively provided with a second photoelectric sensor 308, and two sides of the middle support plate are provided with corresponding reflecting plates for being matched with the second photoelectric sensors 308 for normal use.
As shown in fig. 5, the main console 301 is further reserved with mounting holes for a three-color indicator light and a total emergency stop switch, and is respectively provided with the three-color indicator light and the total emergency stop switch, (red indicates an alarm, machine failure, green indicates normal operation, and yellow indicates machine idle or abnormal processing). The operation of the equipment can be stopped in time when any part of the equipment breaks down, the start-stop switches of the two vibration disks 103 can be separated, and the maintenance can be separated in daily use, so that the equipment is safe and reliable, and the working efficiency is guaranteed.
The principle of the utility model is as follows: the whole operation flow is that the vibration disc 103 in the storage module 1 works, raw materials are sent to the feeding groove 201, the vibrator 202 below the feeding groove 201 continuously moves the raw materials back to the groove of the sliding rail 204 along the feeding groove 201, when the raw materials pass through the first photoelectric sensor 213, the first servo motor 209 starts to work after receiving signals, the sliding rail 204 transversely moves to send the raw materials to the finger clamping cylinder 206, the single-shaft driver 205 drives the finger clamping cylinder 206 to work and clamp the raw materials, the VBD drag chain 203 is driven by the second servo motor 210 to reciprocate, the VBD drag chain 203 is connected with the finger clamping cylinder 206, the raw materials are sent to the intubation module 3 on the main operation table 301 together, when the raw materials pass through the second photoelectric sensor 308, the electric push rod 303 on the main support frame 302 pushes the connecting block 305 to slide up and down on the linear sliding rail 304, when the connecting block 305 slides down, the hard short tube die 306 is also taken down, the intubation operation of the raw materials sent is completed, then the connecting block 305 is brought back to the original position, the finger clamping cylinder 206 continues to move back to the upper part of the groove 307, then the finger clamping cylinder 206 is released, the finger blanking drops down to the intubation module 206, and the initial operation is carried out by the finger clamping cylinder 203.
Claims (10)
1. An automatic hard pipe nipple inserting machine is characterized by comprising a storage module, a feeding module and a pipe inserting module;
the storage module comprises a storage box, a base and a vibration disc; the side surface of the storage box is provided with a square opening, and the discharge hole of the vibration disc extends out of the opening;
the feeding module comprises a feeding groove, a direct vibrator, a VBD drag chain, a sliding rail, a single-shaft driver, a finger clamping cylinder support frame, a direct vibrator fixing frame, a first servo motor, a second servo motor, a sliding groove, a waste collection box, a first photoelectric sensor and a mounting baffle;
the direct vibrator is fixed on the main operation table through a direct vibrator fixing frame, the feeding groove is arranged on the direct vibrator, one end of the feeding groove is connected with the outlet of the vibration disc, and the other end of the feeding groove is connected with the sliding rail; a first servo motor is arranged on the slide rail Fang Zhuangyou, the slide rail is provided with a groove, a finger clamping cylinder is connected with a VBD drag chain, and a second servo motor and a single-shaft driver are arranged below the finger clamping cylinder; the first photoelectric sensor is positioned on the side surface of the vibrator mounting frame;
the intubation module comprises a main operation table, a main support frame, an electric push rod, a linear slide rail, a connecting block, a hard short tube die, a blanking groove and a second photoelectric sensor;
the main operation panel is located storage module and pay-off module rear, and the main support of intubate module passes through threaded connection's mode to be fixed on the main operation panel, and two electric putter are installed to main support upper end, main support side-mounting second photoelectric sensor, installs the linear slide rail in front of the main support, installs the connecting block on the linear slide rail, and the connecting block slides on the linear slide rail, and electric putter is being connected on the upper portion of connecting block, and the linear slide rail is being connected at the rear portion, and the stereoplasm nozzle die is being connected at the front portion, and the blanking groove is placed at the main operation panel rear.
2. The automatic hard pipe nipple inserting machine according to claim 1, wherein a first photoelectric sensor is installed on the side face of the feeding groove through a fixing support, the feeding groove is of a middle section hollow structure, and the first photoelectric sensor is triggered when raw materials are conveyed or foreign matter is blocked.
3. The automatic hard pipe nipple inserting machine according to claim 1, wherein the finger clamping cylinder support frame mounted by the finger clamping cylinder in the feeding module is provided with mounting holes of different heights, the mounting height is adjusted according to the actual working environment, and the VBD drag chain is used for reciprocating motion.
4. An automatic hard pipe spool machine as claimed in claim 1 wherein the chute and waste collection box are located below the feed chute.
5. The automatic hard pipe nipple inserting machine according to claim 1, wherein a sliding table cylinder is further arranged between the sliding rail of the feeding module and the mounting baffle, a row of threaded holes are respectively formed in the front side and the rear side of the sliding table cylinder, the front row of threaded holes are arranged on the sliding table of the sliding table cylinder and matched with the row of threaded holes on the sliding block, and the rear row of threaded holes are located on the cylinder frame of the sliding table cylinder and matched with the row of threaded holes on the mounting baffle.
6. The automatic hard pipe nipple inserting machine according to claim 1, wherein the main support frame of the pipe inserting module is composed of three left, middle and right support plates, each support plate is provided with a small baffle, two side support plates are respectively provided with a second photoelectric sensor, and two sides of the middle support plate are respectively provided with corresponding reflecting plates.
7. The automatic hard pipe nipple inserting machine according to claim 1, wherein the same material storage module and the same material feeding module are installed on the left side and the right side of the pipe inserting module respectively, and the two material storage modules and the material feeding module work simultaneously.
8. The automatic hard pipe nipple inserting machine according to claim 7, wherein the main operating table is further reserved with mounting holes for a three-color indicator lamp and a total emergency stop switch, and the three-color indicator lamp and the total emergency stop switch are respectively mounted.
9. The automatic hard pipe spool inserting machine of claim 8, wherein the total emergency stop switches corresponding to different vibration disks are separated.
10. The automatic hard short pipe inserting machine according to claim 8, wherein the three-color indicator lamps are respectively: red represents an alarm and a machine fault; green represents normal operation, operating; yellow represents machine idle or machining anomalies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320671344.XU CN219383837U (en) | 2023-03-30 | 2023-03-30 | Automatic insert stereoplasm nozzle stub machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320671344.XU CN219383837U (en) | 2023-03-30 | 2023-03-30 | Automatic insert stereoplasm nozzle stub machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219383837U true CN219383837U (en) | 2023-07-21 |
Family
ID=87194305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320671344.XU Active CN219383837U (en) | 2023-03-30 | 2023-03-30 | Automatic insert stereoplasm nozzle stub machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219383837U (en) |
-
2023
- 2023-03-30 CN CN202320671344.XU patent/CN219383837U/en active Active
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