CN219377287U - Residual concrete sand and stone separating equipment - Google Patents
Residual concrete sand and stone separating equipment Download PDFInfo
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- CN219377287U CN219377287U CN202320901813.2U CN202320901813U CN219377287U CN 219377287 U CN219377287 U CN 219377287U CN 202320901813 U CN202320901813 U CN 202320901813U CN 219377287 U CN219377287 U CN 219377287U
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Abstract
本实用新型涉及混凝土砂石分离技术领域,具体是一种残余混凝土砂石分离设备,包括箱体和位于箱体内部的分离滤筒,分离滤筒探出箱体的一端设置有输料机构,箱体内还设置有循环振动机构和冲洗机构,混凝土由输料机构推送至分离滤筒内,在螺旋扇叶的带动下由第一滤网段向第二滤网段运动,运动过程中,冲洗机构的高压喷头喷出的高压水流对混凝土砂浆进行清洗、分离,同时,循环振动机构的撞击金属球在伺服电机和L形转杆的带动下,持续敲打分离滤筒,使分离滤筒产生震动,将卡在滤筒上的砂石震下,减少卡料现象的发生。
The utility model relates to the technical field of concrete sand and gravel separation, in particular to a residual concrete sand and gravel separation equipment, which includes a box body and a separation filter cartridge located inside the box body. A feeding mechanism is provided at one end of the separation filter cartridge protruding from the box body. A cycle vibration mechanism and a washing mechanism are also arranged in the box body. The concrete is pushed into the separation filter cartridge by the material delivery mechanism, and is driven by the spiral fan blade from the first filter screen section to the second filter screen section. Driven by the servo motor and the L-shaped rotating rod, the impacting metal ball of the mechanism continuously strikes the separation filter cartridge, which makes the separation filter cartridge vibrate, shakes down the sand and stone stuck on the filter cartridge, and reduces the occurrence of material jamming.
Description
技术领域technical field
本实用新型涉及混凝土砂石分离技术领域,具体是一种残余混凝土砂石分离设备。The utility model relates to the technical field of concrete sand and stone separation, in particular to residual concrete sand and stone separation equipment.
背景技术Background technique
随着建筑市场对商品混凝土的需求日益增长,目前商品混凝土生产已经成为城市主要的建筑建材行业,商品混凝土比现场自己配置混凝土相比质量统一,使用方便以及不需要建筑商另外购买搅拌设备。混凝土运输车在混凝土搅拌楼的下料口承装混凝土后将混凝土运送至各个施工现场,搅拌设备及混凝土运输车都有一定的出料残留,为避免残留的混凝土在设备中凝固及保持设备清洁,需使用大量水进行冲洗,用于清洗后的水中包含了大量建筑原料,其包括含水泥、砂石等不溶物,如果不加处置任意排放至河道会造成严重污染,同时又浪费了大量的自来水和混凝土材料;同时使用过后剩余的混凝土材料若是直接丢弃,不仅浪费资源,又不利于环保。With the increasing demand for ready-made concrete in the construction market, the production of ready-made concrete has become the main building material industry in cities. Compared with the concrete prepared on site, ready-made concrete is of uniform quality, easy to use and does not require builders to purchase additional mixing equipment. Concrete transport trucks load concrete at the discharge port of the concrete mixing building and transport the concrete to various construction sites. The mixing equipment and concrete transport vehicles have certain discharge residues. In order to prevent the residual concrete from solidifying in the equipment and keep the equipment clean, a large amount of water must be used for washing. The water used for cleaning contains a large amount of construction materials, including cement, sand and other insoluble materials. , which is not conducive to environmental protection.
针对上述问题,目前,公开号为CN103406195A的中国专利公开了一种砂石分离设备,其技术方案要点是:其包括箱体和倾斜设置在箱体内的滚筒,滚筒的外壁设置成筛网,其还包括料槽,所述料槽内设置有进料输送装置,所述料槽的一端连接滚筒的入筛口,在箱体内、所述滚筒的一侧设置有出砂输送装置,所述出砂输送装置上设置有出砂口,所述箱体的侧面分别设置有溢流口和出石口,所述出石口对应设置在滚筒的出筛口处。In view of the above problems, at present, the Chinese patent with publication number CN103406195A discloses a kind of sand and gravel separation equipment. The main points of its technical solution are: it includes a box body and a drum inclinedly arranged in the box body. The outer wall of the drum is set as a screen, and it also includes a feeder. The sides of the box body are respectively provided with an overflow port and a rock outlet, and the rock outlet is correspondingly arranged at the sieve outlet of the drum.
上述方案中的砂石分离设备,其可以回收清洗水中的混凝土材料和剩余原料,有效地节约了资源,降低成本,保护环境,但在实际分离工作中,滚筒筛孔极易被石子堵塞,需人工及时清理,分离效率不高。The sand and gravel separation equipment in the above scheme can recycle the concrete material and remaining raw materials in the washing water, effectively saving resources, reducing costs, and protecting the environment. However, in the actual separation work, the drum screen holes are easily blocked by stones, which requires manual cleaning in time, and the separation efficiency is not high.
实用新型内容Utility model content
本实用新型旨在解决上述问题,从而提供一种残余混凝土砂石分离设备。The utility model aims to solve the above problems, thereby providing a residual concrete sand and gravel separation equipment.
本实用新型解决所述问题,采用的技术方案是:The utility model solves the problem, and the technical solution adopted is:
一种残余混凝土砂石分离设备,包括箱体和位于箱体内部的分离滤筒,分离滤筒一端与箱体内壁固定连接,另一端贯穿箱体内壁向外延伸,箱体内部的分离滤筒均分为第一滤网段和第二滤网段,第一滤网段位于靠近分离滤筒探出箱体的一侧,第一滤网段的网孔孔径小于第二滤网段网孔孔径,箱体上且位于第一滤网段和第二滤网段下方分别设置有出料口,分离滤筒探出箱体的一端设置有输料机构,输料机构包括推进电机,推进电机输出端水平贯穿分离滤筒侧壁连接有推进杆,推进杆远离推进电机的一端与分离滤筒侧壁转动连接,推进杆的表面设置有螺旋扇叶,分离滤筒探出箱体的一端顶部开设有入料口,入料口上方设置有入料斗;箱体上且位于分离滤筒两端的下方分别设置有循环振动机构;箱体内且位于分离滤筒的上方还设置有冲洗机构;A kind of equipment for separating residual concrete and gravel, comprising a box body and a separation filter cartridge located inside the box body. One end of the separation filter cartridge is fixedly connected to the inner wall of the box body, and the other end extends outward through the inner wall of the box body. The separation filter cartridge inside the box body is divided into a first filter screen segment and a second filter screen segment. One end of the cylinder protruding from the box is provided with a feeding mechanism, which includes a propulsion motor. The output end of the propulsion motor runs through the side wall of the separation filter cartridge horizontally and is connected with a propulsion rod. ;
所述循环振动机构包括伺服电机,伺服电机位于箱体外侧,伺服电机的输出端贯穿箱体侧壁位于箱体内部连接有L形转杆,L形转杆的竖直段端部连接有弹簧,弹簧的末端连接有撞击金属球;The cyclic vibration mechanism includes a servo motor, the servo motor is located outside the box body, the output end of the servo motor runs through the side wall of the box body and is connected to an L-shaped rotating rod inside the box body, the end of the vertical section of the L-shaped rotating rod is connected to a spring, and the end of the spring is connected to an impact metal ball;
所述冲洗机构包括一根固定安装在箱体顶板上的导流管,导流管与分离滤筒平行设置,导流管的两端为封闭结构,导流管上均布有多根分流管,分流管与导流管连通 , 分流管上均布有多个高压喷头,导流管上还设置有接水管,接水管一端与导流管连通,另一端贯穿箱体顶板与外部水源连通。The flushing mechanism includes a diversion pipe fixedly installed on the top plate of the tank. The diversion pipe is arranged in parallel with the separation filter cartridge. The two ends of the diversion pipe are closed structures. There are a plurality of shunt pipes evenly distributed on the shunt pipe.
采用上述技术方案的本实用新型,与现有技术相比,其突出的特点是:Compared with the prior art, the utility model adopting the above-mentioned technical solution has the outstanding features of:
本实用新型在箱体内设置循环振动机构和冲洗机构,混凝土由输料机构推送至分离滤筒内,在螺旋扇叶的带动下由第一滤网段向第二滤网段运动,运动过程中,高压喷头喷出的高压水流对混凝土砂浆进行清洗、分离,同时,循环振动机构的撞击金属球在伺服电机和L形转杆的带动下,持续敲打分离滤筒,使分离滤筒产生震动,将卡在滤筒上的砂石震下,减少卡料现象的发生。The utility model is equipped with a circulating vibration mechanism and a flushing mechanism in the box. The concrete is pushed into the separation filter cartridge by the feeding mechanism, and moves from the first filter screen section to the second filter screen section under the drive of the spiral fan blade. During the movement, the high-pressure water flow sprayed by the high-pressure nozzle cleans and separates the concrete mortar.
作为优选,本实用新型更进一步的技术方案是:As preferably, the further technical scheme of the utility model is:
分离滤筒的入料口与入料斗之间还设置有破碎机构,破碎机构包括破碎仓,破碎仓内平行设置有两根破碎辊,两破碎辊的一端均与破碎仓内壁转动连接,另一端贯穿破碎仓侧壁分别设置有齿轮,两破碎辊上的齿轮相啮合,其中一根所述破碎辊的端部连接有破碎电机。There is also a crushing mechanism between the inlet of the separation filter cartridge and the hopper. The crushing mechanism includes a crushing chamber. Two crushing rollers are arranged in parallel in the crushing chamber. One end of the two crushing rollers is connected to the inner wall of the crushing chamber for rotation, and the other end is respectively provided with gears through the side wall of the crushing chamber. The gears on the two crushing rollers are meshed, and one of the crushing rollers is connected to a crushing motor at the end.
L形转杆竖直段转至水平段正上方时,L形转杆竖直段顶端低于分离滤筒最低点,同时,撞击金属球与分离滤筒发生碰撞。When the vertical section of the L-shaped rotating rod is turned to directly above the horizontal section, the top of the vertical section of the L-shaped rotating rod is lower than the lowest point of the separation filter cartridge, and at the same time, the impact metal ball collides with the separation filter cartridge.
附图说明Description of drawings
图1为本实用新型实施例的主体结构示意图;Fig. 1 is the main structure schematic diagram of the utility model embodiment;
图2为本实用新型实施例的分离滤筒结构示意图;Fig. 2 is the structural representation of the separation filter cartridge of the utility model embodiment;
图3为本实用新型实施例的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of the utility model embodiment;
图4为本实用新型实施例破碎机构的背部结构示意图;Fig. 4 is a schematic diagram of the back structure of the crushing mechanism in the embodiment of the utility model;
图5为本实用新型实施例图1中A部的局部放大结构示意图;Fig. 5 is a partial enlarged structural schematic diagram of part A in Fig. 1 of the utility model embodiment;
图中标记为:箱体1、分离滤筒2、冲洗机构3、入料斗4、输料机构5、出料口6、循环振动机构7、第一滤网段8、第二滤网段9、破碎机构10、破碎仓11、破碎辊12、齿轮13、破碎电机14、入料口201、导流管301、分流管302、高压喷头303、接水管304、推进电机501、推进杆502、螺旋扇叶503、伺服电机701、L形转杆702、弹簧703、撞击金属球704。The marks in the figure are: box body 1, separation filter cartridge 2, flushing mechanism 3, hopper 4, material conveying mechanism 5, discharge port 6, cycle vibration mechanism 7, first filter screen section 8, second filter screen section 9, crushing mechanism 10, crushing bin 11, crushing roller 12, gear 13, crushing motor 14, material inlet 201, diversion pipe 301, shunt pipe 302, high pressure nozzle 303, water receiving pipe 304, propulsion motor 501, propulsion rod 502, spiral Fan blade 503, servo motor 701, L-shaped rotating rod 702, spring 703, impact metal ball 704.
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步说明,目的仅在于更好地理解本实用新型内容,因此,所举之例并不限制本实用新型的保护范围。The utility model will be further described below in conjunction with the embodiments, the purpose is only to better understand the content of the utility model, therefore, the examples given do not limit the protection scope of the utility model.
参见图1-图5,一种残余混凝土砂石分离设备,包括箱体1和位于箱体1内部的分离滤筒2,分离滤筒2一端与箱体1内壁固定连接,另一端贯穿箱体1内壁向外延伸,箱体1内部的分离滤筒2均分为第一滤网段8和第二滤网段9,第一滤网段8位于靠近分离滤筒2探出箱体1的一侧,第一滤网段8的网孔孔径小于第二滤网段9网孔孔径,箱体1上且位于第一滤网段8和第二滤网段9下方分别设置有出料口6,分离滤筒2探出箱体1的一端设置有输料机构5,输料机构5包括推进电机501,推进电机501输出端水平贯穿分离滤筒2侧壁连接有推进杆502,推进杆502远离推进电机501的一端与分离滤筒2侧壁转动连接,推进杆502的表面设置有螺旋扇叶503,分离滤筒2探出箱体1的一端顶部开设有入料口201,入料口201上方设置有入料斗4;箱体1上且位于分离滤筒2两端的下方分别设置有循环振动机构7;箱体1内且位于分离滤筒2的上方还设置有冲洗机构3;Referring to Fig. 1-Fig. 5, a kind of equipment for separating residual concrete sand and gravel comprises a box body 1 and a separation filter cartridge 2 located inside the box body 1. One end of the separation filter cartridge 2 is fixedly connected to the inner wall of the box body 1, and the other end extends outward through the inner wall of the box body 1. The separation filter cartridge 2 inside the box body 1 is equally divided into a first filter screen segment 8 and a second filter screen segment 9. On the casing 1 and below the first filter screen segment 8 and the second filter screen segment 9, a discharge port 6 is arranged respectively. One end of the separating filter cartridge 2 protruding out of the casing 1 is provided with a feeding mechanism 5. The feeding mechanism 5 includes a propulsion motor 501. A feed inlet 201 is provided on the top of one end protruding from the box body 1, and a feed hopper 4 is arranged above the feed inlet 201; a cycle vibration mechanism 7 is respectively arranged on the box body 1 and below the two ends of the separation filter cartridge 2; a flushing mechanism 3 is also arranged in the box body 1 and above the separation filter cartridge 2;
所述循环振动机构7包括伺服电机701,伺服电机701位于箱体1外侧,伺服电机701的输出端贯穿箱体1侧壁位于箱体1内部连接有L形转杆702,L形转杆702的竖直段端部连接有弹簧703,弹簧703的末端连接有撞击金属球704;Described cycle vibrating mechanism 7 comprises servomotor 701, and servomotor 701 is positioned at casing 1 outside, and the output end of servomotor 701 runs through casing 1 sidewall and is positioned at casing 1 interior and is connected with L-shaped rotating rod 702, and the vertical section end of L-shaped rotating rod 702 is connected with spring 703, and the end of spring 703 is connected with bumping metal ball 704;
所述冲洗机构3包括一根固定安装在箱体1顶板上的导流管301,导流管301与分离滤筒2平行设置,导流管301的两端为封闭结构,导流管301上均布有多根分流管302,分流管302与导流管301连通 , 分流管302呈弧形,弧形开口朝下,分流管302上均布有多个高压喷头303,导流管301上还设置有接水管304,接水管304一端与导流管301连通,另一端贯穿箱体1顶板与外部水源连通。The flushing mechanism 3 includes a diversion pipe 301 fixedly installed on the top plate of the box body 1. The diversion pipe 301 is arranged in parallel with the separation filter cartridge 2. The two ends of the diversion pipe 301 are closed structures. There are a plurality of shunt pipes 302 evenly distributed on the shunt pipe 301. The shunt pipes 302 communicate with the shunt pipe 301. 01 is also provided with a water receiving pipe 304, one end of the water receiving pipe 304 communicates with the diversion pipe 301, and the other end passes through the top plate of the box body 1 to communicate with an external water source.
分离滤筒2的入料口201与入料斗4之间还设置有破碎机构10,破碎机构10包括破碎仓11,破碎仓11内平行设置有两根破碎辊12,两破碎辊12的一端均与破碎仓10内壁转动连接,另一端贯穿破碎仓10侧壁分别设置有齿轮13,两破碎辊12上的齿轮13相啮合,其中一根所述破碎辊12的端部连接有破碎电机14。There is also a crushing mechanism 10 between the feed port 201 of the separation filter cartridge 2 and the hopper 4. The crushing mechanism 10 includes a crushing chamber 11. Two crushing rollers 12 are arranged in parallel in the crushing chamber 11. One end of the two crushing rollers 12 is rotatably connected to the inner wall of the crushing chamber 10, and the other end runs through the side wall of the crushing chamber 10. Gears 13 are respectively provided. The gears 13 on the two crushing rollers 12 mesh with each other. One of the crushing rollers 12 ends with a crushing motor 14.
L形转杆702竖直段转至水平段正上方时,L形转杆702竖直段顶端低于分离滤筒2最低点,同时,撞击金属球704与分离滤筒2发生碰撞。When the vertical section of the L-shaped rotating rod 702 is forwarded to directly above the horizontal section, the top of the vertical section of the L-shaped rotating rod 702 is lower than the lowest point of the separation filter cartridge 2, and at the same time, the impact metal ball 704 collides with the separation filter cartridge 2.
本实用新型的一种具体实施例:使用时,启动破碎电机14、推进电机501、和伺服电机701,然后将残余混凝土有入料斗4倒入,两破碎辊12在破碎电机14和齿轮13的带动下反向旋转,相互挤压,对残余混凝土进行破碎,保证破碎后混凝土中的石块最大块能够由第二滤网段9的网孔落入下方的出料口6,破碎后的混凝土由输料机构5推送至分离滤筒2内,推进电机501带动带有螺旋扇叶503的推进杆502旋转,将混凝土由第一滤网段8向第二滤网段9运动,运动过程中,高压喷头303喷出的高压水流对混凝土砂浆进行清洗、分离,细沙和水泥浆液由第一滤网段8的网孔下落到下方的出料口6,较大的石块继续向第二滤网段9方向运行,之后由第二滤网段9的网孔落到下方的出料口6,同时,循环振动机构的撞击金属球704在伺服电机701和L形转杆702的带动下循环做圆周运动,运动到最高点时,与分离滤筒2发生碰撞,持续敲打分离滤筒2,使分离滤筒2产生震动,将卡在滤筒上的砂石震下,减少卡料现象的发生A specific embodiment of the present utility model: when in use, start the crushing motor 14, the propulsion motor 501, and the servo motor 701, then pour the residual concrete into the hopper 4, and the two crushing rollers 12 rotate in reverse under the drive of the crushing motor 14 and the gear 13, extrude each other, and crush the residual concrete to ensure that the largest stone in the crushed concrete can fall into the discharge port 6 below through the mesh of the second filter screen section 9, and the crushed concrete is pushed into the separation filter cartridge 2 by the feeding mechanism 5, and the motor 501 is pushed Drive the propulsion rod 502 with the spiral fan blade 503 to rotate, and move the concrete from the first filter section 8 to the second filter section 9. During the movement, the high-pressure water flow ejected from the high-pressure nozzle 303 cleans and separates the concrete mortar. Driven by the servo motor 701 and the L-shaped rotating rod 702, the ball 704 circulates in a circular motion. When it moves to the highest point, it collides with the separation filter cartridge 2, and continuously beats the separation filter cartridge 2 to make the separation filter cartridge 2 vibrate, shake the sand and stone stuck on the filter cartridge, and reduce the occurrence of material jams.
本实用新型在箱体内设置循环振动机构和冲洗机构,混凝土由输料机构推送至分离滤筒内,在螺旋扇叶的带动下由第一滤网段向第二滤网段运动,运动过程中,高压喷头喷出的高压水流对混凝土砂浆进行清洗、分离,同时,循环振动机构的撞击金属球在伺服电机和L形转杆的带动下,持续敲打分离滤筒,使分离滤筒产生震动,将卡在滤筒上的砂石震下,减少卡料现象的发生。The utility model is equipped with a circulating vibration mechanism and a flushing mechanism in the box. The concrete is pushed into the separation filter cartridge by the feeding mechanism, and moves from the first filter screen section to the second filter screen section under the drive of the spiral fan blade. During the movement, the high-pressure water flow sprayed by the high-pressure nozzle cleans and separates the concrete mortar.
以上所述仅为本实用新型较佳可行的实施例而已,并非因此局限本实用新型的权利范围,凡运用本实用新型说明书及其附图内容所作的等效变化,均包含于本实用新型的权利范围之内。The above descriptions are only preferred and feasible embodiments of the present utility model, and are not intended to limit the scope of rights of the present utility model. All equivalent changes made by using the specification and accompanying drawings of the utility model are included in the scope of rights of the utility model.
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