CN219371639U - Line row is beaten end and is inserted shell all-in-one structure - Google Patents

Line row is beaten end and is inserted shell all-in-one structure Download PDF

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Publication number
CN219371639U
CN219371639U CN202223452269.2U CN202223452269U CN219371639U CN 219371639 U CN219371639 U CN 219371639U CN 202223452269 U CN202223452269 U CN 202223452269U CN 219371639 U CN219371639 U CN 219371639U
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China
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seat
wire
clamping
driving
shell
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CN202223452269.2U
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Chinese (zh)
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杨圣伟
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Linhai Runzhou Lighting Equipment Co ltd
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Linhai Runzhou Lighting Equipment Co ltd
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Priority to CN202223452269.2U priority Critical patent/CN219371639U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The utility model belongs to the technical field of wire harness end punching, and particularly relates to a wire harness end punching and shell inserting integrated machine structure which is used for punching ends and inserting shells at two ends of a wire harness, realizing full-automatic machining and improving the wire harness machining efficiency. The wire stripping and end-pulling shell inserting device comprises a machine table, a circulating conveying mechanism, a wire clamping mechanism, a wire feeding and cutting mechanism, two groups of wire stripping and end-pulling shell inserting devices, a steering pull wire mechanism and a plurality of groups of clamping mechanisms. The wire clamping mechanism for clamping the cable is sequentially conveyed to the wire stripping mechanism, the terminal crimping mechanism and the shell inserting mechanism by the circulating conveying mechanism, and the peeling processing, the riveting terminal and the shell inserting are completed. After one end of the cable is inserted into the shell, the corresponding wire clamping mechanism is opened by the opening clamping mechanism positioned at the bottom end of the steering wire drawing mechanism, and the cable is loosened, so that the steering wire drawing mechanism clamps the wire row to move, the wire clamping mechanism can clamp the other end of the wire row, and then the wire clamping mechanism clamps the cable to sequentially pass through the other group of wire stripping, wire end-beating and shell-inserting devices to finish end-beating and shell-inserting processing of the other end of the wire row.

Description

Line row is beaten end and is inserted shell all-in-one structure
Technical Field
The utility model belongs to the technical field of wire harness end punching, and particularly relates to a wire harness end punching and shell inserting integrated machine structure.
Background
A wire harness (wire row) is generally a structure composed of a plurality of wires arranged in sequence with their ends inserted into one connector. When the wire harness is assembled, the insulating skin at the end part of the cable needs to be peeled off, a terminal is riveted at the end part, and then the cable is riveted and inserted into the connector from one end of the terminal, so that the complete wire harness is formed. The two ends of the current wire harness (wire row) are provided with connectors, so that the two ends of the wire harness are required to be processed, beaten and plugged.
The traditional wire harness processing generally adopts a semi-automatic processing mode, a wire stripping machine firstly completes wire stripping of the end parts of the cable, and then completes end-punching processing of the two ends of the cable one by one. After the end is finished, the cables are arranged in the jig, the cables are positioned through the jig, the whole row of end parts are inserted into the connector (the plug shell), and after one end of the plug shell is finished, the other end of the cable is plugged into the shell, so that the assembly of the wire harness is realized. This assembly method causes problems such as large workload and low efficiency. In order to solve the problems of large semiautomatic workload and low efficiency, automatic equipment is generally adopted for processing, so that automatic peeling, end beating and shell inserting are realized. For example, chinese patent publication No. CN209282587U discloses a full-automatic wire stripping, terminal pressing and shell inserting apparatus for a flat cable, and specifically discloses a wire stripping device, a terminal pressing device, a wire branching device and a shell inserting device, which sequentially include: the shell inserting device comprises a first wire arranging clamp, a second wire arranging clamp and a rubber shell clamping mechanism; the rubber shell clamping mechanism is also connected with a rubber shell translation mechanism, and the rubber shell translation mechanism drives the rubber shell clamping mechanism to horizontally displace; the first wire clamp is positioned in the area between the second wire clamp and the rubber shell clamping mechanism; the first wire clamp is connected with a first clamping cylinder, and the first clamping cylinder controls the first wire clamp to open and close; the second wire clamp is connected with a second clamping cylinder, and the second clamping cylinder controls the second wire clamp to open and close; the second wire clamp is connected with a rotary blanking mechanism, and the rotary blanking mechanism controls the horizontal rotation of the second wire clamp; the rubber shell clamping mechanism is connected with a rubber shell rotating mechanism, and the rubber shell rotating mechanism drives the rubber shell clamping mechanism to rotate; the direction of the flat cable terminal plug-in shell is defined as a first direction on a horizontal plane, the rubber shell rotating mechanism drives the rubber shell clamping mechanism to rotate on a second plane, and the second plane is a vertical plane passing through the first direction. The second clamping cylinder is arranged on the wire arranging and transferring seat, and a part with a second screw hole is arranged or connected on the wire arranging and transferring seat; the wire-arranging transfer screw rod is driven to rotate by the wire-arranging transfer motor, passes through the first screw hole, and when the wire-arranging transfer screw rod rotates, the wire-arranging transfer seat is driven to move. Therefore, the screw rod mechanism drives the wire row clamp to clamp the wire row to sequentially pass through the end-beating machine and the shell inserting machine, so that the end-beating and the shell inserting of the cable row are completed.
However, in the technical solutions disclosed in the above patent documents, only the processing of the end of the wire row, the shell insertion, etc. can be completed, and when the other processing is completed, the manual turning is needed; therefore, the problem of low processing efficiency still exists for the double-headed processing line.
Disclosure of Invention
The utility model aims to provide a structure of a wire-strip end-beating and shell-inserting integrated machine, which solves the problem of low processing efficiency in the existing double-head wire-strip shell processing.
In order to achieve the above object, an embodiment of the present utility model provides a structure of a wire harness end-beating and shell-inserting integrated machine, including: the machine table is provided with a mounting surface at the top;
the circulating conveying mechanism is arranged in the machine table and is provided with a circulating conveying surface;
the wire clamping mechanisms are arranged on the circulating conveying surface and are sequentially arranged along the conveying direction of the circulating conveying mechanism, and each wire clamping mechanism comprises two clamping plates which are arranged up and down and used for clamping a plurality of cables which are sequentially arranged;
a wire feeding cut-off mechanism arranged on the mounting surface and positioned at one end of the circulating conveying mechanism, and used for conveying a wire to one wire clamping mechanism and cutting off the wire on the wire clamping mechanism;
The wire stripping and end-opening shell inserting device is arranged on the machine table along the conveying direction of the circulating conveying mechanism and is oppositely positioned at two sides of the circulating conveying mechanism, the wire stripping and end-opening shell inserting device comprises a wire stripping mechanism, a terminal crimping mechanism and a shell inserting mechanism which are sequentially arranged, the wire stripping mechanism is used for stripping an insulating layer of the end part of a cable on the wire clamping mechanism, the terminal crimping mechanism is used for crimping a terminal at the end part of the cable on the same wire clamping mechanism, and the shell inserting mechanism is used for splicing a connecting shell at the end part of the cable on the same wire clamping mechanism so that the whole row of cables are connected into a whole;
the steering stay wire mechanism is positioned between the two wire stripping, end-beating and shell-inserting mechanisms and is used for pulling the cable clamped on the wire clamping mechanism to move so that the other end of the cable is clamped by the wire clamping mechanism; the method comprises the steps of,
the multiple groups of clamping opening mechanisms are arranged on the mounting surface and distributed at two ends of the circulating conveying mechanism and the bottom end of the steering wire drawing mechanism and used for opening the wire clamping mechanism.
Further, the terminal crimping mechanism comprises an end crimping machine, a terminal crimping die, a stepping pushing mechanism and a terminal material belt pushing mechanism, wherein the end crimping machine is arranged on the mounting surface and is provided with a driving end which moves up and down in a reciprocating manner, and the upper end of the terminal crimping die is connected with the driving end of the end crimping machine; the stepping pushing mechanism is provided with a stepping moving end connected with the terminal crimping die and used for driving the terminal crimping die to move step by step, the top end of the terminal crimping die is provided with a connecting piece, and the connecting piece is in sliding connection with the driving end of the end crimping machine; the terminal material strip pushing mechanism is connected to one side of the terminal crimping die and used for conveying the terminal material strip into the terminal crimping die, so that the terminal crimping die is in compression fit with the end part of the terminal.
Further, the end beating machine comprises a base, a supporting seat, a lifting driving mechanism and a sliding block, wherein the supporting seat is arranged on the base, the lifting driving mechanism is arranged on the supporting seat, the sliding block is connected with the lifting driving mechanism, the lifting driving mechanism is used for driving the sliding block to slide up and down to form the driving end, and the connecting piece is connected with the sliding block; the stepping pushing mechanism and the terminal crimping die are arranged on the base;
the stepping pushing mechanism comprises a motor, a screw rod and a moving seat, the moving seat is arranged on the base in a sliding mode, the screw rod is connected with the moving seat, the motor is connected with the screw rod and used for driving the screw rod to rotate, the screw rod drives the moving seat to translate, and the terminal crimping die is arranged on the moving seat.
Further, the wire clamping mechanism further comprises a mounting seat, a floating seat and a compression spring; the mounting seat is arranged on a circulating conveying surface of the circulating conveying mechanism, two guide posts extend upwards from the upper end of the mounting seat, the floating seat is connected with the two guide posts in a sliding manner, one clamping plate of the two clamping plates is arranged at the top of the floating seat, the other clamping plate is arranged at the top end of one guide post, so that a clamping position is formed between the two clamping plates, and a poking position is arranged on the floating seat and used for pushing the floating seat downwards by the clamping opening mechanism; the compression spring is arranged between the mounting seat and the floating seat and is used for pushing the floating seat to upwards squeeze the two clamping plates to clamp the cable.
Further, the wire feeding and cutting mechanism comprises a supporting piece, a wire pulling manipulator, a cutting mechanism and a wire clamping translation mechanism, wherein the supporting piece and the wire pulling manipulator are oppositely arranged at two sides of the circulating conveying mechanism, and the supporting piece is used for supporting a cable; the cutting mechanism and the wire clamping translation mechanism are oppositely arranged at two sides of the circulating conveying mechanism, the cutting mechanism is arranged close to the wire pulling manipulator, and the wire clamping translation mechanism is arranged close to one side of the supporting piece; the wire clamping translation mechanism comprises a translation driving piece, a wire clamping seat arranged on the translation driving piece, and a pneumatic clamp arranged on the wire clamping seat, wherein a plurality of threading holes which are sequentially arranged are formed in the wire clamping seat, and a clearance opening is further formed in the wire clamping seat and used for keeping away the pneumatic clamp, so that the pneumatic clamp can clamp a cable on the wire clamping seat.
Further, the wire stripping mechanism comprises a fixed seat, a sliding seat, two lifting blocks, two stripping knives, a first linkage piece, a guide seat, two lifting sliding rods, a second linkage piece, a driving block, a driving shaft, a first push rod, a second push rod and a third push rod; the fixed seat and the guide seat are arranged on the mounting surface, the sliding seat is connected to the upper end of the fixed seat in a front-back sliding way, the two lifting blocks are arranged up and down oppositely and connected to one side of the sliding seat in a up-down sliding way, the front ends of the two lifting blocks transversely extend to form mounting parts, and the two peeling knives are respectively connected to the corresponding mounting parts; one side of each lifting block is provided with a first guide groove, the first linkage piece is rotationally connected to the sliding seat, two ends of the first linkage piece are provided with first poking parts, the first poking parts are slidably arranged in the corresponding first guide grooves, and the first linkage piece and the first guide grooves are in cross arrangement; the guide seat is provided with two guide holes penetrating up and down, the two guide holes are respectively provided with the lifting slide bars, the upper end of one lifting slide bar is higher than the upper end of the other lifting slide bar, the upper ends of the two lifting slide bars extend to the front side to form an extension part, the end parts of the extension parts transversely extend to form clamping parts positioned at the front side of the peeling knife, and the two clamping parts form clamping positions for clamping cables; a second guide groove is formed in one side of each lifting slide rod, the second guide grooves are vertically formed, the second linkage piece is rotatably connected to one side of the guide seat, second poking parts are arranged at two ends of the second linkage piece, and the second poking parts are slidably arranged in the corresponding second guide grooves; the driving block is arranged on one side of the fixed seat in a vertical sliding manner, a guide groove which is obliquely arranged is formed in the driving block, one end of the driving shaft is fixedly connected with the sliding seat, and the other end of the driving shaft penetrates through the fixed seat in a sliding manner and stretches into the guide groove; the upper end of the first push rod is connected with the driving block, the lower end of the first push rod is connected with a first cam of the cam mechanism, the upper end of the second push rod is connected with one lifting slide rod, the lower end of the second push rod is connected with a second cam of the cam mechanism, the upper end of the third push rod is connected with one lifting block, and the lower end of the third push rod is connected with a third cam of the cam mechanism.
Further, the shell inserting mechanism comprises a vibrating plate conveying mechanism, a conveying guide rail, a positioning seat, a pushing block, a first pushing piece, a first linear module, a transferring seat, a second linear module, a rotating seat, a rotary driving piece, a connecting plate, a plurality of inserting rods and a second pushing piece; the conveying guide rail, the first linear module and the second linear module are parallel and are arranged on the mounting surface in a front-back staggered manner, the positioning seat is arranged on the mounting surface and positioned at one end of the conveying guide rail, the positioning seat is provided with a positioning groove, the positioning groove is perpendicular to the conveying guide rail, the conveying guide rail is provided with a conveying groove, one end of the conveying groove is communicated with the vibrating disk conveying mechanism, the other end of the conveying groove is communicated with the positioning groove, one end of the pushing block slides into the positioning groove, and the other end of the pushing block is connected with the first pushing piece; the transfer seat is arranged on the moving seat of the first linear module, and a plurality of transfer grooves are sequentially arranged on the transfer seat; the rotary seat is rotationally connected to the movable seat of the second linear module, the rotary driving piece is connected with the rotary seat and used for driving the rotary seat to rotate, and a plurality of positioning cavities are arranged on one end face of the rotary seat; the second pushing piece is arranged on the positioning seat and provided with a driving end which moves in parallel with the transfer groove; the connecting plate is connected with the driving end of the second pushing piece, and a plurality of inserting rods are sequentially connected with one side of the connecting plate in an arrangement mode and used for pushing the inserting shells in the transfer grooves to the positioning cavities.
Further, the top wall of the positioning cavity is also provided with an elastic pressing piece for positioning the crimping plug housing in the positioning cavity.
Further, a boss extends from the end of the rotating seat, and a plurality of positioning grooves are arranged on the boss in a arrayed manner; the rotary seat is further provided with an air cylinder, the telescopic end of the air cylinder is provided with a limiting block, the limiting block is located at the top end of the boss, the bottom wall of the limiting block and the locating groove form a locating cavity, and the elastic pressing piece is arranged at the bottom of the limiting block.
Further, the clamping opening mechanism comprises a guide rail seat, a seat body, a lifting seat, a telescopic rod, an elastic piece and a fourth push rod; the guide rail seat is arranged on the back side of the seat body, a guide rail surface is arranged on one side, close to the seat body, of the guide rail seat, and the guide rail surface is provided with an inclined surface; the lifting seat vertically penetrates through the seat body in a sliding manner, the telescopic rod penetrates through the upper end of the lifting seat in a sliding manner, one end of the telescopic rod is abutted with the guide rail surface, and the other end of the telescopic rod extends to the wire clamping mechanism; the elastic piece passes through the telescopic rod, and two ends of the elastic piece are limited on the seat body; the upper end of the fourth push rod is connected with the lifting seat, and the lower end of the fourth push rod is connected with a fourth cam of the cam mechanism; the clamping plate positioned at the bottom end of the wire clamping mechanism is provided with an inserting hole; the fourth cam of the cam mechanism pulls the fourth push rod to enable the lifting seat to move downwards, the end face of the telescopic rod moves downwards along the guide rail surface to enable the telescopic rod to extend into the jack, and the lower clamping plate of the wire clamping mechanism is pulled to move downwards.
Further, the bottom end of the steering stay wire mechanism is also provided with a guide mechanism, and the guide mechanism and the clamping opening mechanism are oppositely arranged at two sides of the circulating conveying mechanism; the guide mechanism comprises an upper clamping jaw, a lower clamping jaw, a clamping driving piece and a translation driving piece, wherein the upper clamping jaw and the lower clamping jaw are connected with the clamping driving piece in an up-down opposite mode, a plurality of first clamping grooves are arranged at the bottom of the upper clamping jaw, a plurality of second clamping grooves are arranged at the top of the lower clamping jaw, and the first clamping grooves and the second clamping grooves form guide holes for positioning cables; the clamping driving piece is connected to the translation driving piece, and the translation driving piece is used for pulling the clamping driving piece to translate.
Further, the translation driving piece comprises a supporting block, a lifting plate, a fifth push rod and a translation seat, wherein the supporting block is arranged on the installation surface, one side of the supporting block is provided with a sliding groove, and the clearance groove transversely penetrates through the supporting block; the lifting plate is arranged in the chute in a vertically sliding manner, and a chute is arranged on the lifting plate; the translation seat is connected to the other side of the supporting block in a front-back sliding manner, and a pin shaft penetrating through the supporting block and extending into the chute extends from one side of the translation seat; the upper end of the fifth push rod is connected with the lifting plate, and the lower end of the fifth push rod is connected with a fifth cam of the cam mechanism and is used for pulling the lifting plate to descend or ascend, so that the chute pushes the translation seat to translate forwards and backwards;
The clamping driving piece comprises two racks, a gear and a sixth push rod; the translation seat is provided with a mounting cavity which is penetrated up and down, the gear is rotationally arranged in the mounting cavity, and the two racks are arranged in the mounting cavity in a sliding way up and down and are distributed on two sides of the gear; the upper clamping jaw and the lower clamping jaw are respectively arranged at the upper ends of the corresponding racks; the upper end of the sixth push rod is connected with the rack, and the lower end of the sixth push rod is connected with a sixth cam of the cam mechanism.
The above technical schemes in the structure of the integrated machine for wire harness end-beating and shell-inserting provided by the embodiment of the utility model have at least the following technical effects:
this line row is beaten end and is inserted shell all-in-one structure is opened corresponding clamp line mechanism by the clamp opening mechanism that is located the line cutting mechanism position to carry the cable of arranging in proper order to open clamp line mechanism by the line cutting mechanism and grasp, send line cutting mechanism simultaneously and cut off many cables. The wire clamping mechanism for clamping the cable is sequentially conveyed to the wire stripping mechanism, the terminal crimping mechanism and the shell inserting mechanism by the circulating conveying mechanism, and the wire stripping mechanism is used for stripping the end part of the cable; the terminal crimping mechanism is used for crimping the terminal at the end part of the cable, and the shell is sleeved at the end part of the cable row by the shell inserting mechanism. After one end of the cable is inserted into the shell, the corresponding wire clamping mechanism is opened by the opening clamping mechanism positioned at the bottom end of the steering wire drawing mechanism, and the cable is loosened, so that the steering wire drawing mechanism clamps the wire row to move, the wire clamping mechanism can clamp the other end of the wire row, and the wire clamping mechanism clamps the cable to sequentially pass through the wire stripping mechanism, the terminal crimping mechanism and the shell inserting mechanism of the other group of wire stripping and end-beating shell inserting device by the circulating conveying mechanism, so that the end-beating and shell inserting processing of the other end of the wire row is completed.
The structure of the wire row end-beating and shell-inserting integrated machine can realize continuous processing of two ends of the wire row, realizes full-automatic peeling, end-beating and shell-inserting of two ends of the wire row, and improves efficiency. And the wire rows can not interfere with each other in the processing process of each station, so that the wire rows can be processed simultaneously, and the processing efficiency of the wire rows is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a structural diagram of a wire harness routing and shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 2 is a top view of a structure of a wire harness routing and shell inserting integrated machine according to an embodiment of the present utility model.
Fig. 3 is a structural diagram of an end-punching machine of a wire-row end-punching and shell-inserting integrated machine structure provided by an embodiment of the utility model, which is arranged at one side of a circulating conveying mechanism.
Fig. 4 is a block diagram of an end punching machine of a wire-row end punching and shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 5 is a structural diagram of a terminal crimping die of a wire harness end-beating and shell-inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 6 is a structural diagram of a wire clamping mechanism of a wire harness routing and shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 7 is a structural diagram of a wire feeding and cutting mechanism of a wire harness routing end-inserting shell integrated machine structure provided by an embodiment of the utility model.
Fig. 8 is a block diagram of a cutting mechanism of a wire harness routing and shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 9 is a structural diagram of a wire stripping mechanism of a wire harness routing and shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 10 is a partial block diagram of a wire stripping mechanism of a wire harness routing and shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 11 is a block diagram of a peeling knife part of a wire harness end-beating and shell-inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 12 is a structural diagram of a wire clamping portion of a wire stripping mechanism of a wire harness routing and shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 13 is a block diagram of a shell inserting mechanism of a wire harness end-beating shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 14 is a block diagram of a portion of a shell inserting mechanism of a wire harness end-beating shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 15 is a block diagram of a second linear module portion of the integrated wire harness routing and shell inserting machine structure according to an embodiment of the present utility model.
Fig. 16 is a cross-sectional view of a rotating seat portion of a wire harness routing and shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 17 is a block diagram of a clamping and positioning mechanism of a wire harness end-beating and shell-inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 18 is a block diagram of an opening mechanism of a wire harness opening and shell inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 19 is a block diagram of a part of an opening mechanism of a wire harness opening and inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 20 is a structural diagram of a steering wire pulling mechanism part of a wire harness routing and inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 21 is a structural diagram of a guide mechanism of a wire harness routing and shell inserting integrated machine structure provided by an embodiment of the utility model.
Fig. 22 is a block diagram of a guide mechanism of a wire harness routing and inserting integrated machine structure according to an embodiment of the present utility model.
Fig. 23 is a block diagram of an upper clamping jaw and a lower clamping jaw of a wire harness end-beating and shell-inserting integrated machine structure according to an embodiment of the present utility model.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and intended to illustrate embodiments of the utility model and should not be construed as limiting the utility model.
In the description of the embodiments of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the embodiments of the present utility model and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present utility model, the meaning of "plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present utility model will be understood by those of ordinary skill in the art according to specific circumstances.
In one embodiment of the utility model, the structure of the integrated machine for wire harness end-punching and shell-inserting is provided, and is used for punching the ends of the wire harness and inserting the shell, so that full-automatic machining is realized, and the wire harness machining efficiency is improved. Specifically, referring to fig. 1 and 2, the structure of the integrated wire-row end-beating and shell-inserting machine includes a machine table 10, a circulating conveying mechanism 20, a wire clamping mechanism 30, a wire feeding and cutting mechanism 40, two groups of wire-stripping end-beating shell-inserting devices 50, a steering wire-pulling mechanism 60 and a plurality of groups of clamp opening mechanisms 70. Specifically, the top of the machine 10 has a mounting surface.
The circulating conveying mechanism 20 is arranged in the machine table 10, and the circulating conveying mechanism 20 is provided with a circulating conveying surface. Wherein the endless conveyor 20 may be an endless racetrack conveyor. The circulating conveyor mechanism may be a chain-plate circulating conveyor mechanism and is longitudinally arranged (refer to fig. 3), preferably, the circulating conveyor mechanism 20 is a chain-plate circulating conveyor mechanism, and a clearance gap of the clearance circulating conveyor mechanism 20 is arranged on the installation surface of the machine table 10, so that the wire clamping mechanism 30 can pass through the clearance gap and be connected with the circulating conveyor surface of the circulating conveyor mechanism 20. Specifically, the plurality of thread gripping mechanisms 30 are provided on the endless conveying surface, and are provided in order along the conveying direction of the endless conveying mechanism 20. The wire clamping mechanism 30 comprises two clamping plates 31 arranged up and down and used for clamping a plurality of cables which are arranged in sequence.
The wire feeding cut-off mechanism 40 is provided on the mounting surface of the machine 10 at one end of the endless conveying mechanism 20 for conveying a plurality of wires arranged in sequence to a wire clamping mechanism 30 and cutting off the wires on the wire clamping mechanism 30.
Referring to fig. 1, 2 and 4, two sets of wire stripping, end-opening and shell inserting devices 50 are arranged on the machine 10 along the conveying direction of the circulating conveying mechanism 20 and are oppositely positioned at two sides of the circulating conveying mechanism 20. The wire stripping and end-beating shell inserting device 50 comprises a wire stripping mechanism 51, a terminal crimping mechanism 52 and a shell inserting mechanism 53 which are sequentially arranged. The wire stripping mechanism 51 is used for stripping an insulating layer of the end part of the cable clamped on the wire clamping mechanism 30, the terminal crimping mechanism 52 is used for crimping terminals at the end part of the cable on the same wire clamping mechanism 30, and the shell inserting mechanism 53 is used for inserting a connecting shell at the end part of the cable on the same wire clamping mechanism 30, so that the cables in the whole row are connected into a whole.
Referring to fig. 1, 2 and 6, a steering wire pulling mechanism 60 is located between the two wire stripping and end-taking-in and shell inserting mechanisms 50 for pulling the cable clamped on the wire clamping mechanism 30 to move so that the wire clamping mechanism 30 clamps the other end of the cable. The multiple groups of opening and clamping mechanisms 70 are arranged on the mounting surface of the machine table 10 and are respectively distributed at two ends of the circulating conveying mechanism 20 and the bottom end of the steering wire pulling mechanism 60 for opening the corresponding wire clamping mechanism 30. Specifically, the wire clamping mechanisms 70 at two ends of the endless conveying mechanism 20 are used for opening the wire clamping mechanisms 30 at two ends of the endless conveying mechanism 20, so that the wire feeding and cutting mechanism 40 can pull and send the wire between the two clamping blocks 31 of the wire clamping mechanisms 30, and the two clamping blocks 31 of the wire clamping mechanisms 30 can clamp the wire to be processed and take out the processed wire. And the opening and clamping mechanism 70 is positioned at the bottom end of the steering wire drawing mechanism 60 and is used for opening the wire clamping mechanism 30 positioned at the bottom end of the steering wire drawing mechanism 60, so that the steering wire drawing mechanism 60 can clamp the wire row to move backwards, and the wire clamping mechanism 30 clamps the other end of the wire row.
More specifically, referring to fig. 1 and 2, the present wire harness routing and inserting integrated machine structure opens the corresponding wire clamping mechanism 30 by the circulating conveying mechanism 20 near the wire cutting mechanism 40, so that the two clamping blocks 31 form clamping positions, so that the sequentially arranged wires can pass through the clamping positions, and the wire cutting mechanism 40 conveys a plurality of sequentially arranged wires between the two clamping blocks 31 of the opened wire clamping mechanism 30, so that the connecting clamping blocks 31 can clamp the wires, and simultaneously the wire cutting mechanism 40 cuts the plurality of wires simultaneously. The wire clamping mechanism 30 for clamping the cable is sequentially conveyed to the wire stripping mechanism 51, the terminal crimping mechanism 52 and the inserting shell mechanism 53 by the circulating conveying mechanism 20, and the wire stripping mechanism 51 finishes the stripping processing of the end part of the cable; the terminal crimping mechanism 52 crimping the terminal to the end of the cable, and the plug housing mechanism 53 fitting the connection housing to the end of the cable. Specifically, when the terminal crimping mechanism 52 crimps the terminal to the end of the cable of the entire row, the terminal crimping mechanism 52 may crimp the terminal to the end of the cable of the same row at once, or may be moved stepwise by the terminal crimping mechanism 52 so that the terminal crimping mechanism 52 gradually crimps the terminal to the end of the cable. After the shell inserting of one end of the cable is completed, the corresponding wire clamping mechanism 30 is opened by the opening clamping mechanism 70 positioned at the bottom end of the steering wire drawing mechanism 60 to loosen the cable, so that the steering wire drawing mechanism 60 clamps the wire row to move, the wire clamping mechanism 30 can clamp the other end of the wire row, and the wire clamping mechanism 30 clamps the cable to sequentially pass through the wire stripping mechanism 51, the terminal crimping mechanism 52 and the shell inserting mechanism 53 of the other group of wire stripping and end-beating shell inserting device 50 by the circulating conveying mechanism 20, so that the shell inserting processing of the other end of the wire row is completed. The structure of the wire row end-beating and shell-inserting integrated machine can realize continuous processing of two ends of the wire row, realizes full-automatic peeling, end-beating and shell-inserting of two ends of the wire row, and improves efficiency. And the wire rows can not interfere with each other in the processing process of each station, so that the wire rows can be processed simultaneously, and the processing efficiency of the wire rows is further improved.
Further, the steering wire pulling mechanism 60 is a biaxial manipulator provided on the machine 10. The cable is gripped by the gripping end in the twinax robot and pulled for translation by the cable Wang Yice.
Further, referring to fig. 3 to 5, the terminal crimping mechanism 52 includes an end-crimping machine 520, a terminal crimping die 521, a stepping pushing mechanism 522, and a terminal material tape pushing mechanism 523, the end-crimping machine 520 is provided on the mounting surface, the end-crimping machine 520 has a driving end that reciprocates up and down, and the upper end of the terminal crimping die 521 is connected to the driving end of the end-crimping machine 520. The stepping pushing mechanism 522 has a stepping moving end connected to the terminal crimping die 521 for driving the terminal crimping die 521 to move stepwise, and a connecting piece 524 is provided at the top end of the terminal crimping die 521, and the connecting piece 524 is slidably connected to the driving end of the end-crimping machine 520. A terminal material tape pushing mechanism 523 is connected to one side of the terminal crimping die 521 for conveying the terminal material tape into the terminal crimping die 521 so that the terminal crimping die 521 crimps the terminal at the end of the cable. In the present embodiment, there is a stepping pushing mechanism 522 to drive the terminal crimping die 521 to move, so that after each crimping of a terminal by the terminal crimping die 521, the stepping pushing mechanism 522 pushes the terminal crimping die 521 to move a distance so that the terminal crimping die 521 crimps another terminal to the end of another cable, and after each crimping of one terminal, the terminal strip is pushed by the terminal strip pushing mechanism 523 to move a position so that the other terminal on the terminal strip is pushed to the crimping position. After all cables clamped by the wire clamping mechanism 30 are finished to be terminated, the endless conveying mechanism 20 conveys the cables after termination to the front end of the inserting shell mechanism 53, meanwhile, the wire clamping mechanism 30 for clamping the cables moves to the front end of the wire clamping machine 520, the next station and the last station can independently process and assemble the cables with terminals, the wire clamping machine 520 can also independently terminate other cables, each station which is sequentially arranged along the endless conveying mechanism 20 can independently operate, the phenomenon that one station needs to wait when the processing of the cables is finished is avoided, the utilization rate of each station is improved, and the processing efficiency of the wire harness is improved.
Further, referring to fig. 4, the end-effector 520 includes a base 5201, a supporting seat 5202, a lifting driving mechanism 5203 and a slider 5204, the supporting seat 5202 is disposed on the base 5201, the lifting driving mechanism 5203 is disposed on the supporting seat 5202, the slider 5204 is connected to the lifting driving mechanism 5203, the lifting driving mechanism 5203 is used for driving the slider 5204 to slide up and down to form a driving end, and the connecting piece 524 is connected to the slider 5204; a stepping pushing mechanism 522 and a terminal crimping die 521 are provided on the base 5201. The up-down driving mechanism 130 drives the slider 140 to reciprocate up and down, which is a conventional technology in the art, and therefore will not be described in detail in this embodiment.
Referring to fig. 4, the stepping pushing mechanism 522 includes a motor 5220, a screw rod 5221 and a moving seat 5222, the moving seat 5222 is slidably disposed on the base 5201, the screw rod 5221 is connected to the moving seat 5222, and the motor 5220 is connected to the screw rod 5221 and is used for driving the screw rod 5221 to rotate, so that the screw rod 5221 drives the moving seat 5222 to translate. Wherein the motor 5220 is a servo motor or a stepper motor. The terminal crimping die 521 is provided on the moving base 5222. The screw rod 5221 is driven to rotate by the motor 5220, so that one point is pushed to move in a translational mode, the terminal crimping die 521 moves along with the movement, and therefore the driving force of the stepping pushing mechanism 522 can be smaller, and the positioning accuracy is higher.
Still further, referring to fig. 4, the driving end of the end-effector 520 is further provided with a connection block 5205, the connection block 5205 is provided with a T-shaped slot 5206, and the upper end of the connection member 524 is slidingly limited in the T-shaped slot 5206. Thus, the connector 524 can slide within the T-slot 5206. In order to better allow the upper end of the connecting member 524 to move within the T-shaped slot 5206, rollers are provided on the upper end of the connecting member 524. The corresponding resistance is reduced by rolling the roller in the T-shaped groove 5206, so that the movement of the roller is smoother.
Further, referring to fig. 6, the wire clamping mechanism 30 further includes a mounting base 32, a floating base 33, and a compression spring 34. The mount pad 32 sets up on the circulation conveying surface of circulation conveying mechanism 20, and the upper end of mount pad 32 upwards extends has two guide posts 320, and floating seat 33 slidingly connects two guide posts 320, and one splint 31 in two splint 31 sets up the top at floating seat 33, and another splint sets up on the top of one guide post 320, makes between two splint 31 form a clamping position, is provided with on the floating seat 33 and stirs the position for division clamping mechanism 70 promotes floating seat 33 downwardly and moves. A compression spring 34 is provided between the mount 32 and the floating mount 33 for pushing the floating mount 33 to press the two clamping plates 31 upward to clamp the cable. When the wire clamping mechanism 30 is opened, the wire clamping mechanism 70 is abutted to the poking position, so that the wire clamping mechanism 70 can be downwards pressed and floated to move downwards by the floating device 33 against the elastic force of the compression spring 34, and therefore the two clamping plates 31 are staggered to form the clamping position, and a cable can be inserted between the two clamping plates 31, so that the two clamping plates 31 clamp the cable, and the cable can also be taken out.
Further, referring to fig. 7 and 8, the wire feed cutoff mechanism 40 includes a support 41, a wire pulling manipulator 42, a cutoff mechanism 43, and a wire clamping translation mechanism 44. The support 41 and the wire pulling manipulator 42 are oppositely disposed at both sides of the endless conveying mechanism 20, and the support 41 is used for supporting the cable. The cutting mechanism 43 and the wire clamping translation mechanism 44 are oppositely arranged at two sides of the circulating conveying mechanism 20, and the cutting mechanism 43 is arranged at one side close to the wire pulling manipulator 42, and the wire clamping translation mechanism 44 is arranged at one side close to the supporting piece. The wire clamping translation mechanism 44 comprises a translation driving member 440, a wire clamping seat 441 arranged on the translation driving member 440, and a pneumatic clamp 442 arranged on the wire clamping seat 441, wherein a plurality of sequentially arranged threading holes 443 are arranged in the wire clamping seat 441, and a clearance opening 444 is further arranged on the wire clamping seat 441 and used for avoiding the pneumatic clamp 442, so that the pneumatic clamp 442 can clamp a cable on the wire clamping seat 441. In this embodiment, after the multi-winding cable passes through the supporting member 41, the multi-winding cable passes through the threading hole 443 corresponding to the cable clamping seat 441, the pneumatic clamp 442 clamps the cable on the cable clamping seat 441, the cable is fixed, the translational driving member 440 drives the cable clamping seat 441 to move, so that the end of the cable can pass through the cutting mechanism 43 and the cable clamping mechanism 30, the cable pulling manipulator 42 clamps the free end of the cable, the pneumatic clamp 442 releases the cable, so that the cable pulling manipulator 42 can pull the cable to output, after a certain distance is output, the pneumatic clamp 442 clamps the cable again, the cutting mechanism 43 cuts the cable, and the cut cable can be clamped by the cable clamping mechanism 30.
Further, referring to fig. 9 to 12, the wire stripping mechanism 51 includes a fixed base 510, a slide base 511, two lifting blocks 512, two stripping knives 513, a first link 514, a guide base 515, two lifting slide bars 516, a second link 517, a driving block 518, a driving shaft 519, a first push rod 5100, a second push rod 5101, and a third push rod 5102. The fixed seat 510 and the guide seat 515 are arranged on the installation surface of the machine table 10; the sliding seat 511 is slidably connected to the upper end of the fixed seat 510, the two lifting blocks 512 are disposed vertically opposite to each other and are slidably connected to one side of the sliding seat 511, the front ends of the two lifting blocks 512 are laterally extended with mounting portions 5120, and the two peeling knives 513 are respectively connected to the corresponding mounting portions 5120. One side of each of the two lifting blocks 512 is provided with a first guide groove 5121, the first linkage piece 514 is rotatably connected to the sliding seat 511, both ends of the first linkage piece 514 are provided with first poking parts 5140, the first poking parts 5140 are slidably arranged in the corresponding first guide grooves 5121, and the first linkage piece 514 and the first guide grooves 5121 are arranged in a crossing manner, so that when one lifting block 512 moves up and down, the first linkage piece 514 is poked to rotate through the first guide grooves 5121, and the rotating first linkage piece 514 drives the other lifting block 512 to move relatively. The guide holder 515 is provided with two guide holes penetrating up and down, the two guide holes are respectively provided with a lifting slide bar 516, the upper end of one lifting slide bar 516 is higher than the upper end of the other lifting slide bar 516, the upper ends of the two lifting slide bars 516 are extended to the front side to form an extension 5160, the end part of the extension 5160 is transversely extended to form a clamping part 5161 positioned at the front side of the peeling knife 513, and the two clamping parts 5161 form a clamping position for clamping a cable. The second guide grooves 5162 are arranged on one side of the two lifting slide bars 516, the second guide grooves 5162 are vertically arranged, the second linkage member 517 is rotatably connected to one side of the guide seat 515, the second poking parts 5170 are arranged at two ends of the second linkage member 517, the second poking parts 5170 are slidably arranged in the corresponding second guide grooves 5162, and when one lifting slide bar 516 moves up and down, the second guide grooves 5162 poke the second linkage member 517 to rotate, so that the other lifting slide bar 516 is pulled to move relatively. The driving block 518 is slidably disposed at one side of the fixing base 510 up and down, a guide groove 5180 is disposed on the driving block 518, one end of the driving shaft 519 is fixedly connected to the sliding base 511, and the other end slidably passes through the fixing base 510 and extends into the guide groove 5180. The upper end of the first push rod 5100 is connected with the driving block 518, the lower end is connected with the first cam 81 of the cam mechanism 80, the upper end of the second push rod 5101 is connected with a lifting slide rod 516, the lower end is connected with the second cam 82 of the cam mechanism 80, the upper end of the third push rod 5102 is connected with a lifting block 512, and the lower end is connected with the third cam 83 of the cam mechanism 80. In this embodiment, when the insulation cover of the cable end is peeled off, each cam in the cam mechanism 80 rotates, the second push rod 5101 is pushed by the second cam 82 in the cam mechanism 80, and when the second push rod 5101 pushes the lifting slide rod 516 to lift, and when the lifting slide rod 516 lifts, the second linkage member 517 pushes the second linkage member 517, the second linkage member 517 pulls the other lifting slide rod 516 to descend, so that the clamping portions 5161 at the upper ends of the two lifting slide rods 516 clamp the cable end, and the end of the cable is fixed. The third cam 83 in the cam mechanism 80 pushes the third push rod 5102 upward, the third push rod 5102 pushes the lifting block 512 connected thereto upward, and when the lifting block 512 moves upward, the other lifting block 512 is pushed downward by the first link 514, so that the two lifting blocks 512 can move relatively, and therefore, the peeling knife 513 provided on the two lifting blocks 512 moves relatively and a cut is cut in the insulation layer at the end of the cable. The first push rod 5100 pushes the driving block 518 to move upwards or downwards, the driving block 518 guides the groove 5180 to pull the driving shaft 519, so that the sliding seat 511 moves backwards, and the lifting block 512 and the peeling knife 513 are driven to move forwards and backwards, so that insulation on the end of the cable can be peeled off.
Further, referring to fig. 13 to 16, the cartridge mechanism 53 includes a vibration plate conveying mechanism 530, a conveying rail 531, a positioning seat 532, a push block 533, a first pusher 534, a first linear module 535, a transfer seat 536, a second linear module 537, a rotary seat 538, a rotary driver 539, a connection plate 5300, a multi-piece cartridge 5301, and a second pusher 5302. The conveying rail 531, the first linear module 535 and the second linear module 537 are parallel and are arranged on the mounting surface of the machine 10 in a front-back staggered manner, the positioning seat 532 is arranged on the mounting surface of the machine 10 and positioned at one end of the conveying rail 531, the positioning seat 532 is provided with a positioning groove 5320, the positioning groove 5320 is perpendicular to the conveying rail 531, the conveying rail 531 is provided with a conveying groove, one end of the conveying groove is communicated with the vibration disc conveying mechanism 530, and the other end of the conveying groove is communicated with the positioning groove 5320, so that the vibration disc conveying mechanism 530 can convey an inserting shell (connecting shell) to one end of the positioning groove 5320 through the conveying rail 531. One end of the pushing block 533 slides into the positioning slot 5320, the other end is connected with the first pushing piece 534, and the first pushing piece 534 can push the pushing block 533, so that the plug-in shell in the positioning slot 5320 is pushed out. Specifically, the first pusher 534 is positioned in a horizontal pushing cylinder. The transfer block 536 is disposed on the moving block of the first linear module 535, and a plurality of transfer slots 5360 are sequentially arranged on the transfer block 536. The rotating base 538 is rotatably connected to the moving base of the second linear module 537, and the rotation driving member 539 is connected to the rotating base 538 for driving the rotating base 538 to rotate, and a plurality of positioning cavities 5380 are arranged on an end surface of the rotating base 538. Specifically, the rotary driving member 539 may be a motor, a rotary cylinder, or a rack and pinion structure, in which a rack may be connected to a pneumatic device, and the cylinder pushes the rack to move, so that the moving rack drives the gear to rotate, thereby driving the rotary seat 538 to rotate. The second pusher 5302 is disposed on the positioning seat 532, and the second pusher 5302 has a driving end that moves parallel to the transfer slot 5360. The connection plate 5300 is connected to the driving end of the second pushing member 5302, and the multiple inserting rods 5301 are connected to one side of the connection plate 5300 in sequence, so as to push the inserting shell in the transferring slot 5306 into the positioning cavity 5308. In the present embodiment, the vibrating tray conveying mechanism 530 conveys the cartridges one by one into the conveying rail 531, the conveying rail 531 conveys the cartridges into the positioning slot 5320, the first pushing member 534 pushes the pushing block 533 to slide in the positioning slot 5320, and then the pushing block 5320 pushes the cartridges into the transferring slot 5360 of the transferring base 536, and after each pushing of one cartridge into the transferring slot 5360, the first linear module 535 pushes the transferring base 536 to move a distance of the transferring slot 5360, so that the pushing block 533 can push the next cartridge into the transferring slot 5360. To fix the number of the sockets in the transfer housing 536, the first linear module 535 pushes the transfer housing 536 to move to one side of the inserting rod 5301, meanwhile, the second linear module 537 drives the rotating housing 538 to move to one side of the transfer housing 536, and the positioning cavity 5380 at one end of the rotating housing 538 faces the transfer housing 536, and the second pushing member 5302 pushes each inserting rod 5301 to insert into the corresponding positioning cavity 5360, so that the sockets in the transfer housing 5360 can be pushed into the corresponding positioning cavity 5380, and then the rotating housing 539 is driven to rotate 90 ° by the rotating driving member 539, so that the positioning cavity 5380 faces one end of the cable, and then the rotating housing 538 is pushed to move forward by the second linear module 537, so that the end of the cable is inserted into the socket, and the socket at the end of the cable is realized. Further, the first linear module 535 and the second linear module 537 are electric linear modules.
Further, referring to fig. 16, the top wall of the positioning cavity 5380 is also provided with a resilient compression member 5381 for positioning the crimp housing within the positioning cavity 5380. Specifically, when the plunger 5301 pushes the casing into the positioning cavity 5308, the elastic pressing member 5381 springs upward to avoid the casing, and presses the casing into the positioning cavity 5380 through the elastic pressing member 5381, so as to avoid the casing loosening in the positioning cavity 5380 and even separating from the positioning cavity 5380.
Further, referring to fig. 15 and 16, a boss 5382 extends from an end of the rotary base 538, and a plurality of positioning grooves are provided in alignment on the boss 5382. The rotary seat 538 is further provided with an air cylinder 5383, a limiting block 5384 is arranged at the telescopic end of the air cylinder 5383, the limiting block 5384 is located at the top end of the boss 5382, the bottom wall of the limiting block 5384 and the positioning groove form a positioning cavity 5380, and the elastic pressing piece 5381 is arranged at the bottom of the limiting block 5384. In this embodiment, after the cable inserting process is completed, the air cylinder 5383 pushes the limiting block 5384 to translate, so that the inserted shell left in the positioning cavity 5380 can be pushed out of the positioning cavity 5380, and the normal operation of the next inserting process is ensured.
Still further, referring to fig. 13 and 17, in order to better facilitate insertion of the end portion of the cable into the insertion case, a clamping and positioning mechanism 540 is further provided at the front end of the insertion case mechanism for clamping the end portion of the cable. Specifically, the positioning and clamping mechanism 540 includes a positioning clamping plate 541 disposed up and down, and a driving mechanism 542 for driving the two positioning clamping plates 541 to move relatively, wherein a plurality of clamping grooves are arranged on opposite sides of the two positioning clamping plates 541, and after the two positioning plates 541 are clamped, the upper and lower clamping grooves form positioning holes for positioning cables, so that the spacing between the cables is the same, and smooth insertion during the shell insertion is ensured.
Further, referring to fig. 18 and 19, the clip opening mechanism 70 includes a guide rail seat 700, a seat body 710, a lifting seat 720, a telescopic rod 730, an elastic member 740, and a fourth push rod 750. The base 710 is disposed on the mounting surface of the machine 10, the guide rail base 700 is disposed on the back side of the base 710, a guide surface 701 is disposed on a side of the guide rail base 700 close to the base 710, and the guide surface 701 has an inclined surface. The lifting seat 720 passes through the seat body 710 in a vertically sliding manner, the telescopic rod 730 passes through the upper end of the lifting seat 720 in a sliding manner, one end of the telescopic rod 730 is abutted against the guide surface 701, and the other end extends to the thread clamping mechanism 30. The elastic member 740 passes through the telescopic rod 730, and both ends of the elastic member 740 are limited on the seat body 710. The upper end of the fourth push rod 750 is connected with the lifting seat 720, and the lower end is connected with the fourth cam 84 of the cam mechanism 80. The clamping plate 31 at the bottom end of the wire clamping mechanism 30 is provided with an insertion hole. The cam of the cam mechanism 80 pulls the fourth push rod 740 to move the lifting seat 720 downwards, the end surface of the telescopic rod 730 moves downwards along the guide surface 701 to enable the telescopic rod 730 to extend forwards and extend into the jack, and the lower clamping plate of the wire clamping mechanism 30 is pulled to move downwards, so that the wire clamping mechanism 30 is opened. Wherein the elastic member 740 pushes the telescopic rod 730 to return to the original position and withdraw from the jack when the lifting seat 720 is lifted.
Further, referring to fig. 20 to 23, a guide mechanism 90 is further provided at the bottom end of the steering wire mechanism 60, and the guide mechanism 90 is provided on both sides of the endless conveying mechanism 20 opposite to the pinch mechanism 70. The guide mechanism 90 includes an upper jaw 91, a lower jaw 92, a clamp drive 93, and a translation drive 94. The upper clamping jaw 91 and the lower clamping jaw 92 are connected with a clamping driving member 93 in an up-down opposite manner, a plurality of first clamping grooves are arranged at the bottom of the upper clamping jaw 91, a plurality of second clamping grooves are arranged at the top of the lower clamping jaw 92, and a guide hole is formed between the first clamping grooves and the second clamping grooves for positioning the cable. The clamp driving member 93 is connected to a translation driving member 94, and the translation driving member 94 is used for pulling the clamp driving member 93 to translate. In this embodiment, when one end of the wire row is clamped by the steering wire pulling mechanism 60 and tends to move at the rear side, the other end of the wire row is combed by the guide mechanism 90, so that the distance between each two wires is ensured to be equal, and the normal processing of the next procedure is ensured. Specifically, when the steering wire pulling mechanism 60 pulls the wire row backward, the clamping driving member 93 drives the upper clamping jaw 91 and the lower clamping jaw 92 to relatively displace, so as to clamp the wire row, and when the wire row is clamped, each wire can be clamped into the corresponding guide hole to guide and position each wire. The clamping driving member 93 and the upper clamping jaw 92 are pulled by the translation driving member 94 to move together with the lower clamping jaw 92, so that the cables are combed, and when the cables are combed to the end parts, the cables are clamped again by the cable clamping mechanism 30, so that the equal spacing between the clamped cables is ensured, and the orderly processing of the next procedure is ensured.
Further, referring to fig. 21 and 22, the translation driver 94 includes a support block 940, a lifter plate 941, a fifth pushrod 942, and a translation seat 943. The supporting block 940 is disposed on the mounting surface of the machine 10, a chute is disposed on one side of the supporting block 940, a lifter plate 941 is disposed in the chute in a vertically sliding manner, and a chute 944 is disposed on the lifter plate 941. The translation seat 943 is slidably connected to the other side of the supporting block 940, and a pin 945 penetrating the supporting block 940 and extending into the chute 944 extends from one side of the translation seat 943. The upper end of the fifth push rod 942 is connected to the lifting plate 941, and the lower end is connected to the fifth cam 85 of the cam mechanism 80, so as to pull the lifting plate 941 to descend or ascend, so that the chute pushes the translation seat 943 to translate forward and backward.
Referring to fig. 21 and 23, the grip driving member 93 includes two racks 930, a gear 931 and a sixth push rod 932. The translation seat 943 is provided with a vertically-through mounting cavity, the gear 931 is rotatably mounted in the mounting cavity, and the two racks 930 are vertically slidably disposed in the mounting cavity and distributed on two sides of the gear 931. The upper jaw 91 and the lower jaw 92 are respectively disposed at the upper ends of the corresponding racks 930; the sixth push rod 932 has an upper end connected to a rack 930 and a lower end connected to another sixth cam 86 of the cam mechanism 80. The sixth push rod 932 is pushed to move upward by the sixth cam 86, so that one rack 930 is driven to move upward, and the other rack 930 is driven to move downward by the gear 931, so that the upper jaw 93 and the lower jaw 91 can clamp the cable.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (12)

1. The utility model provides a line is beaten end and is inserted shell all-in-one structure which characterized in that includes:
the machine table is provided with a mounting surface at the top;
the circulating conveying mechanism is arranged in the machine table and is provided with a circulating conveying surface;
the wire clamping mechanisms are arranged on the circulating conveying surface and are sequentially arranged along the conveying direction of the circulating conveying mechanism, and each wire clamping mechanism comprises two clamping plates which are arranged up and down and used for clamping a plurality of cables which are sequentially arranged;
a wire feeding cut-off mechanism arranged on the mounting surface and positioned at one end of the circulating conveying mechanism, and used for conveying a wire to one wire clamping mechanism and cutting off the wire on the wire clamping mechanism;
the wire stripping and end-opening shell inserting device is arranged on the machine table along the conveying direction of the circulating conveying mechanism and is oppositely positioned at two sides of the circulating conveying mechanism, the wire stripping and end-opening shell inserting device comprises a wire stripping mechanism, a terminal crimping mechanism and a shell inserting mechanism which are sequentially arranged, the wire stripping mechanism is used for stripping an insulating layer of the end part of a cable on the wire clamping mechanism, the terminal crimping mechanism is used for crimping a terminal at the end part of the cable on the same wire clamping mechanism, and the shell inserting mechanism is used for splicing a connecting shell at the end part of the cable on the same wire clamping mechanism so that the whole row of cables are connected into a whole;
The steering stay wire mechanism is positioned between the two wire stripping, end-beating and shell-inserting mechanisms and is used for pulling the cable clamped on the wire clamping mechanism to move so that the other end of the cable is clamped by the wire clamping mechanism; the method comprises the steps of,
the multiple groups of clamping opening mechanisms are arranged on the mounting surface and distributed at two ends of the circulating conveying mechanism and the bottom end of the steering wire drawing mechanism and used for opening the wire clamping mechanism.
2. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the terminal crimping mechanism comprises an end crimping machine, a terminal crimping die, a stepping pushing mechanism and a terminal material belt pushing mechanism, wherein the end crimping machine is arranged on the mounting surface and is provided with a driving end which reciprocates up and down, and the upper end of the terminal crimping die is connected with the driving end of the end crimping machine; the stepping pushing mechanism is provided with a stepping moving end connected with the terminal crimping die and used for driving the terminal crimping die to move step by step, the top end of the terminal crimping die is provided with a connecting piece, and the connecting piece is in sliding connection with the driving end of the end crimping machine; the terminal material strip pushing mechanism is connected to one side of the terminal crimping die and used for conveying the terminal material strip into the terminal crimping die, so that the terminal crimping die is in compression fit with the end part of the terminal.
3. The integrated line gang, terminal and shell inserting machine structure according to claim 2, characterized in that: the end beating machine comprises a base, a supporting seat, a lifting driving mechanism and a sliding block, wherein the supporting seat is arranged on the base, the lifting driving mechanism is arranged on the supporting seat, the sliding block is connected with the lifting driving mechanism, the lifting driving mechanism is used for driving the sliding block to slide up and down to form the driving end, and the connecting piece is connected with the sliding block; the stepping pushing mechanism and the terminal crimping die are arranged on the base;
the stepping pushing mechanism comprises a motor, a screw rod and a moving seat, the moving seat is arranged on the base in a sliding mode, the screw rod is connected with the moving seat, the motor is connected with the screw rod and used for driving the screw rod to rotate, the screw rod drives the moving seat to translate, and the terminal crimping die is arranged on the moving seat.
4. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the wire clamping mechanism further comprises a mounting seat, a floating seat and a compression spring; the mounting seat is arranged on a circulating conveying surface of the circulating conveying mechanism, two guide posts extend upwards from the upper end of the mounting seat, the floating seat is connected with the two guide posts in a sliding manner, one clamping plate of the two clamping plates is arranged at the top of the floating seat, the other clamping plate is arranged at the top end of one guide post, so that a clamping position is formed between the two clamping plates, and a poking position is arranged on the floating seat and used for pushing the floating seat downwards by the clamping opening mechanism; the compression spring is arranged between the mounting seat and the floating seat and is used for pushing the floating seat to upwards squeeze the two clamping plates to clamp the cable.
5. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the wire feeding and cutting mechanism comprises a supporting piece, a wire pulling manipulator, a cutting mechanism and a wire clamping and translating mechanism, wherein the supporting piece and the wire pulling manipulator are oppositely arranged at two sides of the circulating conveying mechanism, and the supporting piece is used for supporting a cable; the cutting mechanism and the wire clamping translation mechanism are oppositely arranged at two sides of the circulating conveying mechanism, the cutting mechanism is arranged close to the wire pulling manipulator, and the wire clamping translation mechanism is arranged close to one side of the supporting piece; the wire clamping translation mechanism comprises a translation driving piece, a wire clamping seat arranged on the translation driving piece, and a pneumatic clamp arranged on the wire clamping seat, wherein a plurality of threading holes which are sequentially arranged are formed in the wire clamping seat, and a clearance opening is further formed in the wire clamping seat and used for keeping away the pneumatic clamp, so that the pneumatic clamp can clamp a cable on the wire clamping seat.
6. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the wire stripping mechanism comprises a fixed seat, a sliding seat, two lifting blocks, two stripping knives, a first linkage piece, a guide seat, two lifting slide bars, a second linkage piece, a driving block, a driving shaft, a first push rod, a second push rod and a third push rod; the fixed seat and the guide seat are arranged on the mounting surface, the sliding seat is connected to the upper end of the fixed seat in a front-back sliding way, the two lifting blocks are arranged up and down oppositely and connected to one side of the sliding seat in a up-down sliding way, the front ends of the two lifting blocks transversely extend to form mounting parts, and the two peeling knives are respectively connected to the corresponding mounting parts; one side of each lifting block is provided with a first guide groove, the first linkage piece is rotationally connected to the sliding seat, two ends of the first linkage piece are provided with first poking parts, the first poking parts are slidably arranged in the corresponding first guide grooves, and the first linkage piece and the first guide grooves are in cross arrangement; the guide seat is provided with two guide holes penetrating up and down, the two guide holes are respectively provided with the lifting slide bars, the upper end of one lifting slide bar is higher than the upper end of the other lifting slide bar, the upper ends of the two lifting slide bars extend to the front side to form an extension part, the end parts of the extension parts transversely extend to form clamping parts positioned at the front side of the peeling knife, and the two clamping parts form clamping positions for clamping cables; a second guide groove is formed in one side of each lifting slide rod, the second guide grooves are vertically formed, the second linkage piece is rotatably connected to one side of the guide seat, second poking parts are arranged at two ends of the second linkage piece, and the second poking parts are slidably arranged in the corresponding second guide grooves; the driving block is arranged on one side of the fixed seat in a vertical sliding manner, a guide groove which is obliquely arranged is formed in the driving block, one end of the driving shaft is fixedly connected with the sliding seat, and the other end of the driving shaft penetrates through the fixed seat in a sliding manner and stretches into the guide groove; the upper end of the first push rod is connected with the driving block, the lower end of the first push rod is connected with a first cam of the cam mechanism, the upper end of the second push rod is connected with one lifting slide rod, the lower end of the second push rod is connected with a second cam of the cam mechanism, the upper end of the third push rod is connected with one lifting block, and the lower end of the third push rod is connected with a third cam of the cam mechanism.
7. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the shell inserting mechanism comprises a vibrating disc conveying mechanism, a conveying guide rail, a positioning seat, a pushing block, a first pushing piece, a first linear module, a transfer seat, a second linear module, a rotating seat, a rotary driving piece, a connecting plate, a plurality of inserting rods and a second pushing piece; the conveying guide rail, the first linear module and the second linear module are parallel and are arranged on the mounting surface in a front-back staggered manner, the positioning seat is arranged on the mounting surface and positioned at one end of the conveying guide rail, the positioning seat is provided with a positioning groove, the positioning groove is perpendicular to the conveying guide rail, the conveying guide rail is provided with a conveying groove, one end of the conveying groove is communicated with the vibrating disk conveying mechanism, the other end of the conveying groove is communicated with the positioning groove, one end of the pushing block slides into the positioning groove, and the other end of the pushing block is connected with the first pushing piece; the transfer seat is arranged on the moving seat of the first linear module, and a plurality of transfer grooves are sequentially arranged on the transfer seat; the rotary seat is rotationally connected to the movable seat of the second linear module, the rotary driving piece is connected with the rotary seat and used for driving the rotary seat to rotate, and a plurality of positioning cavities are arranged on one end face of the rotary seat; the second pushing piece is arranged on the positioning seat and provided with a driving end which moves in parallel with the transfer groove; the connecting plate is connected with the driving end of the second pushing piece, and a plurality of inserting rods are sequentially connected with one side of the connecting plate in an arrangement mode and used for pushing the inserting shells in the transfer grooves to the positioning cavities.
8. The integrated wire-strip end-beating and shell-inserting machine structure according to claim 7, wherein: the top wall of the positioning cavity is also provided with an elastic pressing piece for positioning the crimping plug housing in the positioning cavity.
9. The integrated wire-strip end-beating and shell-inserting machine structure according to claim 8, wherein: the end part of the rotating seat extends to form a boss, and a plurality of positioning grooves are arranged on the boss in a arrayed manner; the rotary seat is further provided with an air cylinder, the telescopic end of the air cylinder is provided with a limiting block, the limiting block is located at the top end of the boss, the bottom wall of the limiting block and the locating groove form a locating cavity, and the elastic pressing piece is arranged at the bottom of the limiting block.
10. The integrated line gang, terminal and shell inserting machine structure according to claim 1, characterized in that: the clamping opening mechanism comprises a guide rail seat, a seat body, a lifting seat, a telescopic rod, an elastic piece and a fourth push rod; the guide rail seat is arranged on the back side of the seat body, a guide rail surface is arranged on one side, close to the seat body, of the guide rail seat, and the guide rail surface is provided with an inclined surface; the lifting seat vertically penetrates through the seat body in a sliding manner, the telescopic rod penetrates through the upper end of the lifting seat in a sliding manner, one end of the telescopic rod is abutted with the guide rail surface, and the other end of the telescopic rod extends to the wire clamping mechanism; the elastic piece passes through the telescopic rod, and two ends of the elastic piece are limited on the seat body; the upper end of the fourth push rod is connected with the lifting seat, and the lower end of the fourth push rod is connected with a fourth cam of the cam mechanism; the clamping plate positioned at the bottom end of the wire clamping mechanism is provided with an inserting hole; the fourth cam of the cam mechanism pulls the fourth push rod to enable the lifting seat to move downwards, the end face of the telescopic rod moves downwards along the guide rail surface to enable the telescopic rod to extend into the jack, and the lower clamping plate of the wire clamping mechanism is pulled to move downwards.
11. The integrated wire-bonding end and shell inserting machine structure according to claim 10, wherein: the bottom end of the steering stay wire mechanism is also provided with a guide mechanism, and the guide mechanism and the clamping opening mechanism are oppositely arranged at two sides of the circulating conveying mechanism; the guide mechanism comprises an upper clamping jaw, a lower clamping jaw, a clamping driving piece and a translation driving piece, wherein the upper clamping jaw and the lower clamping jaw are connected with the clamping driving piece in an up-down opposite mode, a plurality of first clamping grooves are arranged at the bottom of the upper clamping jaw, a plurality of second clamping grooves are arranged at the top of the lower clamping jaw, and the first clamping grooves and the second clamping grooves form guide holes for positioning cables; the clamping driving piece is connected to the translation driving piece, and the translation driving piece is used for pulling the clamping driving piece to translate.
12. The integrated wire-strip end-beating and shell-inserting machine structure according to claim 11, wherein: the translation driving piece comprises a supporting block, a lifting plate, a fifth push rod and a translation seat, wherein the supporting block is arranged on the installation surface, a chute is arranged on one side of the supporting block, the lifting plate is arranged in the chute in a vertically sliding manner, and a chute is arranged on the lifting plate; the translation seat is connected to the other side of the supporting block in a front-back sliding manner, and a pin shaft penetrating through the supporting block and extending into the chute extends from one side of the translation seat; the upper end of the fifth push rod is connected with the lifting plate, and the lower end of the fifth push rod is connected with a fifth cam of the cam mechanism and is used for pulling the lifting plate to descend or ascend, so that the chute pushes the translation seat to translate forwards and backwards;
The clamping driving piece comprises two racks, a gear and a sixth push rod; the translation seat is provided with a mounting cavity which is penetrated up and down, the gear is rotationally arranged in the mounting cavity, and the two racks are arranged in the mounting cavity in a sliding way up and down and are distributed on two sides of the gear; the upper clamping jaw and the lower clamping jaw are respectively arranged at the upper ends of the corresponding racks; the upper end of the sixth push rod is connected with the rack, and the lower end of the sixth push rod is connected with a sixth cam of the cam mechanism.
CN202223452269.2U 2022-12-22 2022-12-22 Line row is beaten end and is inserted shell all-in-one structure Active CN219371639U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223452269.2U CN219371639U (en) 2022-12-22 2022-12-22 Line row is beaten end and is inserted shell all-in-one structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223452269.2U CN219371639U (en) 2022-12-22 2022-12-22 Line row is beaten end and is inserted shell all-in-one structure

Publications (1)

Publication Number Publication Date
CN219371639U true CN219371639U (en) 2023-07-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223452269.2U Active CN219371639U (en) 2022-12-22 2022-12-22 Line row is beaten end and is inserted shell all-in-one structure

Country Status (1)

Country Link
CN (1) CN219371639U (en)

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