CN219359748U - Setting machine for producing decorative artistic brick by ceramic waste baking-free process - Google Patents
Setting machine for producing decorative artistic brick by ceramic waste baking-free process Download PDFInfo
- Publication number
- CN219359748U CN219359748U CN202320320470.0U CN202320320470U CN219359748U CN 219359748 U CN219359748 U CN 219359748U CN 202320320470 U CN202320320470 U CN 202320320470U CN 219359748 U CN219359748 U CN 219359748U
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- setting machine
- sleeved
- ceramic waste
- hydraulic cylinder
- bolt
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- 239000011449 brick Substances 0.000 title claims abstract description 35
- 239000002699 waste material Substances 0.000 title claims abstract description 28
- 239000000919 ceramic Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 21
- 238000005516 engineering process Methods 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000005034 decoration Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 230000008859 change Effects 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model provides a setting machine for producing decorative artistic bricks by a ceramic waste baking-free process, which comprises a base, a supporting plate arranged above the base, a fixing plate fixedly sleeved between the base and the supporting plate and a belt conveyor arranged on one side of the base, wherein a forming cavity is movably sleeved on the inner side of the supporting plate, a first lifting mechanism is fixedly arranged in the fixing plate, and a lower die with the bottom fixedly arranged at the top of the first lifting mechanism through a first bolt is movably sleeved on the inner side of the forming cavity. This ceramic waste material baking-free technology production decorates forming machine of art brick uses through the cooperation of limiting plate, gag lever post and pull ring for the mode suit that the shaping chamber adopted the joint is in the inboard of backup pad, also can directly dismantle bed die and last mould respectively through dismantling first bolt and second bolt simultaneously, and then makes the forming machine can correspond the change to forming die's subassembly according to the type of art brick, in order to satisfy the demand of processing to the artistic brick of different grade type.
Description
Technical Field
The utility model relates to the technical field of ceramic waste baking-free processes, and particularly discloses a setting machine for producing decorative artistic bricks by using a ceramic waste baking-free process.
Background
The existing setting machine for producing decorative artistic bricks by the ceramic waste baking-free process can only process single-type artistic bricks in the using process, the structure of a molding die assembly is relatively fixed, the requirements for processing different types of artistic bricks cannot be met, part of residual waste is in a cavity gap of a molding die in the process of extrusion molding of ceramic waste through a molding die, the molding die is worn, the cleaning is troublesome, and meanwhile, the molded artistic bricks are required to be manually carried and cannot be continuously operated, so that the processing efficiency is lower.
Disclosure of Invention
In view of the above-mentioned defect or not enough in the prior art, this application aims at providing the setting machine of ceramic waste baking-free technology production decoration art brick, including base, the backup pad of setting in the base top, fixed plate and the belt conveyor of placing in base one side of fixed cover between base and backup pad, the inboard movable sleeve of backup pad is equipped with the shaping die cavity, the inside fixed mounting of fixed plate has first elevating system, the inboard movable sleeve of shaping die cavity has the bottom through first bolt fixed mounting at the bed die at first elevating system top, the top fixed mounting of backup pad has feed mechanism, the backup pad is provided with the mount at the top of feed mechanism outside, the inside fixed mounting of mount has the second elevating system that is located directly over the shaping die cavity, the bottom of second elevating system is provided with the stop gear of joint in the shaping die cavity through second bolt fixed mounting.
Preferably, the feeding mechanism comprises a first support and a second support which are respectively and fixedly arranged on two sides of the top of the supporting plate, a guide rod is fixedly sleeved between the first support and the second support, a second feeding bin positioned below the upper die is movably sleeved on the outer side of the guide rod, and one side of the second feeding bin is fixedly connected with a second hydraulic cylinder fixedly sleeved inside the first support.
Preferably, the second lifting mechanism comprises a third hydraulic cylinder fixedly sleeved in the fixing frame, and a first fixing rod and a second fixing rod movably sleeved in the fixing frame, wherein the bottom of the third hydraulic cylinder is fixedly provided with a second mounting plate fixedly sleeved outside the bottom ends of the first fixing rod and the second fixing rod and fixedly connected to the top of the upper die through a second bolt.
Preferably, one side of the supporting plate is provided with an arc-shaped surface and is positioned on a supporting table on one side of the belt conveyor.
Preferably, the first lifting mechanism comprises a first hydraulic cylinder fixedly sleeved in the fixing plate, and a first screw rod and a second screw rod which are respectively sleeved in the fixing plate in a threaded manner and located below the lower die, a first mounting plate fixedly connected between the first screw rod and the lower die is arranged at the top of the first hydraulic cylinder, a limiting plate located below the first mounting plate is arranged at the top of the first screw rod, and a distance sensor is fixedly arranged at one side of the first mounting plate.
Preferably, the stop gear is including setting up the limiting plate of bed die bottom, the inside screw thread of limiting plate has cup jointed the gag lever post of one end joint in the shaping intracavity outside, one side of gag lever post is provided with the pull ring.
The beneficial effects are that:
1. this ceramic waste material baking-free technology production decorates forming machine of art brick uses through the cooperation of limiting plate, gag lever post and pull ring for the mode suit that the shaping chamber adopted the joint is in the inboard of backup pad, also can directly dismantle bed die and last mould respectively through dismantling first bolt and second bolt simultaneously, and then makes the forming machine can correspond the change to forming die's subassembly according to the type of art brick, in order to satisfy the demand of processing to the artistic brick of different grade type.
2. This ceramic waste baking-free technology production decoration artistic brick's forming machine can adjust spacing dish through rotating first lead screw to the distance between the fixed plate, and then when remaining ceramic waste material between shaping chamber and bed die, can directly shift out the bed die from the inboard of shaping chamber through driving first pneumatic cylinder to be convenient for clear up the waste material that remains between shaping chamber and bed die, also be convenient for dismantle the change through dismantling first bolt to the bed die after shifting out the bed die from the inboard of shaping chamber simultaneously.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the following drawings, in which:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a partial schematic view of the structure of the present utility model;
FIG. 3 is a side partial cross-sectional view of the structure of the present utility model;
FIG. 4 is a schematic view of a spacing mechanism of the present utility model;
fig. 5 is a schematic diagram of the operation of the structure of the present utility model.
In the figure: 1. a base; 2. a support plate; 3. a fixing plate; 4. a belt conveyor; 5. a molding cavity; 6. a first lifting mechanism; 61. a first hydraulic cylinder; 62. a first screw rod; 63. a second screw rod; 64. a first mounting plate; 65. a limiting disc; 66. a distance sensor; 7. a lower die; 8. a feeding mechanism; 81. a first bracket; 82. a second bracket; 83. a guide rod; 84. a second feeding bin; 85. a second hydraulic cylinder; 9. a fixing frame; 10. a second lifting mechanism; 101. a third hydraulic cylinder; 102. a first fixing rod; 103. a second fixing rod; 104. a second mounting plate; 11. an upper die; 12. a limiting mechanism; 121. a limiting plate; 122. a limit rod; 123. and (5) a pull ring.
Detailed Description
The present application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be noted that, for convenience of description, only the portions related to the utility model are shown in the drawings.
The drawings in the embodiments of the utility model: the different kinds of cross-sectional lines in the drawings are not marked according to national standards, and the material of the elements is not required, so that the cross-sectional views of the elements in the drawings are distinguished.
Referring to fig. 1-5, a setting machine for producing decorative artistic bricks by a ceramic waste baking-free process comprises a base 1, a supporting plate 2 arranged above the base 1, a fixing plate 3 fixedly sleeved between the base 1 and the supporting plate 2 and a belt conveyor 4 arranged on one side of the base 1, wherein a forming cavity 5 is movably sleeved at the inner side of the supporting plate 2, a first lifting mechanism 6 is fixedly arranged in the fixing plate 3, a lower die 7 with the bottom fixedly arranged at the top of the first lifting mechanism 6 through a first bolt is movably sleeved at the inner side of the forming cavity 5, a feeding mechanism 8 is fixedly arranged at the top of the supporting plate 2, a fixing frame 9 is arranged at the top of the supporting plate 2 positioned at the outer side of the feeding mechanism 8, a second lifting mechanism 10 positioned right above the forming cavity 5 is fixedly arranged in the fixing frame 9, an upper die 11 is fixedly arranged at the bottom of the second lifting mechanism 10 through a second bolt, and a limiting mechanism 12 clamped inside the forming cavity 5 is arranged at the bottom of the supporting plate 2.
Wherein, feed mechanism 8 includes first support 81 and second support 82 of fixed mounting in backup pad 2 top both sides respectively, fixed cover is equipped with guide bar 83 between first support 81 and the second support 82, the outside movable sleeve of guide bar 83 is equipped with the second feed bin 84 that is located the upper die 11 below, the second pneumatic cylinder 85 of fixed cover dress in first support 81 is connected with to one side fixedly in second feed bin 84, through the cooperation use of first support 81, second support 82 and guide bar 83, make the setting machine carry the ceramic waste material that is located the inboard of second feed bin 84 to the inboard of shaping chamber 5 under the drive of second pneumatic cylinder 85, the drive of accessible first support 81 drives second feed bin 84 and carries artistic brick through the supporting bench and carries out the transmission for belt conveyor 4 simultaneously after the artistic brick shaping.
The second lifting mechanism 10 comprises a third hydraulic cylinder 101 fixedly sleeved in the fixing frame 9, and a first fixing rod 102 and a second fixing rod 103 movably sleeved in the fixing frame 9, wherein the bottom of the third hydraulic cylinder 101 is fixedly provided with a second mounting plate 104 fixedly sleeved outside the bottom ends of the first fixing rod 102 and the second fixing rod 103 and fixedly connected to the top of the upper die 11 through a second bolt, and the setting machine can drive the upper die 11 to move under the driving of the third hydraulic cylinder 101 through the cooperation of the third hydraulic cylinder 101, and then ceramic wastes positioned inside the forming cavity 5 are extruded to form artistic bricks through the cooperation of the upper die 11 and the lower die 7.
Wherein, one side of backup pad 2 is provided with the arcwall face and is located the brace table of belt conveyor 4 one side, utilizes the brace table to carry out the water conservancy diversion to the artistic brick, conveniently carries the removal through second feed bin 84 to push the artistic brick to belt conveyor 4 on and transmit.
Wherein, first elevating system 6 includes fixed cover at the inside first pneumatic cylinder 61 of fixed plate 3 and the first lead screw 62 and the second lead screw 63 that are located the bed die 7 below of fixed plate 3 and threaded sleeve joint respectively, utilize first pneumatic cylinder 61 can drive the bed die 7 through first mounting panel 64 and carry out the inboard ejecting of shaping after the artistic brick from shaping chamber 5 in the time of being convenient for, in order to make progress the propelling movement to the artistic brick through the removal of second feed bin 84 of forming machine, the top of first pneumatic cylinder 61 is provided with the first mounting panel 64 through carrying out fixed connection between first bolt and the bed die 7, utilize first mounting panel 64 to make the forming machine can be through a plurality of bed dies 7 of first bolt fixed mounting, the top of first lead screw 62 is provided with the spacing dish 65 that is located the bed die 64 below, distance between spacing dish 65 to first mounting panel 64 can be cup jointed through rotating first lead screw 62, and carry out spacing support to bed die 7 when accessible spacing dish 65 supports first mounting panel 64, reduce the removal of artistic brick shaping time on first mounting panel 64 effect on first mounting panel 61, it can be prevented that the first mounting panel 61 from carrying out the distance between the bed die 64 and carrying out the distance sensor to carry out the first pneumatic cylinder 64 to carry out the distance between the bed die 64 to the first pneumatic cylinder 64, and prevent that the distance between the first mounting panel is carried out the first pneumatic cylinder 64 can be carried out the distance sensor through the first mounting panel 64 and the first mounting panel is carried out the distance sensor 1 to the time, the first mounting panel is more than the first mounting panel is controlled by the first mounting panel 64, the distance is detected to be more than the first side is separated by the first mounting panel 64, the distance is detected by the distance is can be detected by the first mounting panel is the first mounting panel 64, the distance is 5.
Wherein, stop gear 12 is including setting up the limiting plate 121 in the bottom of bed die 7, and the inside screw thread of limiting plate 121 has cup jointed the inside gag lever post 122 of one end joint in the shaping chamber 5 outside, and one side of gag lever post 122 is provided with pull ring 123.
When the setting machine is used, ceramic waste is added into the inner side of the second feeding bin 84, the second hydraulic cylinder 85 is started, after the ceramic waste positioned in the inner side of the second feeding bin 84 is pushed to the inner side of the forming cavity 5 by the driving of the second hydraulic cylinder 85, the second feeding bin 84 is reset by the driving of the second hydraulic cylinder 85, redundant ceramic waste is scraped away from the surface of the forming cavity 5, the third hydraulic cylinder 101 is started, the upper die 11 on the second mounting plate 104 is driven by the driving of the third hydraulic cylinder 101 to gradually move downwards, the ceramic waste positioned in the inner side of the forming cavity 5 is extruded by the movement of the upper die 11, after the artistic brick is formed, the upper die 11 is reset by the driving of the third hydraulic cylinder 101, the first hydraulic cylinder 61 is started, the lower die 7 is driven by the driving of the first hydraulic cylinder 61, and then the molded artistic brick is ejected from the inner side of the molding cavity 5, when the distance sensor 66 detects that the first mounting plate 64 is lifted to a preset position, the first hydraulic cylinder 61 is closed, at the moment, the top of the lower die 7 is flush with the top of the molding cavity 5, the second hydraulic cylinder 85 is started again, the second feeding bin 84 is driven by the second hydraulic cylinder 85 to move, the artistic brick positioned on the surface of the lower die 7 is pushed onto the belt conveyor 4 to be conveyed through the supporting table at the same time, the second feeding bin 84 is driven by the second hydraulic cylinder 85 to be positioned under the upper die 11, the first hydraulic cylinder 61 is started to drive the lower die 7 to reset, at the moment, ceramic waste positioned on the inner side of the second feeding bin 84 falls into the molding cavity 5 under the action of gravity, the second hydraulic cylinder 85 is started again to drive the second hydraulic cylinder 85 to reset, and the next group of artistic bricks is started to be processed, what is not described in detail in this specification is prior art known to those skilled in the art.
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The foregoing description is only of the preferred embodiments of the present application and is presented as a description of the principles of the technology being utilized. It will be appreciated by persons skilled in the art that the scope of the utility model referred to in this application is not limited to the specific combinations of features described above, but it is intended to cover other embodiments in which any combination of features described above or equivalents thereof is possible without departing from the spirit of the utility model. Such as the above-described features and technical features having similar functions (but not limited to) disclosed in the present application are replaced with each other.
Claims (6)
1. The utility model provides a forming machine of ceramic waste baking-free technology production decoration art brick, includes base (1), backup pad (2) of setting in base (1) top, suit fixed plate (3) between base (1) and backup pad (2) and place belt conveyor (4) in base (1) one side, its characterized in that: the inside cover of backup pad (2) is equipped with shaping chamber (5), the internally mounted of fixed plate (3) has first elevating system (6), the inboard cover of shaping chamber (5) is equipped with bed die (7) of bottom at first elevating system (6) top through first bolt installation, feed mechanism (8) are installed at the top of backup pad (2), the top that backup pad (2) are located the feed mechanism (8) outside is provided with mount (9), the internally mounted of mount (9) has second elevating system (10) that are located directly over shaping chamber (5), upper die (11) are installed through the second bolt to the bottom of second elevating system (10), the bottom of backup pad (2) is provided with stop gear (12) of joint in shaping chamber (5) inside.
2. The setting machine for producing decorative art bricks by using the ceramic waste baking-free process according to claim 1, wherein the setting machine comprises the following steps: the feeding mechanism (8) comprises a first support (81) and a second support (82) which are respectively arranged on two sides of the top of the supporting plate (2), a guide rod (83) is sleeved between the first support (81) and the second support (82), a second feeding bin (84) positioned below the upper die (11) is sleeved outside the guide rod (83), and one side of the second feeding bin (84) is fixedly connected with a second hydraulic cylinder (85) sleeved inside the first support (81).
3. The setting machine for producing decorative art bricks by using the ceramic waste baking-free process according to claim 1, wherein the setting machine comprises the following steps: the second lifting mechanism (10) comprises a third hydraulic cylinder (101) sleeved in the fixing frame (9), and a first fixing rod (102) and a second fixing rod (103) sleeved in the fixing frame (9), wherein the bottom of the third hydraulic cylinder (101) is provided with a second mounting plate (104) sleeved outside the bottoms of the first fixing rod (102) and the second fixing rod (103) and connected to the top of the upper die (11) through a second bolt.
4. The setting machine for producing decorative art bricks by using the ceramic waste baking-free process according to claim 1, wherein the setting machine comprises the following steps: one side of the supporting plate (2) is provided with an arc-shaped surface and is positioned on a supporting table on one side of the belt conveyor (4).
5. The setting machine for producing decorative art bricks by using the ceramic waste baking-free process according to claim 1, wherein the setting machine comprises the following steps: the first lifting mechanism (6) comprises a first hydraulic cylinder (61) sleeved inside the fixed plate (3) and a first screw rod (62) and a second screw rod (63) which are respectively sleeved inside the fixed plate (3) and located below the lower die (7) in a threaded manner, a first mounting plate (64) connected between the first screw rod and the lower die (7) through a first bolt is arranged at the top of the first hydraulic cylinder (61), a limiting disc (65) located below the first mounting plate (64) is arranged at the top of the first screw rod (62), and a distance sensor (66) is arranged at one side of the first mounting plate (64).
6. The setting machine for producing decorative art bricks by using the ceramic waste baking-free process according to claim 1, wherein the setting machine comprises the following steps: the limiting mechanism (12) comprises a limiting plate (121) arranged at the bottom of the lower die (7), a limiting rod (122) with one end clamped inside the outer side of the forming cavity (5) is sleeved on the inner thread of the limiting plate (121), and a pull ring (123) is arranged on one side of the limiting rod (122).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320320470.0U CN219359748U (en) | 2023-02-27 | 2023-02-27 | Setting machine for producing decorative artistic brick by ceramic waste baking-free process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320320470.0U CN219359748U (en) | 2023-02-27 | 2023-02-27 | Setting machine for producing decorative artistic brick by ceramic waste baking-free process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219359748U true CN219359748U (en) | 2023-07-18 |
Family
ID=87152633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320320470.0U Active CN219359748U (en) | 2023-02-27 | 2023-02-27 | Setting machine for producing decorative artistic brick by ceramic waste baking-free process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219359748U (en) |
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2023
- 2023-02-27 CN CN202320320470.0U patent/CN219359748U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240626 Address after: No. 5 Longchuanyang, Xunzhong Town, Dehua County, Quanzhou City, Fujian Province, 362500 Patentee after: Zhongke Jingyi (Quanzhou) Ceramic Materials Research Institute Co.,Ltd. Country or region after: China Address before: Building 1, Xinxiu Garden, Chengdong Industrial Zone, Xunzhong Town, Dehua County, Quanzhou City, Fujian Province, 362000 Patentee before: DEHUA YISHU CERAMICS Research Institute Country or region before: China |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240710 Address after: No. 10 Taoxing Road, Xunzhong Town, Dehua County, Quanzhou City, Fujian Province, 362500 Patentee after: Kunqi (Fujian) Technology Co.,Ltd. Country or region after: China Address before: No. 5 Longchuanyang, Xunzhong Town, Dehua County, Quanzhou City, Fujian Province, 362500 Patentee before: Zhongke Jingyi (Quanzhou) Ceramic Materials Research Institute Co.,Ltd. Country or region before: China |