CN216782189U

CN216782189U - Full-automatic roller press

Info

Publication number: CN216782189U
Application number: CN202220244230.2U
Authority: CN
Inventors: 柯仰镇; 陈建生
Original assignee: Guangdong Huaxing Ceramics Co ltd
Current assignee: Guangdong Huaxing Ceramics Co ltd
Priority date: 2022-01-29
Filing date: 2022-01-29
Publication date: 2022-06-21
Anticipated expiration: 2032-01-29

Abstract

A full-automatic roller press comprises a conveying mechanism, a feeding mechanism and a roller press, wherein the conveying mechanism comprises a machine table, a conveying belt and a conveying frame, the conveying belt is arranged on two sides of the machine table, mounting portions are arranged on two sides of the conveying frame, the conveying frame is fixed on the conveying belt through the mounting portions on the two sides, the feeding mechanism comprises a pugging machine and a cutting device, the cutting device is arranged at the output end of the pugging machine and comprises a cutting knife, a separating rod and a baffle plate, the separating rod is arranged between the cutting knife and the baffle plate and can move up and down, the separating rod presses a pug downwards after the cutting knife cuts the pug to enable the pug to fall into a die and is conveyed to the roller press through the die to be rolled, the die can be pressed by a stabilizing ring during the rolling of the roller press, the stability during the rolling is improved, and the feeding and the rolling press do not need manual operation, and the error of mud material weight that artifical material loading brought can be avoided, the yields is improved.

Description

Full-automatic roller press

Technical Field

The utility model relates to the technical field of ceramic roll forming, in particular to a full-automatic roller press.

Background

Roll forming of ceramic base, put into the gypsum mould with the pug in, the belt pulley drives the mould rotation, the roll extrusion head carries out the roll extrusion processing to the mud strip in the gypsum mould, in order to obtain the ceramic base, what of putting into of pug relies on workman's experience entirely, the pug is placed and has been had more and can produce the waste material extravagant, it can lead to off-the-shelf wall to be too thin to place few, mould circulation when automatic production in addition can be carried out rotation and roll extrusion by the ejector pin jack-up bottom, the part that lacks the push down this moment can influence the stability of roll extrusion, influence the yields.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the prior art and provide the full-automatic roller press which can accurately obtain a proper amount of pug and is convenient and fast to operate.

In order to achieve the purpose, the utility model adopts the following technical scheme: the utility model provides a full-automatic roller press, includes conveying mechanism, feed mechanism and roller press, conveying mechanism includes board, conveyer belt and conveying frame, the conveyer belt set up in the both sides of board, conveying frame both sides are provided with the installation department, the conveying frame is fixed in on the conveyer belt through the installation department of both sides, feed mechanism include pugging machine and blank device, blank device set up in pugging machine's output, blank device includes the blank sword, divides material stick and striker plate, divide the material stick to set up between blank sword and striker plate, divide the flitch to reach the blank sword can reciprocate.

Furthermore, the top of the cutting knife is provided with a cutting cylinder, the cutting knife is arc-shaped, the bottom of the cutting knife is provided with a steel wire, and the cutting knife cuts off pug through the steel wire.

Furthermore, the material distributing rod is arranged on the side surface of the material cutting knife, and the height difference between the material distributing rod and the steel wire of the material cutting knife is larger than or equal to the caliber of the output end of the pugging machine.

Furthermore, the board below be provided with the retainer plate, be provided with stable circle on the retainer plate, be provided with the bearing between retainer plate and the stable circle.

Furthermore, a silica gel pad is arranged at the bottom of the stabilizing ring.

Further, board one side still be provided with the motor, the motor is connected with from the driving wheel through the belt.

Furthermore, a top rod is arranged right below the fixing ring, the top of the top rod is located below the conveying frame, the driven wheel is arranged in the middle of the top rod, the top rod can move up and down relative to the driven wheel, and a telescopic rod is arranged at the bottom of the top rod.

Furthermore, the ejector rod is provided with a clamping protrusion, and the driven wheel is provided with a matched clamping groove.

The feeding mechanism, the roller press, the conveying mechanism and the motor are controlled to operate through the control module.

The utility model has the beneficial effects that: 1. the mud is cut under the cutting knife to drive the material distributing rod to push the mud downwards to fall into a die arranged on the conveying frame, so that automatic feeding is completed, and the cut mud is prevented from being adhered between the pug mill and the striker plate; 2. the top of the die can be in contact with the stabilizing ring when the ejector rod jacks up the die, so that the stability of the die during rotating and rolling is improved, the yield of production is improved, dangerous conditions such as sudden flying-out of the die in rotation caused by sudden power failure in the production process can be prevented, and the die is safer.

Drawings

FIG. 1 is a side view of the present invention.

Fig. 2 is a schematic diagram of the feeding mechanism and the transmission mechanism.

Fig. 3 is a top view of the driven wheel.

Fig. 4 is a schematic view of a blanking knife.

Detailed Description

The utility model is further elucidated with reference to the drawing.

A full-automatic roller press comprises a conveying mechanism, a feeding mechanism and a roller press 6, wherein the conveying mechanism comprises a machine table 11, conveying belts 13 and a conveying frame 12, the conveying belts 13 are arranged on two sides of the machine table 11, mounting parts are arranged on two sides of the conveying frame 12, the conveying frame 12 is fixed on the conveying belts 13 through the mounting parts on the two sides, a mold is mounted on the conveying frame 12 and conveyed on the machine table 11 through the conveying belts 13 to advance; feed mechanism include pug mill 21 and blank device, the blank device set up in the output of pug mill 21, the blank device includes blank sword 22, divides material stick 25 and striker plate 24, divide material stick 25 to set up between blank sword 22 and striker plate 24, divide the flitch 25 and the blank sword 22 can reciprocate, after pug mill 21 extrudes the mud material suitable volume, blank sword 22 cuts the material, divide material stick 24 to extrude the mud material of cutting after the cutting, avoid the mud material adhesion after the cutting on the mud material in pug mill 21.

Further, a material cutting cylinder 23 is arranged at the top of the material cutting knife 22, the material cutting knife 22 is arc-shaped, a steel wire 221 is arranged at the bottom of the material cutting knife 22, and the material cutting knife 22 cuts off pug through the steel wire 221.

Further, the material distributing rod 25 is arranged on the side surface of the material cutting knife 22, the height difference between the material distributing rod 25 and the steel wire 221 of the material cutting knife is greater than or equal to the caliber of the output end of the pug mill 21, after the steel wire 221 of the material cutting knife 22 cuts the pug, the pug is easy to adhere to the cutting opening, the cut material cutting knife 22 continues to move downwards, and the material distributing rod 25 arranged on the side surface downwards extrudes the cut pug to enable the pug to fall into a die below the material distributing rod.

Further, board 11 on be provided with retainer plate 31, be provided with stabilizing ring 32 below the retainer plate 31, be provided with the bearing between retainer plate 31 and the stabilizing ring 32, when the mould material loading has moved the retainer plate 31 below and rolls, the limit at mould top can be pushed down to stabilizing ring 32, be provided with the bearing between stabilizing ring 32 and the retainer plate 31, stabilizing ring 32 can be along with the mould is rotatory, guarantees the stability in the time of the roll extrusion, improves the yields of roll extrusion.

Further, the bottom of the stabilizing ring 32 is provided with a silica gel pad, so that the damage to the die is avoided.

Further, the machine table 11 is provided with a motor 4 on one side, the motor 4 is connected with a driven wheel 42 through a belt 41, and the motor 4 drives the driven wheel 42 to rotate.

Further, a top rod 51 is arranged right below the fixed ring 31, the top of the top rod 51 is located below the conveying frame 12, the driven wheel 42 is arranged in the middle of the top rod 51, the top rod 51 can move up and down relative to the driven wheel 42, a telescopic rod 53 is arranged at the bottom of the top rod 51, and when the mold moves above the top rod 51, the top rod 51 jacks up the mold to enable the mold to be in contact with the stable ring 32.

Furthermore, a blocking protrusion 52 is arranged on the top rod 51, a matching blocking groove 43 is arranged on the driven wheel 42, and the driven wheel 42 can drive the top rod 51 to rotate by rotation so as to rotate the mold between the top rod 51 and the stabilizing ring 32.

When the utility model is used: the mould placed on the conveying frame 12 moves to the lower part of the pug mill 21, the pug mill 21 extrudes preset pug, the steel wire 221 of the cutting knife 22 cuts the pug, the material separating rod 25 on one side of the cutting knife 22 extrudes the cut pug to enable the cut pug and the pug in the pug mill 21 to be separated and fall into the mould, the mould moves to the upper part of the ejector rod 51, the ejector rod 51 jacks up the mould to enable the mould to be separated from the conveying frame 12 and to be contacted with the stabilizing ring 32, the ejector rod 51 is driven to rotate by the operation of the motor 4 through the driven wheel 42 to drive the mould to rotate, at the moment, the roller press 6 presses down the pug in the rotating mould to carry out roll forming, after the rolling, the roller press 6 ascends the ejector rod 51 to descend, and the mould is contacted with the conveying frame 12 and is conveyed to the next process.

Although the embodiments of the present invention have been described with reference to the accompanying drawings, various changes or modifications may be made by the patentees within the scope of the appended claims, and within the scope of the utility model, as long as they do not exceed the scope of the utility model described in the claims.

Claims

1. The utility model provides a full-automatic roller press, its characterized in that includes conveying mechanism, feed mechanism and roller press (6), conveying mechanism includes board (11), conveyer belt (13) and conveying frame (12), conveyer belt (13) set up in the both sides of board (11), conveying frame (12) both sides are provided with the installation department, the conveying frame is fixed in on conveyer belt (13) through the installation department of both sides, feed mechanism include pugging machine (21) and blank device, the blank device set up in the output of pugging machine (21), the blank device includes blank sword (22), divides material stick (25) and striker plate (24), divide material stick (25) to set up between blank sword (22) and striker plate (24).

2. A full automatic roller press according to claim 1, characterized in that the top of the said cutting blade (22) is provided with a cutting cylinder (23), the said cutting blade (22) is arc-shaped, and the bottom is provided with a steel wire (221).

3. A full automatic roller press according to claim 2, characterized in that the distributing bar (25) is arranged at the side of the cutting knife (22), and the height difference between the distributing bar (25) and the cutting knife wire (221) is larger than or equal to the caliber of the output end of the pug mill (21).

4. A full automatic roller press according to any of claims 1 to 3, characterized in that the machine table (11) is provided with a fixed ring (31), a stable ring (32) is arranged below the fixed ring (31), and a bearing is arranged between the fixed ring (31) and the stable ring (32).

5. A full-automatic roller press according to claim 4, characterized in that a motor (4) is further arranged on one side of the machine table (11), and the motor (4) is connected with a driven wheel (42) through a belt (41).

6. A full-automatic roller press according to claim 5, characterized in that a top rod (51) is arranged right below the fixed ring (31), the top of the top rod (51) is arranged below the conveying frame (12), the driven wheel (42) is arranged in the middle of the top rod (51), the top rod (51) can move up and down relative to the driven wheel (42), and a telescopic rod (53) is arranged at the bottom of the top rod (51).

7. A full automatic roller press according to claim 6, characterized in that the mandrel (51) is provided with a detent projection (52) and the driven wheel (42) is provided with a matching detent recess (43).