CN219358359U - Iron tower material welding forming device - Google Patents

Iron tower material welding forming device Download PDF

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Publication number
CN219358359U
CN219358359U CN202223130776.4U CN202223130776U CN219358359U CN 219358359 U CN219358359 U CN 219358359U CN 202223130776 U CN202223130776 U CN 202223130776U CN 219358359 U CN219358359 U CN 219358359U
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Prior art keywords
workbench
cooling
tower
welding
assembly
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CN202223130776.4U
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Chinese (zh)
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张晶
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Qingdao Haorui Heavy Industry Co ltd
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Qingdao Haorui Heavy Industry Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model provides a welding forming device for tower materials of an iron tower, which relates to the technical field of welding forming and comprises a workbench, four supporting legs, guide rails and a welding robot, wherein the four supporting legs are fixedly arranged at four corners of the bottom of the workbench, the two guide rails are symmetrically and fixedly connected to the bottom of the workbench. According to the utility model, the welded workpiece is placed in one of the rectangular openings on the rotating seat in the driving assembly, then the welding robot is started to scan the workpiece and then weld, after welding is completed, the rotating seat in the driving assembly pushes the tower workpiece welded and formed in the rectangular opening to the position of the blanking opening after rotating, and then the tower workpiece falls into the cooling assembly to rapidly cool the tower workpiece welded and formed, so that the cooling effect and the cooling speed are improved, and the quality of the tower workpiece welded and formed is improved.

Description

Iron tower material welding forming device
Technical Field
The utility model relates to the technical field of welding forming, in particular to a welding forming device for tower materials of an iron tower.
Background
As is well known, a welding forming device is a device for forming a new whole by welding two or more workpieces, wherein the local positions of the workpieces are heated in the welding process, welding stress and deformation are generated in the workpieces after cooling, and the welding stress and the deformation degree are influenced by cooling time.
At present, the iron tower needs to weld the shaping with independent tower material earlier in production process, and when the welding, need use cooling device to cool off the iron tower material after the shaping, and the tower material temperature after the welding is higher, is difficult to take, if the cooling too slowly can lead to the tower material to warp, in order to guarantee the quality after the tower material welding shaping, need improve the tower material cooling rate after the welding.
Disclosure of Invention
The utility model aims to solve the problems that in the prior art, independent tower materials are required to be welded and formed in the production process, a cooling device is required to be used for cooling the formed tower materials of the iron tower during welding, the welded tower materials are high in temperature and difficult to take, the tower materials are deformed if the cooling is too slow, and the cooling speed of the welded tower materials is required to be improved in order to ensure the quality of the welded and formed tower materials.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides an iron tower material welding forming device, includes workstation, supporting leg, guide rail and welding robot, the supporting leg quantity is established to four, four supporting leg fixed mounting is in four corners in the bottom of workstation, the quantity of guide rail is established to two, two guide rail symmetry fixed connection is in the bottom of workstation, welding robot fixed mounting is close to the position in one of them corner at the top of workstation, drive assembly fixed mounting is on the workstation, cooling assembly sets up in the workstation below, connects the material subassembly, it is inside at cooling assembly to connect the material subassembly setting.
Further, a sliding groove is formed in the top of the workbench, a discharging opening is formed in the top of the workbench, and the position of the discharging opening corresponds to the positions of the two guide rails.
Further, the drive assembly includes the rotation seat, the bottom of rotation seat rotates with the top of workstation to be connected, two rectangle mouths have been seted up to the top symmetry of rotation seat, the bottom of rotation seat is close to the position of four corners and all rolls and be provided with the ball, the bottom center department fixedly connected with pinion of rotation seat, the top of pinion is the rotation with the bottom of workstation and is connected.
Further, driving motor is fixedly installed at the bottom of the workbench, a large gear is fixedly connected to the output end of the driving motor, the top of the large gear is rotatably connected with the bottom of the workbench, and the large gear is meshed with the small gear.
Further, the cooling assembly comprises a cooling box, guide blocks are symmetrically and fixedly connected to the positions, close to the top, of the outer surfaces of the two sides of the cooling box, the guide blocks are matched with the guide rails, rollers are fixedly mounted at the positions, close to the four corners, of the bottom of the cooling box, a water pump is fixedly mounted on the outer surface of the cooling box, a water pumping pipe and a condensing pipe are arranged on the outer surface of the cooling box, and the condensing pipe and the water pumping pipe are fixedly mounted on the water pump.
Further, connect the material subassembly to include first flexible cover, the bottom of first flexible cover and the interior bottom fixed connection of cooling tank, the spacing groove has been seted up to the surface symmetry of first flexible cover, the inside slip of first flexible cover is provided with the flexible cover of second, the surface symmetry fixed connection spacing post of the flexible cover of second, the inside of first flexible cover is provided with the spring, the top fixedly connected with holds the thing board of the flexible cover of second.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. according to the utility model, the welded workpiece is placed in one of the rectangular openings on the rotating seat in the driving assembly, then the welding robot is started to scan the workpiece and then weld, after welding is completed, the rotating seat in the driving assembly pushes the tower workpiece welded and formed in the rectangular opening to the position of the blanking opening after rotating, and then the tower workpiece falls into the cooling assembly to rapidly cool the tower workpiece welded and formed, so that the cooling effect and the cooling speed are improved, and the quality of the tower workpiece welded and formed is improved.
2. In the utility model, when the welded tower material assembly falls into the cooling box from the blanking port, the welded tower material assembly falls onto the material bearing plate, the tower material is contracted by utilizing the weight of the tower material, and the second telescopic sleeve gradually enters the first telescopic sleeve, so that the tower material enters the cooling box for cooling, and the problem that cooling water splashes due to falling into the cooling box is avoided.
Drawings
Fig. 1 is a perspective view of a welding and forming device for tower materials of an iron tower;
fig. 2 is a schematic diagram of a part of a welding forming device for tower materials of an iron tower according to the present utility model;
fig. 3 is a schematic structural diagram of a driving assembly of a welding forming device for tower materials of an iron tower according to the present utility model;
FIG. 4 is a schematic structural view of a cooling assembly of a welding and forming device for tower materials of an iron tower according to the present utility model;
fig. 5 is a schematic structural diagram of a receiving component of a welding forming device for tower materials of an iron tower.
Legend description: 1. a work table; 11. a sliding groove; 12. support legs; 13. a feed opening; 14. a guide rail; 15. a welding robot; 2. a drive assembly; 201. a rotating seat; 202. a ball; 203. a pinion gear; 204. a large gear; 205. a driving motor; 3. a cooling assembly; 301. a cooling box; 302. a guide block; 303. a roller; 304. a water pump; 305. a water pumping pipe; 306. a condensing tube; 4. a receiving assembly; 401. a first telescoping sleeve; 402. a limit groove; 403. the second telescopic sleeve; 404. a limit column; 405. a spring; 406. and a carrying plate.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
In embodiment 1, as shown in fig. 1-5, the utility model provides a welding forming device for tower materials of an iron tower, which comprises a workbench 1, four supporting legs 12, four guide rails 14 and a welding robot 15, wherein the number of the supporting legs 12 is four, the four supporting legs 12 are fixedly arranged at four corners of the bottom of the workbench 1, the number of the guide rails 14 is two, the two guide rails 14 are symmetrically and fixedly connected to the bottom of the workbench 1, the welding robot 15 is fixedly arranged at the position, close to one corner, of the top of the workbench 1, the driving assembly 2 is fixedly arranged on the workbench 1, the cooling assembly 3 is arranged below the workbench 1, the material receiving assembly 4 is arranged in the cooling assembly 3, the top of the workbench 1 is provided with a sliding groove 11, the top of the workbench 1 is provided with a material discharging opening 13, the position of the material discharging opening 13 corresponds to the positions of the two guide rails 14, the driving assembly 2 comprises a rotating seat 201, the bottom of the rotating seat 201 is rotationally connected with the top of the workbench 1, the top of the rotating seat 201 is symmetrically provided with two rectangular openings, the bottom of the rotating seat 201 is fixedly connected with the bottom of the workbench 201, close to the bottom of the workbench 203, and the bottom of the rotating seat 201 is fixedly connected with the bottom of the rolling seat 203 is provided with a pinion 203.
The effect that its whole embodiment 1 reaches is, when using this device to weld iron tower material, put the work piece that needs to weld into one of them rectangle mouth on the rotation seat 201 in drive assembly 2 earlier, then weld after the work piece scans through starting welding robot 15, after accomplishing the welding, drive motor 205 in the drive assembly 2 drives the gear wheel 204 and rotates, thereby drive pinion 203 and rotate, drive rotation seat 201 when pinion 203 rotates, push the tower material work piece of welding the shaping in the rectangle mouth to the position of feed opening 13 when rotating seat 201 rotates, thereby make the tower material work piece after the welding accomplish fall into cooling module 3 in cooling tank 301, the effect to water cooling has been played in the cooling pipe 306 with water suction through starting water pump 304 cooperation water pipe 305, then in carrying into cooling tank 301, the effect of cooling tank 301 to the work piece cooling after the shaping has been improved to the cooling speed, thereby the quality of welding post-shaping tower material has been improved.
In embodiment 2, as shown in fig. 1-5, a driving motor 205 is fixedly installed at the bottom of a workbench 1, the output end of the driving motor 205 is fixedly connected with a bull gear 204, the top of the bull gear 204 is in rotational connection with the bottom of the workbench 1, the bull gear 204 is in meshed connection with a pinion 203, a cooling assembly 3 comprises a cooling box 301, guide blocks 302 are symmetrically and fixedly connected to the positions, close to the top, of the outer surfaces of two sides of the cooling box 301, the guide blocks 302 are matched with a guide rail 14, rollers 303 are fixedly installed at the positions, close to the four corners, of the bottom of the cooling box 301, a water pump 304 is fixedly installed on the outer surface of the cooling box 301, a water pumping pipe 305 and a condensing pipe 306 are arranged on the outer surface of the cooling box 301, the condensing pipe 306 and the water pumping pipe 305 are fixedly installed on the water pump 304, a material receiving assembly 4 comprises a first telescopic sleeve 401, the bottom of the first telescopic sleeve 401 is fixedly connected with the inner bottom of the cooling box 301, a limiting groove 402 is symmetrically arranged on the outer surface of the first telescopic sleeve 401, a second telescopic sleeve 403 is slidably arranged in the inner part of the first telescopic sleeve 401, a limiting post 404 is symmetrically and a spring 406 is fixedly connected to the inner part of the second telescopic sleeve 403.
The effect that its whole embodiment 2 reached is, when the tower material subassembly after the welding shaping falls into cooling tank 301 from feed opening 13, falls onto holding plate 406 earlier, and the tower material utilizes self weight to lead to the spring 405 shrink, and the second telescopic cover 403 gets into inside the first telescopic cover 401 gradually to make the tower material get into cooling tank 301 inside and cool off, avoid falling into the cooling tank 301 between and cause the problem that the cooling water splashes.
Working principle: when the device is used for welding tower materials of an iron tower, workpieces to be welded are firstly placed in one rectangular opening on the rotating seat 201 of the driving assembly 2, then the workpieces are scanned and then welded by the starting welding robot 15, after welding is completed, the driving motor 205 in the driving assembly 2 is started to drive the large gear 204 to rotate, thereby driving the small gear 203 to rotate, the rotating seat 201 is driven to rotate when the small gear 203 rotates, tower material workpieces formed by welding in the rectangular opening are pushed to the position of the blanking opening 13 when the rotating seat 201 rotates, so that the welded tower material workpieces fall into the cooling box 301 in the cooling assembly 3, the water pump 304 is started to be matched with the water pumping pipe 305 to pump water into the condensing pipe 306 to achieve the effect of cooling the water, then the cooled water is conveyed into the cooling box 301, the cooling effect of the formed workpieces by the water in the cooling box 301 is improved, the cooling speed is improved, the quality of the tower material after welding forming is improved, when the tower material assemblies fall into the cooling box 301 from the blanking opening 13, the blanking opening 406 firstly, the tower material workpieces fall onto the object bearing plate 406, the tower material workpieces gradually shrink into the cooling box 301 by the cooling box by the aid of the weight of the self-sucking pipe 305, and the water pump 304 to enable the water to enter the cooling box 301 to gradually shrink into the cooling box 301, so that the cooling box 301, and the inside the cooling box 301 is prevented from entering the cooling box 301.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims (6)

1. An iron tower material welding forming device which is characterized in that: comprising the following steps:
the welding robot comprises a workbench (1), supporting legs (12), guide rails (14) and a welding robot (15), wherein the number of the supporting legs (12) is four, the four supporting legs (12) are fixedly arranged at four corners of the bottom of the workbench (1), the number of the guide rails (14) is two, the two guide rails (14) are symmetrically and fixedly connected to the bottom of the workbench (1), and the welding robot (15) is fixedly arranged at the position, close to one corner, of the top of the workbench (1);
the driving assembly (2) is fixedly arranged on the workbench (1);
a cooling assembly (3), the cooling assembly (3) being arranged below the workbench (1);
the material receiving assembly (4), the material receiving assembly (4) is arranged inside the cooling assembly (3).
2. The iron tower welding forming device according to claim 1, wherein: the top of workstation (1) has seted up sliding tray (11), feed opening (13) have been seted up at the top of workstation (1), the position of feed opening (13) corresponds with the position of two guide rails (14).
3. The iron tower welding forming device according to claim 1, wherein: the driving assembly (2) comprises a rotating seat (201), the bottom of the rotating seat (201) is rotationally connected with the top of the workbench (1), two rectangular openings are symmetrically formed in the top of the rotating seat (201), balls (202) are arranged at positions, close to four corners, of the bottom of the rotating seat (201) in a rolling mode, a pinion (203) is fixedly connected to the center of the bottom of the rotating seat (201), and the top of the pinion (203) is rotationally connected with the bottom of the workbench (1).
4. A pylon welding forming apparatus according to claim 3, wherein: the bottom fixed mounting of workstation (1) has driving motor (205), driving motor (205) output fixedly connected with gear wheel (204), the top of gear wheel (204) is rotation connection with the bottom of workstation (1), gear wheel (204) are connected with pinion (203) meshing.
5. The iron tower welding forming device according to claim 1, wherein: the cooling assembly (3) comprises a cooling box (301), guide blocks (302) are symmetrically and fixedly connected to the outer surfaces of two sides of the cooling box (301) close to the top, the guide blocks (302) are matched with the guide rails (14), idler wheels (303) are fixedly mounted at the bottom of the cooling box (301) close to the positions of four corners, a water pump (304) is fixedly mounted on the outer surface of the cooling box (301), a water pumping pipe (305) and a condensing pipe (306) are arranged on the outer surface of the cooling box (301), and the condensing pipe (306) and the water pumping pipe (305) are fixedly mounted on the water pump (304).
6. The welding forming device for the tower material of the iron tower according to claim 5, wherein: the material receiving assembly (4) comprises a first telescopic sleeve (401), the bottom of the first telescopic sleeve (401) is fixedly connected with the inner bottom of the cooling box (301), limiting grooves (402) are symmetrically formed in the outer surface of the first telescopic sleeve (401), a second telescopic sleeve (403) is slidably arranged in the first telescopic sleeve (401), limiting columns (404) are fixedly connected with the outer surface of the second telescopic sleeve (403), springs (405) are arranged in the first telescopic sleeve (401), and a carrying plate (406) is fixedly connected to the top of the second telescopic sleeve (403).
CN202223130776.4U 2022-11-24 2022-11-24 Iron tower material welding forming device Active CN219358359U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223130776.4U CN219358359U (en) 2022-11-24 2022-11-24 Iron tower material welding forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223130776.4U CN219358359U (en) 2022-11-24 2022-11-24 Iron tower material welding forming device

Publications (1)

Publication Number Publication Date
CN219358359U true CN219358359U (en) 2023-07-18

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ID=87144631

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223130776.4U Active CN219358359U (en) 2022-11-24 2022-11-24 Iron tower material welding forming device

Country Status (1)

Country Link
CN (1) CN219358359U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117245189A (en) * 2023-11-17 2023-12-19 江苏京沂电器有限公司 Resistance welding machine adopting exhaust type waste gas treatment and welding method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117245189A (en) * 2023-11-17 2023-12-19 江苏京沂电器有限公司 Resistance welding machine adopting exhaust type waste gas treatment and welding method
CN117245189B (en) * 2023-11-17 2024-01-30 江苏京沂电器有限公司 Resistance welding machine adopting exhaust type waste gas treatment and welding method

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