CN219351486U - Transfer mechanism applied to flat wire insertion - Google Patents

Transfer mechanism applied to flat wire insertion Download PDF

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Publication number
CN219351486U
CN219351486U CN202320556227.9U CN202320556227U CN219351486U CN 219351486 U CN219351486 U CN 219351486U CN 202320556227 U CN202320556227 U CN 202320556227U CN 219351486 U CN219351486 U CN 219351486U
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China
Prior art keywords
wire
assembly
flat
transfer
pushing
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CN202320556227.9U
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Chinese (zh)
Inventor
刘少军
周华国
廖建勇
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Shenzhen Honest Intelligent Equipment Co Ltd
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Shenzhen Honest Intelligent Equipment Co Ltd
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Priority to CN202320556227.9U priority Critical patent/CN219351486U/en
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Abstract

The utility model discloses a transfer mechanism applied to flat wire insertion, which relates to the technical field of flat wire motor assembly equipment for new energy automobiles, and comprises a support frame, a transfer component used for inserting flat wires and a wire storage component used for placing standby flat wires, wherein the transfer component comprises a rotary driving component, a wire supporting component used for supporting and fixing the flat wires in an outward expanding or inward gathering mode and a transfer wire inserting disk used for inserting the flat wires, the rotary driving component is arranged on the support frame, the wire supporting component is arranged at the output end of the rotary driving component, and the transfer wire inserting disk is arranged above the wire supporting component; the wire storage assembly is provided with a wire releasing seat for placing the flat wire, and the wire releasing seat is movably positioned beside the transfer assembly; through adopting the transfer subassembly to realize when flat wire cartridge, to the limit position of flat wire with support tight cartridge, prevent the position deviation when flat wire cartridge, improved the cartridge precision.

Description

Transfer mechanism applied to flat wire insertion
Technical Field
The utility model relates to the technical field of flat wire motor assembly equipment for new energy automobiles, in particular to a transfer mechanism applied to flat wire insertion.
Background
When the flat wire motor is assembled, the flat wires in the U shape are firstly inserted into the transfer inserting wire disc one by one, so that the single flat wire in the U shape is inserted into the annular flat coil, and then the flat coil is transferred and inserted into the stator; when the U-shaped flat wires are inserted, the first layer is required to be inserted one by one, and then the second layer is sequentially inserted until the flat wires are inserted; in the prior art, for the transfer plug-in mounting of flat wires, the single flat wire is easy to shift and misplace in the plug-in mounting process, on the other hand, when the second layer of flat wires are plugged in, the flat wires between the two layers are loosened due to the lack of the abutting of the first layer of flat wires, so that the technical problem of poor plug-in mounting accuracy exists, and therefore, aiming at the current situation, the development of a transfer mechanism applied to the flat wire plug-in mounting is urgently needed to meet the needs of actual use.
Disclosure of Invention
In view of the above, the present utility model aims at overcoming the drawbacks of the prior art, and its main objective is to provide a transfer mechanism applied to flat wire insertion, which uses a transfer assembly to realize limiting position and tight insertion of flat wire during flat wire insertion, prevent position deviation during flat wire insertion, and improve insertion accuracy.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the transfer mechanism comprises a support frame, a transfer component for inserting flat wires and a wire storage component for placing standby flat wires, wherein the transfer component comprises a rotary driving component, a wire propping component for propping and fastening the flat wires in an outward expanding or inward gathering mode and a transfer wire inserting disk for inserting the flat wires, the rotary driving component is arranged on the support frame, the wire propping component is arranged at the output end of the rotary driving component, and the transfer wire inserting disk is arranged above the wire propping component; the wire storage assembly is provided with a wire releasing seat for placing the flat wire, and the wire releasing seat is movably positioned beside the transfer assembly.
As a preferred embodiment: the wire storage assembly further comprises a rotation driving assembly and a pushing driving assembly, the rotation driving assembly is arranged on the supporting frame, the number of the wire releasing seats is several, and the wire releasing seats are elastically and liftably arranged at the output end of the rotation driving assembly; the pay-off seat is rotatably positioned above the pushing driving assembly.
As a preferred embodiment: the line pushing device is characterized in that a positioning pin is arranged on the transfer line inserting disc, a positioning hole matched with the positioning pin is formed in the line pushing assembly, and the transfer line inserting disc is detachably arranged on the line pushing assembly.
As a preferred embodiment: the wire supporting assembly comprises a wire supporting driving cylinder, a conical push block, a mounting ring and a wire supporting ring which can be expanded outwards or contracted inwards, wherein the conical push block is arranged at the shaft end of the wire supporting driving cylinder, the wire supporting ring is arranged in the mounting ring, and the conical push block is in wedge sliding fit with the wire supporting ring.
As a preferred embodiment: the mounting ring is uniformly provided with a plurality of slots at intervals, the abutting coil is provided with a plurality of abutting wire blocks, the abutting wire blocks are correspondingly arranged in the slots, the conical pushing blocks ascend to drive the abutting wire blocks to move inwards in the slots, and the conical pushing blocks descend to drive the abutting wire blocks to move outwards in the slots.
As a preferred embodiment: the pushing driving assembly comprises a pushing driving cylinder and a pushing rod, the pushing driving cylinder is vertically arranged on the supporting frame, the pushing rod is arranged at the shaft end of the pushing driving cylinder, and the pushing rod can be in ascending type and is abutted with the paying-off seat.
As a preferred embodiment: the rotary driving assembly comprises a rotary driving motor and a rotary seat, the rotary driving motor is arranged on the supporting frame, the rotary seat is arranged at the output end of the rotary driving motor, and the elastic lifting type pay-off seats with uniform intervals are arranged on the rotary seat.
As a preferred embodiment: the rotary driving assembly comprises a rotary driving motor and a rotary disc, the rotary driving motor is arranged on the supporting frame, the rotary disc is arranged at the output end of the rotary driving motor, and the wire supporting assembly is arranged on the rotary disc.
Compared with the prior art, the utility model has obvious advantages and beneficial effects, in particular, the technical scheme can realize limiting position and abutting insertion of the flat wire when the flat wire is inserted by adopting the transfer assembly, prevent position deviation when the flat wire is inserted and improve the accuracy of insertion; the flat wire is stored by adopting the wire storage assembly, so that the flat wire can be conveniently clamped in time, and the efficiency of wire plugging is improved; the transfer plug wire disc is detachably arranged on the wire supporting component, so that the transfer plug wire disc is convenient to replace and maintain, and the operation is convenient; the abutting limit and the releasing of abutting plug-in mounting on the transfer plug-in wire disc of the flat wire are realized by adopting the abutting wire component; the technical problem of poor inserting accuracy caused by position deviation during flat wire inserting is prevented.
In order to more clearly illustrate the structural features and efficacy of the present utility model, a detailed description thereof will be given below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic perspective view of a transfer mechanism for inserting flat wires according to the present utility model;
FIG. 2 is a schematic perspective view of the main body portion (excluding the rotary drive motor) of the intermediate rotary assembly of the present utility model;
FIG. 3 is a schematic perspective view of the wire pushing assembly of the present utility model;
FIG. 4 is an exploded view of the wire pushing assembly of the present utility model;
fig. 5 is a cross-sectional view of the abutment wire assembly of the present utility model after being disassembled.
The attached drawings are used for identifying and describing:
in the figure: 10. a support frame; 20. a transfer assembly; 211. a rotary drive motor; 212. a rotating disc; 22. a wire propping assembly; 221. a stay wire driving cylinder; 222. a conical push block; 223. a mounting ring; 2231. slotting; 224. a coil; 2241. a wire abutting block; 225. positioning holes; 23. a transfer plug wire board; 231. a positioning pin; 30. a wire storage assembly; 311. a rotary drive motor; 312. a rotating seat; 321. pushing the driving cylinder; 322. pushing the push rod; 33. and (5) paying-off seats.
Detailed Description
The utility model is as shown in fig. 1 to 5, a transfer mechanism for flat wire insertion, comprising a support frame 10, a transfer component 20 for inserting flat wires and a wire storage component 30 for placing standby flat wires, wherein the transfer component 20 comprises a rotary driving component, a wire abutting component 22 for abutting and fastening the flat wires which can be outwards expanded or inwards folded, and a transfer plug-in wire disc 23 for inserting the flat wires, wherein:
the rotary driving assembly is arranged on the support frame 10, the wire abutting assembly 22 is arranged at the output end of the rotary driving assembly, and the transfer plug wire disc 23 is arranged above the wire abutting assembly 22; the wire storage assembly 30 has a wire holder 33 for holding a flat wire, the wire holder 33 being movably located beside the relay assembly 20.
When the flat wire motor is assembled, the flat wires in the U shape are firstly inserted into the transfer inserting wire disc 23 one by one, so that the single flat wire in the U shape is inserted into the annular flat coil, and then the flat coil is transferred and inserted into the stator; when the U-shaped flat wires are inserted, the first layers are required to be inserted one by one, and then the second layers are sequentially inserted until the flat wires are inserted.
The first layer of flat wires are inserted on the upper side of the transfer plug wire disc 23 one by one, the wire abutting assembly 22 expands outwards to abut against the lower ends of the flat wires in the transfer plug wire disc 23, and when the first layer of flat wires are inserted, the wire abutting assembly 22 is folded inwards, so that the flat wires completely fall into the transfer plug wire disc 23; the wire propping assembly 22 is expanded outwards again, on one hand, the first layer of flat wires are propped against each other, on the other hand, the lower ends of the flat wires of the second layer of transfer plug-in wire coils 23 are propped against the wire propping assembly 22 until the second layer of flat wires are completely inserted, and the flat wires are sequentially and circularly inserted on the transfer plug-in wire coils 23 in sequence; the discharging seat of the wire storage assembly 30 moves to the side of the intermediate rotating assembly 20, so that the flat wire can be conveniently clamped.
The relay assembly 20 is adopted to realize limiting position and abutting insertion of the flat wire when the flat wire is inserted, so that position deviation during the insertion of the flat wire is prevented, and the accuracy of the insertion is improved; adopt the reserve of storage line subassembly 30 to the flat wire, be convenient for in time convenient clamp get the flat wire, efficiency when having improved the plug wire.
The rotary driving assembly comprises a rotary driving motor 211 and a rotary disc 212, wherein the rotary driving motor 211 is installed on the supporting frame 10, the rotary disc 212 is installed at the output end of the rotary driving motor 211, and the wire abutting assembly 22 is installed on the rotary disc 212.
The rotary driving assembly drives the wire supporting assembly 22 and the intermediate transfer insert wire disc 23 to rotate, so that the angle of the wire supporting assembly 22 and the intermediate transfer insert wire disc 23 can be conveniently adjusted, and flat wires can be conveniently inserted.
The spool 23 is provided with a positioning pin 231, the wire supporting component 22 is provided with a positioning hole 225 matched with the positioning pin 231, and the spool 23 is detachably mounted on the wire supporting component 22.
Through with transfer plug board 23 detachable installation on supporting line subassembly 22, be convenient for change and maintenance to transfer plug board 23, convenient operation.
The wire supporting assembly 22 comprises a wire supporting driving cylinder 221, a conical pushing block 222, a mounting ring 223 and a wire supporting ring 224 which can expand outwards or contract inwards, the conical pushing block 222 is arranged at the shaft end of the wire supporting driving cylinder 221, the wire supporting ring 224 is arranged in the mounting ring 223, and the conical pushing block 222 is in wedge sliding fit with the wire supporting ring 224.
The mounting ring 223 is uniformly provided with a plurality of slots 2231 at intervals, the wire-propping coil 224 is provided with a plurality of wire-propping blocks 2241, the wire-propping blocks 2241 are correspondingly arranged in the slots 2231, the conical push block 222 rises to drive the wire-propping blocks 2241 to move inwards in the slots 2231, and the conical push block 222 falls to drive the wire-propping blocks 2241 to move outwards in the slots 2231.
When the stay wire driving cylinder 221 drives the conical pushing block 222 to move downwards, the plurality of wire propping blocks 2241 are driven to move outwards in the grooves 2231, so that flat wires are propped up; when the wire supporting driving cylinder 221 drives the conical push block 222 to move upwards, the upper end width of the conical push block 222 is larger than the lower end width, the conical push block 222 is in wedge sliding fit with the inner side of the wire supporting coil 224, and the wire supporting blocks 2241 are driven to move inwards in the grooves 2231 so as to release the abutting of the flat wires, and the flat wires which are being inserted and assembled are dropped into the transfer plug board 23; the abutting limit and the abutting release of the flat wire are realized by adopting the wire abutting component 22, and the flat wire is inserted into the transfer plug-in wire disc 23; the technical problem of poor inserting accuracy caused by position deviation during flat wire inserting is prevented.
The wire storage assembly 30 further comprises a rotation driving assembly and a pushing driving assembly, wherein the rotation driving assembly is arranged on the support frame 10, the number of the wire releasing seats 33 is several, and the wire releasing seats 33 are elastically and liftably arranged at the output end of the rotation driving assembly; the pay-off seat 33 is rotatably located above the pushing driving assembly.
The rotation driving assembly comprises a rotation driving motor 311 and a rotation seat 312, wherein the rotation driving motor 311 is installed on the support frame 10, the rotation seat 312 is installed at the output end of the rotation driving motor 311, and the plurality of pay-off seats 33 are installed on the rotation seat 312 in an elastic liftable manner at uniform intervals.
The pushing driving assembly comprises a pushing driving cylinder 321 and a pushing rod 322, wherein the pushing driving cylinder 321 is vertically arranged on the supporting frame 10, the pushing rod 322 is arranged at the shaft end of the pushing driving cylinder 321, and the pushing rod 322 can be in ascending connection with the pay-off seat 33.
The rotation driving motor 311 drives the rotation seat 312 to rotate, and the paying-off seats 33 sequentially rotate to the side of the pushing driving assembly; the pushing driving cylinder 321 drives the pushing rod 322 to ascend, and the pushing rod 322 pushes a discharging seat to ascend, so that the flat wire is clamped conveniently; the use of the wire storage assembly 30 improves the efficiency of the patch cord.
The application method and principle of the transfer mechanism applied to flat wire insertion are as follows:
the first layer of flat wires are inserted on the upper side of the transfer plug wire disc one by one, the wire abutting assembly outwards expands to abut against the lower ends of the flat wires in the transfer plug wire disc, and when the first layer of flat wires are inserted, the wire abutting assembly inwards folds, so that the flat wires completely fall into the transfer plug wire disc; the wire propping assembly is outwards expanded to prop against the first layer of flat wires, and the lower end of the flat wire of the second layer of transfer plug-in wire disc is propped against the wire propping assembly until the second layer of flat wires are completely inserted, and the flat wires are sequentially and circularly inserted on the transfer plug-in wire disc in turn; the discharging seat of the wire storage assembly moves to the side of the middle rotating assembly, so that the flat wire can be clamped conveniently.
The utility model has the design key points that the limit position and the abutting insertion of the flat wire are realized by adopting the transfer assembly, so that the position deviation during the insertion of the flat wire is prevented, and the insertion accuracy is improved; the flat wire is stored by adopting the wire storage assembly, so that the flat wire can be conveniently clamped in time, and the efficiency of wire plugging is improved; the transfer plug wire disc is detachably arranged on the wire supporting component, so that the transfer plug wire disc is convenient to replace and maintain, and the operation is convenient; the abutting limit and the releasing of abutting plug-in mounting on the transfer plug-in wire disc of the flat wire are realized by adopting the abutting wire component; the technical problem of poor inserting accuracy caused by position deviation during flat wire inserting is prevented.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model still fall within the scope of the technical solutions of the present utility model.

Claims (8)

1. Be applied to transfer mechanism of flat wire cartridge, its characterized in that: the device comprises a support frame, a transfer assembly for inserting flat wires and a wire storage assembly for placing standby flat wires, wherein the transfer assembly comprises a rotary driving assembly, a wire propping assembly for propping and fastening the flat wires in an outward expanding or inward folding mode and a transfer wire inserting disc for inserting the flat wires, the rotary driving assembly is arranged on the support frame, the wire propping assembly is arranged at the output end of the rotary driving assembly, and the transfer wire inserting disc is arranged above the wire propping assembly; the wire storage assembly is provided with a wire releasing seat for placing the flat wire, and the wire releasing seat is movably positioned beside the transfer assembly.
2. The transfer mechanism for flat wire insertion according to claim 1, wherein: the wire storage assembly further comprises a rotation driving assembly and a pushing driving assembly, the rotation driving assembly is arranged on the supporting frame, the number of the wire releasing seats is several, and the wire releasing seats are elastically and liftably arranged at the output end of the rotation driving assembly; the pay-off seat is rotatably positioned above the pushing driving assembly.
3. The transfer mechanism for flat wire insertion according to claim 1, wherein: the line pushing device is characterized in that a positioning pin is arranged on the transfer line inserting disc, a positioning hole matched with the positioning pin is formed in the line pushing assembly, and the transfer line inserting disc is detachably arranged on the line pushing assembly.
4. The transfer mechanism for flat wire insertion according to claim 1, wherein: the wire supporting assembly comprises a wire supporting driving cylinder, a conical push block, a mounting ring and a wire supporting ring which can be expanded outwards or contracted inwards, wherein the conical push block is arranged at the shaft end of the wire supporting driving cylinder, the wire supporting ring is arranged in the mounting ring, and the conical push block is in wedge sliding fit with the wire supporting ring.
5. The transfer mechanism for flat wire insertion according to claim 4, wherein: the mounting ring is uniformly provided with a plurality of slots at intervals, the abutting coil is provided with a plurality of abutting wire blocks, the abutting wire blocks are correspondingly arranged in the slots, the conical pushing blocks ascend to drive the abutting wire blocks to move inwards in the slots, and the conical pushing blocks descend to drive the abutting wire blocks to move outwards in the slots.
6. The transfer mechanism for flat wire insertion according to claim 2, wherein: the pushing driving assembly comprises a pushing driving cylinder and a pushing rod, the pushing driving cylinder is vertically arranged on the supporting frame, the pushing rod is arranged at the shaft end of the pushing driving cylinder, and the pushing rod can be in ascending type and is abutted with the paying-off seat.
7. The transfer mechanism for flat wire insertion according to claim 2, wherein: the rotary driving assembly comprises a rotary driving motor and a rotary seat, the rotary driving motor is arranged on the supporting frame, the rotary seat is arranged at the output end of the rotary driving motor, and the elastic lifting type pay-off seats with uniform intervals are arranged on the rotary seat.
8. The transfer mechanism for flat wire insertion according to claim 1, wherein: the rotary driving assembly comprises a rotary driving motor and a rotary disc, the rotary driving motor is arranged on the supporting frame, the rotary disc is arranged at the output end of the rotary driving motor, and the wire supporting assembly is arranged on the rotary disc.
CN202320556227.9U 2023-03-21 2023-03-21 Transfer mechanism applied to flat wire insertion Active CN219351486U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320556227.9U CN219351486U (en) 2023-03-21 2023-03-21 Transfer mechanism applied to flat wire insertion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320556227.9U CN219351486U (en) 2023-03-21 2023-03-21 Transfer mechanism applied to flat wire insertion

Publications (1)

Publication Number Publication Date
CN219351486U true CN219351486U (en) 2023-07-14

Family

ID=87097650

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320556227.9U Active CN219351486U (en) 2023-03-21 2023-03-21 Transfer mechanism applied to flat wire insertion

Country Status (1)

Country Link
CN (1) CN219351486U (en)

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