CN204179861U - High-efficiency shaping machine - Google Patents

High-efficiency shaping machine Download PDF

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Publication number
CN204179861U
CN204179861U CN201420609191.7U CN201420609191U CN204179861U CN 204179861 U CN204179861 U CN 204179861U CN 201420609191 U CN201420609191 U CN 201420609191U CN 204179861 U CN204179861 U CN 204179861U
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CN
China
Prior art keywords
core rod
sizing die
die
guide
shaping machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420609191.7U
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Chinese (zh)
Inventor
钟仁康
王乐义
周永忠
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Changzhou Jinkang Precision Mechanism Co Ltd
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Changzhou Jinkang Precision Mechanism Co Ltd
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Publication date
Application filed by Changzhou Jinkang Precision Mechanism Co Ltd filed Critical Changzhou Jinkang Precision Mechanism Co Ltd
Priority to CN201420609191.7U priority Critical patent/CN204179861U/en
Application granted granted Critical
Publication of CN204179861U publication Critical patent/CN204179861U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to high-efficiency shaping machine, comprise frame, the supporting die that described frame is provided with sizing die, is in the lower sizing die below sizing die and is between sizing die and lower sizing die, frame is provided with the upper driving mechanism for driving upper sizing die to move up and down and the lower driving mechanism for driving lower sizing die to move up and down, described upper sizing die is set to the structure of expansible and contraction, supporting die is provided with receiving opening, and supporting die upper surface is provided with the fixture that can clamp and unclamp.The utility model has that structure is simple, and shaping effect is good, and operating efficiency is high, can the feature such as upper and lower two end-coils of shaping stator simultaneously.

Description

High-efficiency shaping machine
Technical field
The utility model relates to motor stator trimmer technical field, particularly high-efficiency shaping machine.
Background technology
Motor stator is made up of stator core and the line bag be embedded on iron core internal tooth, because line bag is coiled into by the tiny wire harness of flexibility, line bag is embedded in after on iron core internal tooth, the partial line bag out-of-shape that the both ends of the surface of iron core are exposed, normally an end line bag is to varus inside line bag, and another end line bag turns up outside line bag, stator obtained like this, its line contains easily loose, is easily broken, and hinders assembling.Existing trimmer is when carrying out shaping to motor stator, and plastic precision is not high, takes time and effort.
Summary of the invention
For the problems referred to above, the purpose of this utility model is to provide that a kind of structure is simple, and shaping effect is good, and operating efficiency is high, can the high-efficiency shaping machine of upper and lower two end-coils of shaping stator simultaneously.
Realize the technical solution of the utility model as follows:
High-efficiency shaping machine, comprise frame, the supporting die that described frame is provided with sizing die, is in the lower sizing die below sizing die and is between sizing die and lower sizing die, frame is provided with the upper driving mechanism for driving upper sizing die to move up and down and the lower driving mechanism for driving lower sizing die to move up and down, described upper sizing die is set to the structure of expansible and contraction, supporting die is provided with receiving opening, and supporting die upper surface is provided with the fixture that can clamp and unclamp.
Described upper sizing die is connected by upper mobile board with between upper driving mechanism, and upper mobile board is flexibly connected with frame, and advantage is the effect that upper mobile board plays fixing upper sizing die and upper driving mechanism, is convenient to sizing die and moves up and down.
Be connected by lower portable plate between described lower sizing die with lower driving mechanism, lower portable plate is flexibly connected with frame, and advantage is the effect that lower portable plate plays fixing lower sizing die and lower driving mechanism, is convenient to lower sizing die and moves up and down.
Described frame is provided with the intermediate plate for installing supporting die, and intermediate plate is fixedly connected with frame, and advantage is convenient to supporting die to locate, and is also convenient to install the drive unit driving and accommodate mechanism simultaneously.
Described upper sizing die comprises core rod housing, core rod post and dressing stick, core rod post upper end is sheathed in core rod housing, the lower end of core rod post is provided with multiple guide-track groove along core rod mast axis direction, dressing stick is connected with in each guide-track groove, dressing stick can be driven to open along core rod post radial direction and shrink by the axial motion of core rod post, described core rod housing is provided with for the guide vane end stop to dressing stick axial limiting, to be dip mold stem stem along guide-track groove axially move advantage drives dressing stick outwards to open, dressing stick can carry out expansion shaping to the two ends up and down of stator coil simultaneously, avoid in prior art and separated shaping.
Described guide-track groove is " one " font, and its cross section is set to T-shaped structure, and the dressing stick outer surface in multiple guide-track groove forms circular shaping surface, and advantage is convenient to dressing stick slide up and down in guide-track groove, thus carry out shaping to stator coil.
The lower end of described core rod post is provided with the connected inclined-plane of multiple circumferentially surface direction, and inclined-plane is set to tilt to direction, the core rod post center of circle, and each inclined-plane is divided into two by guide-track groove, and advantage is convenient to dressing stick slide up and down along its inclined-plane, described dressing stick comprises sliding shoe, be arranged on sliding shoe, lower two ends upper, lower shaping limit, on, lower shaping limit is arcuate structure, upper on multiple sliding shoe, lower shaping limit forms circular shaping surface, shaping can be carried out to the coil at the upper and lower two ends of stator simultaneously, simple and convenient, operating efficiency improves greatly, sliding shoe is also provided with the inclined plane adapted with inclined-plane, being matched with the inclined-plane on sliding shoe by the inclined-plane on core rod post makes dressing stick move up and down, the cross section of sliding shoe is set to the T-shaped structure adapted with guide-track groove, advantage is that sliding shoe and guide-track groove are connected firmly, slide convenient, difficult drop-off during slip.
Described sliding shoe is provided with arc expanding plate, expanding plate is between upper and lower shaping limit, the radian of expanding plate is consistent with the radian on upper and lower shaping limit, advantage is that expanding plate and upper and lower shaping can form a shaping surface, also can arrange stator inside groove contract when two ends shaping upper and lower to stator coil.
Described expanding plate is evenly equipped with the expansion bar of multiple projection, expansion bar and upper and lower shaping limit is perpendicular, advantage be expansion bar by groove contract compression, itself and stator are connected and fixed.
Described core rod post is connected by spring with between core rod housing, core rod post is provided with overhead gage, be provided with lower baffle plate in core rod housing, spring housing is located at core rod and is noted upper and be connected and fixed with overhead gage and lower baffle plate, and advantage is that spring plays the effect of reset to core rod post, when core rod post presses down, automatically revert to original position by spring, then can carry out next step action, go round and begin again like this, easy to use, operating efficiency is high.
Described guide vane end stop and core rod housing are structure as a whole, guide vane end stop comprises upper limit position block and lower position block, be connected by multiple joint pin between upper limit position block with lower position block, joint pin is in the both sides of guide-track groove, the link slot installing dressing stick is formed between adjacent joint pin, advantage is carried out spacing when dressing stick enlargement and contraction to its upper and lower two ends, prevents it from moving up and down.
The diameter of described upper limit position block be greater than multiple dressing stick open after maximum gauge, the minimum diameter after the diameter of lower position block shrinks with multiple dressing stick is consistent, and advantage is carried out spacing when dressing stick enlargement and contraction to its upper and lower two ends, prevents it from moving up and down.
Described supporting die also comprises upper cover and base, on cover the connecting hole being provided with and adapting with fixture, middle cover is provided with between upper cover and base, rotatable rotating disk is provided with between middle cover and base, clamping device is manipulated by rotating rotating disk, rotating disk is provided with multiple arc rotary hole, rotating disk side is provided with the link for connecting drive device, described middle cover upper surface is provided with multiple for installing the holding tank accommodating mechanism, holding tank is provided with the clamping hole be connected with rotating hole, middle cover lower surface is provided with the mounting groove for installing rotating disk, advantage is that drive unit drives link to carry out back rotation, namely rotating disk carrys out back rotation, on rotating disk, rotating hole also and then rotates, so just can realize clamping device clamp stator and unclamp.
Described fixture comprises the guide pad be movably arranged in holding tank, and to be fixedly connected with guide pad and to be arranged on the grip block in connecting hole, the camshaft bearing be inserted in through clamping hole in rotating hole is provided with bottom guide pad, camshaft bearing plays guide effect, advantage is when arcuate socket rotates, camshaft bearing arcuately hole track forces guide pad to move forward and backward, the clamping face of grip block is set to arcuate structure, the clamping face of multiple grip block can form one and can clamp stator circular clamp face, advantage is that structure is simple, facilitates installation and the replacing of stator.
Have employed above-mentioned scheme, by stator to be arranged on supporting die and to be clamped by fixture, the groove contract of stator inner wall, the up and down coil at two ends are outwards strutted by upper sizing die simultaneously, shaping and stator upper surface is flattened, flattened stator lower surface by lower sizing die, multistep operation becomes a step operation, not only simple and convenient again, shaping effect is good, and operating efficiency is high, greatly save time, increase the benefit.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the structural representation of upper sizing die in the utility model;
Fig. 4 is A-A cutaway view in Fig. 3;
Fig. 5 is the structural representation of core rod post in Fig. 3;
Fig. 6 is the structural representation of dressing stick in Fig. 3;
Fig. 7 is the structural representation of guide vane end stop in Fig. 3;
Fig. 8 is the explosive view of supporting die in the utility model;
Fig. 9 is the structural representation of middle cover in Fig. 8;
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further illustrated.
As Fig. 1 to Fig. 9, high-efficiency shaping machine, comprise frame 1, the supporting die 4 that described frame 1 is provided with sizing die 2, is in the lower sizing die 3 below sizing die 2 and is between sizing die 2 and lower sizing die 3, frame 1 is provided with the upper driving mechanism 5 for driving upper sizing die 2 to move up and down and the lower driving mechanism 6 for driving lower sizing die 3 to move up and down, described upper sizing die 2 is set to the structure 23 of expansible and contraction, supporting die 4 is provided with the receiving opening 10 installing stator, and supporting die 4 upper surface is provided with the fixture 45 that can clamp and unclamp.
Described upper driving mechanism 5 and lower driving mechanism 6 adopt hydraulic jack drive unit.
Be connected by upper mobile board 7 between described upper sizing die 2 with upper driving mechanism 5, upper mobile board 7 is flexibly connected with frame 1, and advantage is the effect that upper mobile board plays fixing upper sizing die and upper driving mechanism, is convenient to sizing die and moves up and down.
Be connected by lower portable plate 8 between described lower sizing die 3 with lower driving mechanism 6, lower portable plate 8 is flexibly connected with frame 1, lower portable plate is provided with the through hole adapted with accommodation hole, and advantage is the effect that lower portable plate plays fixing lower sizing die and lower driving mechanism, is convenient to lower sizing die and moves up and down.
Described frame 1 is provided with the intermediate plate 9 for installing supporting die 4, and intermediate plate 9 is fixedly connected with frame 1, and advantage is convenient to supporting die to locate, and is also convenient to install the drive unit driving and accommodate mechanism simultaneously.
Described upper sizing die 2 comprises core rod housing 22, core rod post 21 and dressing stick 23, core rod post 21 upper end is sheathed in core rod housing 22, the lower end of core rod post 21 is provided with multiple guide-track groove 211 along core rod mast axis direction, dressing stick 23 is connected with in each guide-track groove 211, dressing stick 23 can be driven to open along core rod post 21 radial direction and shrink by core rod post 21 axial motion, described core rod housing 22 is provided with for the guide vane end stop 24 to dressing stick 23 axial limiting, to be dip mold stem stem along guide-track groove axially move advantage drives dressing stick outwards to open, dressing stick can carry out expansion shaping to the two ends up and down of stator coil simultaneously, avoid in prior art and separated shaping.
Described guide-track groove 211 is " one " font, and its cross section is set to T-shaped structure, and dressing stick 23 outer surface in multiple guide-track groove 211 forms circular shaping surface, and advantage is convenient to dressing stick slide up and down in guide-track groove, thus carry out shaping to stator coil.
The lower end of described core rod post 21 is provided with the connected inclined-plane 212 of multiple circumferentially surface direction, and inclined-plane 212 is set to tilt to direction, core rod post 21 center of circle, and each inclined-plane 212 is divided into two by guide-track groove 211, and advantage is convenient to dressing stick slide up and down along its inclined-plane, described dressing stick 23 comprises sliding shoe 231, be arranged on sliding shoe 231, lower two ends upper, lower shaping limit 232, 233, on, lower shaping limit is arcuate structure, upper on multiple sliding shoe, lower shaping limit forms circular shaping surface, shaping can be carried out to the coil at the upper and lower two ends of stator simultaneously, simple and convenient, operating efficiency improves greatly, sliding shoe 23 is also provided with the inclined plane 235 adapted with inclined-plane 212, being matched with the inclined-plane 235 on sliding shoe 23 by the inclined-plane 212 on core rod post 21 makes dressing stick move up and down, the cross section of sliding shoe 231 is set to the T-shaped structure adapted with guide-track groove 211, advantage is that sliding shoe and guide-track groove are connected firmly, slide convenient, difficult drop-off during slip.
Described sliding shoe 231 is provided with arc expanding plate 234, expanding plate 234 is between upper and lower shaping limit, the radian of expanding plate 234 is consistent with the radian on upper and lower shaping limit, advantage is that expanding plate and upper and lower shaping can form a shaping surface, also can arrange stator inside groove contract when two ends shaping upper and lower to stator coil.
Described expanding plate 234 is evenly equipped with the expansion bar 2341 of multiple projection, expansion bar and upper and lower shaping limit is perpendicular, advantage be expansion bar by groove contract compression, itself and stator are connected and fixed.
Described core rod post 21 is connected by spring 27 with between core rod housing 22, core rod post 21 is provided with overhead gage 25, be provided with lower baffle plate 26 in core rod housing 22, spring 27 to be sheathed on core rod note 21 and to be connected and fixed with overhead gage 25 and lower baffle plate 26, and advantage is that spring plays the effect of reset to core rod post, when core rod post presses down, automatically revert to original position by spring, then can carry out next step action, go round and begin again like this, easy to use, operating efficiency is high.
Described guide vane end stop 24 is structure as a whole with core rod housing 22, guide vane end stop 24 comprises upper limit position block 241 and lower position block 242, be connected by multiple joint pin 243 between upper limit position block 241 with lower position block 232, joint pin 243 is in the both sides of guide-track groove 211, the link slot 244 installing dressing stick 23 is formed between adjacent joint pin 243, advantage is carried out spacing when dressing stick enlargement and contraction to its upper and lower two ends, prevents it from moving up and down.
The diameter of described upper limit position block 241 be greater than multiple dressing stick 23 open after maximum gauge, minimum diameter after the diameter of lower position block 242 shrinks with multiple dressing stick 23 is consistent, advantage is carried out spacing when dressing stick enlargement and contraction to its upper and lower two ends, prevents it from moving up and down.
Described supporting die 4 also comprises upper cover 41 and base 42, upper cover 41 is provided with the connecting hole 411 adapted with fixture 45, middle cover 43 is provided with between upper cover 41 and base 42, rotatable rotating disk 44 is provided with between middle cover 43 and base 42, clamping device 45 is manipulated by rotating rotating disk 44, rotating disk 44 is provided with multiple arc rotary hole 441, rotating disk 44 side is provided with the link 442 for connecting drive device 11, drive unit is hydraulic jack, described middle cover 43 upper surface is provided with multiple for installing the holding tank 432 accommodating mechanism 45, as preferably, generally be provided with six, holding tank 432 is provided with the clamping hole 431 be connected with rotating hole 441, middle cover 43 lower surface is provided with the mounting groove 443 for installing rotating disk 44, advantage is that drive unit drives link to carry out back rotation, namely rotating disk carrys out back rotation, on rotating disk, rotating hole also and then rotates, so just can realize clamping device clamp stator and unclamp.
Described upper cover 41, base 42, middle cover 43 and rotating disk 44 is loop configuration.
Described fixture 45 comprises the guide pad 451 be movably arranged in holding tank 432, and to be fixedly connected with guide pad 451 and to be arranged on the grip block 452 in connecting hole 411, the camshaft bearing 453 be inserted in through clamping hole 431 in rotating hole 441 is provided with bottom guide pad 451, camshaft bearing plays guide effect, advantage is when arcuate socket rotates, camshaft bearing arcuately hole track forces guide pad to move forward and backward, the clamping face of grip block 452 is set to arcuate structure, the clamping face of multiple grip block 452 can form one and can clamp stator circular clamp face, advantage is that structure is simple, facilitate installation and the replacing of stator.

Claims (10)

1. high-efficiency shaping machine, comprise frame, it is characterized in that: the supporting die that described frame is provided with sizing die, is in the lower sizing die below sizing die and is between sizing die and lower sizing die, frame is provided with the upper driving mechanism for driving upper sizing die to move up and down and the lower driving mechanism for driving lower sizing die to move up and down, described upper sizing die is set to the structure of expansible and contraction, supporting die is provided with receiving opening, and supporting die upper surface is provided with the fixture that can clamp and unclamp.
2. high-efficiency shaping machine according to claim 1, is characterized in that: described upper sizing die is connected by upper mobile board with between upper driving mechanism, and upper mobile board is flexibly connected with frame.
3. high-efficiency shaping machine according to claim 1, is characterized in that: be connected by lower portable plate between described lower sizing die with lower driving mechanism, and lower portable plate is flexibly connected with frame.
4. high-efficiency shaping machine according to claim 1, is characterized in that: described frame is provided with the intermediate plate for installing supporting die, and intermediate plate is fixedly connected with frame.
5. high-efficiency shaping machine according to claim 1, it is characterized in that: described upper sizing die comprises core rod housing, core rod post and dressing stick, core rod post upper end is sheathed in core rod housing, the lower end of core rod post is provided with multiple guide-track groove along core rod mast axis direction, be connected with dressing stick in each guide-track groove, dressing stick can be driven to open along core rod post radial direction and shrink by the axial motion of core rod post, described core rod housing is provided with for the guide vane end stop to dressing stick axial limiting.
6. high-efficiency shaping machine according to claim 5, is characterized in that: the lower end of described core rod post is provided with the connected inclined-plane of multiple circumferentially surface direction, and inclined-plane is set to tilt to direction, the core rod post center of circle, and each inclined-plane is divided into two by guide-track groove; Described dressing stick comprises sliding shoe, be arranged on the upper and lower shaping limit of sliding shoe upper/lower terminal, upper and lower shaping limit is arcuate structure, sliding shoe is also provided with the inclined plane adapted with inclined-plane, being matched with the inclined-plane on sliding shoe by the inclined-plane on core rod post makes dressing stick move up and down, and the cross section of sliding shoe is set to the T-shaped structure adapted with guide-track groove.
7. high-efficiency shaping machine according to claim 5, it is characterized in that: described core rod post is connected by spring with between core rod housing, core rod post is provided with overhead gage, is provided with lower baffle plate in core rod housing, and spring housing is located at core rod and is noted upper and be connected and fixed with overhead gage and lower baffle plate.
8. high-efficiency shaping machine according to claim 5, it is characterized in that: described guide vane end stop and core rod housing are structure as a whole, guide vane end stop comprises upper limit position block and lower position block, be connected by multiple joint pin between upper limit position block with lower position block, joint pin is in the both sides of guide-track groove, forms the link slot installing dressing stick between adjacent joint pin.
9. high-efficiency shaping machine according to claim 1, it is characterized in that: described supporting die also comprises upper cover and base, on cover the connecting hole being provided with and adapting with fixture, middle cover is provided with between upper cover and base, rotatable rotating disk is provided with between middle cover and base, rotating disk is provided with multiple arc rotary hole, rotating disk side is provided with the link for connecting drive device, described middle cover upper surface is provided with multiple for installing the holding tank accommodating mechanism, holding tank is provided with the clamping hole be connected with rotating hole, middle cover lower surface is provided with the mounting groove for installing rotating disk.
10. high-efficiency shaping machine according to claim 9, it is characterized in that: described fixture comprises the guide pad be movably arranged in holding tank, and to be fixedly connected with guide pad and to be arranged on the grip block in connecting hole, the camshaft bearing be inserted in through clamping hole in rotating hole is provided with bottom guide pad, the clamping face of grip block is set to arcuate structure, and the clamping face of multiple grip block can form a circular clamp face.
CN201420609191.7U 2014-10-21 2014-10-21 High-efficiency shaping machine Expired - Fee Related CN204179861U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN204179861U true CN204179861U (en) 2015-02-25

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105811675A (en) * 2016-03-16 2016-07-27 泰信电机(苏州)有限公司 Novel hole expansion device of motor stator
CN106041218A (en) * 2016-08-12 2016-10-26 浙江信戈制冷设备科技有限公司 Straight-arrangement type rotor inner hole high-precision shaping machine
CN108075610A (en) * 2017-03-21 2018-05-25 浙江省三门县王中王电机焊接设备有限公司 For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator
CN108667230A (en) * 2018-05-19 2018-10-16 芜湖翡叶动力科技有限公司 A kind of stator coils of motor apparatus for shaping
CN108723754A (en) * 2018-08-13 2018-11-02 宁波均普工业自动化有限公司 A kind of quick-fitting device for special-shaped seal ring
CN109473274A (en) * 2018-11-27 2019-03-15 浙江田中精机股份有限公司 A kind of apparatus for shaping being used to prepare special-shaped coils
CN111654168A (en) * 2020-06-10 2020-09-11 无锡晶晟科技股份有限公司 Positioning guide type motor pole shoe press-in device
CN114337148A (en) * 2022-03-08 2022-04-12 深圳易如潜水装备有限公司 Stator shaping device of submersible motor

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105811675A (en) * 2016-03-16 2016-07-27 泰信电机(苏州)有限公司 Novel hole expansion device of motor stator
CN106041218A (en) * 2016-08-12 2016-10-26 浙江信戈制冷设备科技有限公司 Straight-arrangement type rotor inner hole high-precision shaping machine
CN108075610A (en) * 2017-03-21 2018-05-25 浙江省三门县王中王电机焊接设备有限公司 For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator
CN108667230A (en) * 2018-05-19 2018-10-16 芜湖翡叶动力科技有限公司 A kind of stator coils of motor apparatus for shaping
CN108723754A (en) * 2018-08-13 2018-11-02 宁波均普工业自动化有限公司 A kind of quick-fitting device for special-shaped seal ring
CN109473274A (en) * 2018-11-27 2019-03-15 浙江田中精机股份有限公司 A kind of apparatus for shaping being used to prepare special-shaped coils
CN109473274B (en) * 2018-11-27 2024-04-19 浙江田中精机股份有限公司 Shaping device for preparing special-shaped coil
CN111654168A (en) * 2020-06-10 2020-09-11 无锡晶晟科技股份有限公司 Positioning guide type motor pole shoe press-in device
CN111654168B (en) * 2020-06-10 2022-06-14 无锡晶晟科技股份有限公司 Positioning guide type motor pole shoe press-in device
CN114337148A (en) * 2022-03-08 2022-04-12 深圳易如潜水装备有限公司 Stator shaping device of submersible motor
CN114337148B (en) * 2022-03-08 2022-05-24 深圳易如潜水装备有限公司 Stator shaping device of submersible motor

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Granted publication date: 20150225

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